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5

CHECKING GAS CONNECTIONS

 WARNING:

  Test all gas piping and connections for leaks after installing or servicing. Correct all leaks at once.

 WARNING:

  

Never use an open flame to check for leaks. Apply a mixture of liquid soap and water to all 

joints. Bubbles forming indicate a leak. Correct all leaks immediately.

Figure 8- Equipment Shutoff Valve

Figure 9-A Checking Gas Joints for NG

Figure 9-B Checking Gas joints For LP

Pressure Testing Gas Supply Piping System

Test Pressure in Excess Of 1/2 PSIQ (3.5 K Pa)

.  Disconnect appliance with its appliance main gas valve (control valve) 

and equipment shutoff valve from gas supply piping system. Pressure 
in excess of / psig will damage heater regulator.

.  Cap off open end of gas pipe where equipment shutoff valve was con-

nected.

3.  Pressurize supply piping system by either using compressed air or 

opening main gas valve located on or near gas tank.

4.  Check all joints of gas supply piping system. Apply a mixture of liquid 

soap and water to gas joints. Bubbles forming indicate a leak.

5.  Correct all leaks immediately.
6.  Reconnect heater and equipment shutoff valve to gas supply. Check 

reconnected fittings for leaks. 

Test Pressures Equal To or Less Than 1/2 PSIQ

.  Close equipment shutoff valve (see Figure 8).

2.  Pressurize supply piping system by either using com pressed air or 

opening main gas valve located on or near gas supply tank.

3.  Check all joints from gas tank to equipment shutoff valve (see Figure 

9). Apply mixture of liquid soap and water to gas joints. Bubbles form-
ing show a leak.

4.  Correct all leaks immediately.

Pressure Testing Heater Gas Connections

.  Open equipment shutoff valve (see Figure 8).
.  Open main gas valve located on or near gas tank.
3.  Make sure control knob of heater is in the OFF position.
4.  Check all joints from equipment shutoff valve to control valve (see 

Figure 9). Apply mixture of liquid soap and water to gas joints. Bubbles 
forming show a leak.

5.  Correct all leaks immediately.
6   Light heater (see 

Operation, 

pages 7 through 9). Check the rest of 

the internal joints for leaks.

7.  Turn off heater (see “To Turn Off Gas to Appliance”, page 18).

Fuel 

Supply

  

Fuel 

Supply

  

Summary of Contents for GLD1850

Page 1: ...tructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This is an unvented gas...

Page 2: ...before starting installation Failure to fol low these instructions may result in a possible fire hazard and will void the warranty ITEM NO GLD2440 GLD2450 Input Rating 32 000BTU Hr 32 000BTU Hr Gas Ty...

Page 3: ...heart or lung disease or anemia those under the influence of alcohol and those at high altitudes Natural and Propane LP Gas Natural or propane LP gas is odorless An odor producing agent is added to n...

Page 4: ...om you must open the vents before operating log set Always operate heater with glass doors fully open 8 This log heater is designed to be smokeless If logs ever appear to be smoking turn off heater an...

Page 5: ...nd fuel burning appliances draw air from the house To operate you must provide adequate fresh air for these appliances This will insure proper venting of vented fuel burning appliances PRODUCING ADEQU...

Page 6: ...adding the space of an adjoining room If the extra space provides an unconfined space remove door to adjoining room or add ventilation grills between rooms See Ventilation Air From Outdoors page 7 Ve...

Page 7: ...ETY PILOT This heater has a pilot with an Oxygen Depletion Sensing ODS safety shutoff system The ODS pilot is a required feature for vent free room heaters The ODS pilot shuts off the heater if there...

Page 8: ...nspect chimney flue for damage WARNING Maintain the minimum clearances If possible provide greater clearances from the floor ceiling and adjoining wall than required Minimum Fireplace Clearance to Com...

Page 9: ...E This heater is intended for use as supplemental heat Use this heater along with your primary heating system Do not install this heater as your primary heat source If you have a central heating sys t...

Page 10: ...requirements IMPORTANT If these minimum clear ances are not met you must operate heater with chimney flue damper open Go to Installing Damper Clamp Accessory for Vented Operation page 11 MANTEL CLEARA...

Page 11: ...e three reasons for operating your heater as a vented model 1 The fireplace does not meet the clearance requirements for vent free operation 2 State or local codes do not permit vent free operation 3...

Page 12: ...ove when you adjust controls Moving heater may cause a gas leak WARNING If installing in a sunken fireplace special care is needed You must raise the fireplace floor to allow access to heater control...

Page 13: ...re 14 To pre vent performance problems Propane LP tank of less than 100 lbs capacity is not recommended IMPORTANT Install an equipment shutoff valve in an accessible location The equipment shutoff val...

Page 14: ...d in the NG position Do not operate heater between locked positions 3 Remove hex plug with wrench provided from natural gas inlet of regulator and install into LP inlet of regulator use thread sealant...

Page 15: ...soap and water to gas joints Bubbles forming indicate a leak 5 Correct all leaks immediately 6 Reconnect heater and equipment shutoff valve to gas supply Check reconnected fittings for leaks Test Pres...

Page 16: ...is very important to install these logs exactly as instructed Do not modify logs After installing logs add decorative cinders around the grate base do not place any decorative cinders on logs or burne...

Page 17: ...ry important to install these logs exactly as instructed Do not modify logs After installing logs add decorative cinders around the grate base do not place any decorative cinders on logs or burner 1 I...

Page 18: ...ors fully open FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life When...

Page 19: ...ian or gas supplier TO TURN OFF GAS TO APPLIANCE 1 Turn gas control knob clockwise to OFF position Do not force 2 If applicable Turn off all electric power to the appliance MATCH LIGHTING INSTRUCTIONS...

Page 20: ...g the thermocouple This will cause he thermocouple to cool When the thermocouple cools the heater will shut down If pilot flame pattern is incorrect as shown in Figure 35 Turn heater off see To Turn O...

Page 21: ...e unit to cool for at least thirty minutes 2 Inspect burner pilot and primary air inlet holes on injector holder for dust and dirt see Figure 38 3 Blow air through the ports slots and holes in the bur...

Page 22: ...ntrol knob while pressing ignitor button 3 Continue holding down control knob Repeat igniting operation until air is removed 4 Clean ODS pilot see Care and Maintenance page 21 or replace ODS pilot ass...

Page 23: ...on 1 Residues from manufactory 2 Not enough combustion ventila tion air 1 Problem will stop after a few hours 2 Refer to air for combustion and venti lation requirements 1 Control knob not fully press...

Page 24: ...nections page15 2 Replace control valve 1 Gas leak See Warning statement page 21 2 Control valve defective Gas odor during combustion 1 Foreign matter between control valve and burner 2 Gas leak See W...

Page 25: ...KOZY WORLD PHONE NUMBER 814 643 1775 When contacting your dealer have ready Your name Your address Model and serial numbers of your heater How heater was malfunctioning Type of gas used natural or pro...

Page 26: ...26 26 This list contains replaceable parts for your heater When ordering replacement parts follow the instructions listed under Replacement Parts on page 25 of this manual GLD1850 GLD2450...

Page 27: ...27 27...

Page 28: ...28 28 This list contains replaceable parts for your heater When ordering replacement parts follow the instructions listed under Replacement Parts on page 25 of this manual GLD2440...

Page 29: ...29 29 Printed in China...

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