Kozy-World 602-30 Operation And Installation Manual Download Page 19

Page  19

PROBLEM

POSSIBLE CAUSE

WHAT TO DO

Burner backfiring 
during operation

Extremely sooty flame.

Slight smoke and odor
during initial operation

Heater produces a
whistling noise when
burner is lit.

Heater produces a 
clicking noise just 
after burner is lit or
turned off.

Gas odor even when
control knob is in OFF
position.

Gas odor during
combustion

Heater shuts off
on ODS

1. Burner orifice is clogged.
2. Burner ports damaged.

1. Lack of primary air.

2. Flame impingement on log.

3. Incorrect orifice size.

1. Residues from

manufacturing processes.

1. Air passageways blocked.

2. Air in gas line

1. Metal expanding and

contracting, respectively.

1. Gas leaks. See front page

Warnings.

2. Gas control defective

1. Foreign matter in gas or on

burner ports.

2. Heater burning vapors from

paint, impurities in air.

3. Gas leaks. See front page

Warnings.

1. Not enough fresh air is

available.

2. Low gas pressure

3. ODS pilot partially clogged.

1. Clean burner orifice.
2. Replace burner.

1. Check primary air

opening for blockage.

2. Check & correct log

position.

3. Install correct orifice

size for right type of gas
& elevation.

1. Will stop after a few

hours of operation.

1. Check minimum

installation clearances
and air passageways for
debris.

2. Operate burner until the

air is completely purged.

1. This is common with

heaters. If noise is
excessive, contact a
qualified person.

1. Locate and correct leaks

immediately.

2. Replace gas control

1. Check gas passage way

and burner.

2. Ventilate room, stop

storing and using odor
causing products near
the heater.

3. Locate and correct 

leaks immediately.

1. Open window.

2. Contact your gas

company.

3. Clean the pilot.

Summary of Contents for 602-30

Page 1: ...ppliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s pho...

Page 2: ...structions Product Identification Local Codes National Fuel Code Unpacking the Heater Package Product Features Fresh Air for Combustion and Ventilation Installation Gas Requirements Leak Checking Log...

Page 3: ...ocated so that you know where to shut off the gas to the heater If you smell gas your installer has not done a proper job of checking leaks If the connections are not perfectly seated or tightened you...

Page 4: ...ter and to replace any part of the control system and any gas control which has been under water Keep appliance area clear and free from combustible materials gasoline and other flammable vapors and l...

Page 5: ...for proper operation If not poor fuel combustion could result Read the following instructions to insure proper fresh air for this and other fuel burning appliances in your home ADEQUATE COMBUSTION VE...

Page 6: ...LP Propane and make sure the marking on the appliance rating plate agrees with that of the supply gas The rating plate is located on the side of the heater which indicates the type of gas that heater...

Page 7: ...ther gases CAUTION If you install the heater in a home garage Heater must be at least 18 inches above floor Locate heater where moving vehicle will not hit it Preparing For Installation Select a locat...

Page 8: ...o wall as shown in Fig 4 4 Insert mounting screws through each bracket and into wall anchors 5 Tighten screws until mounting bracket is firmly fastened to wall Installing Bottom Mounting Screws 1 Loca...

Page 9: ...Mounted With Base Provided Rear 0 Inches Sides 13 Inches Top 36 Inches Floor 7 Inches NOTICE Maintain the minimum clearances shown in Figure 1 but you can provide greater clearances from floor ceilin...

Page 10: ...of water If gas line pressure is higher heater gas pressure regulator damage could occur CAUTION Use only new black iron or steel pipe and internally tinned copper tubing may be used in certain areas...

Page 11: ...LP units check with a full cylinder CAUTION NEVER LEAK TEST WITH AN OPEN FLAME PRESSURE TESTING GAS SUPPLY PIPING SYSTEM The appliance and its individual shutoff valve must be disconnected from the g...

Page 12: ...consistent good performance without flame impingement on the log Follow the following steps for proper log placement 1 Remove lower panel screen guard and the packaged ceramic log as shown below 2 Re...

Page 13: ...and safety valve the burner must be lit See operating Instructions Check the rest of the connections for leaks 7 Turn off the heater See Instructions NOTE Never use an open flame to check for a leak A...

Page 14: ...urn clockwise to the OFF position 4 Wait five minutes to clear any gas Then smell for gas including near the floor If you smell gas follow the safety information on the front page If you don t smell g...

Page 15: ...the OFF position Shutting Off Burner Only Pilot stays lit Turn control knob clockwise to the PILOT position THERMOSTAT CONTROL OPERATION The thermostat used on these models differs from standard therm...

Page 16: ...sed in for 30 seconds after lighting pilot After 30 seconds release control knob 6 Replace lower front panel INSPECTING MAIN BURNER AND PILOT BURNER Pilot Flame Pattern The following figures show a co...

Page 17: ...the exterior with soft bristle brush vacuum cleaner pressurized air Never use a wooden toothpick as it may break off and clog the ODS pilot or main burner port Use a flashlight to inspect the main bur...

Page 18: ...ple Problem could be result of one or both of the following Partially clogged ODS pilot orifice Low gas pressure 4 Thermocouple damaged 5 Thermocouple connection loose at gas control valve 6 Gas contr...

Page 19: ...matter in gas or on burner ports 2 Heater burning vapors from paint impurities in air 3 Gas leaks See front page Warnings 1 Not enough fresh air is available 2 Low gas pressure 3 ODS pilot partially...

Page 20: ...DO NOT USE THIS HEATER AT AN ELEVATION ABOVE 4 500 FEET NOTE For altitudes above 2 000 feet reduce the input rating BTU HR 4 for each 1 000 feet above sea level SPECIFICATIONS MODELS KLH 601 602 601...

Page 21: ...Page 21 PARTS LIST...

Page 22: ...t Main Nozzle O D S Pilot Tubing 3 16 Assembly O D S Pilot Assembly Daemyeong Korea Electrode Thermocouple Connector A Connector B Connector C Wall Mounting Bracket L R Wall Mounting Screw Regulator F...

Page 23: ...PARTICULAR PURPOSE THE REMEDY PROVIDED IN THIS WARRANTY IS EXCLUSIVE AND IS GRANTED IN LIEU OF ALL OTHER REMEDIES IN NO EVENT WILL WORLD MARKETING OF AMERICA BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL...

Page 24: ...if one brick is not as bright as another your heater is probably due for a good cleaning Replacement of the thermocouple or pilot assembly is generally not needed Review Heater Maintenance on page 15...

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