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kozy heat PRINCETON RPC-36, Installation And Optimization Manual

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kozy heat PRINCETON RPC-36 Installation And Optimization Manual Download Page 43

PRC-36-RF VALVE & PILOT ASSEMBLY COMPONENTS  

ELECTRODE 

THERMOPIL

E 

PILOT

  

PAGE 42 

PIEZO 

MOTOR 

GAS CONTROL 

KNOB 

INLET  

PRESSURE  

TAP 

OUTLET  

PRESSURE  

TAP 

LED 

FUEL CONVERSION 

PLUG 

ANTENNA 

PILOT  

ADJUSTMENT 

SCREW 

THERMOPILE 

MOTOR 

COVER 

WHITE 

DOTS

 

FAN  

TERMINALS

 

RED

 

WHITE

 

WIRING  

TERMINALS

 

RF VALVE (bottom view) 

Summary of Contents for PRINCETON RPC-36

Page 1: ...ou cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in these in...

Page 2: ...ourselves in being dedicated to not only function and reliability but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from you...

Page 3: ...T Wall Pass Thru Installation Instructions 21 VENTING cont Horizontal Min Max Venting Illustrations 22 23 Vertical Vent System Clearances 24 Vertical Termination Minimum Maximum 24 Combustion Air Inta...

Page 4: ...appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work...

Page 5: ...hermostat remote control Wall mount thermostat wireless wall mount thermostat Decorative full door faces in various styles and finishes Renaissance pattern front Mission design doors in various finish...

Page 6: ...eet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print no less the one half inch 1 2 in size...

Page 7: ...DE THE 10 254 mm MINIMUM CLEARANCE TO HEADER USE ONLY NON COMBUSTIBLE MATERIAL IN THIS AREA FOR THE ENTIRE WIDTH OF FIREPLACE DO NOT USE WOOD SHEET ROCK ETC IN THIS ZONE NOTE OTHER CLEARANCES APPLY AL...

Page 8: ...USE ONLY NON COMBUSTIBLE MATERIAL IN THIS AREA FOR THE ENTIRE WIDTH OF FIREPLACE DO NOT USE WOOD SHEET ROCK ETC IN THIS ZONE NOTE OTHER CLEARANCES APPLY ALL CLEARANCES MUST BE MAIN TAINED REFER TO PA...

Page 9: ...ttach nailing flanges to fireplace 4 Insert fireplace into framing 5 Install the hearth if applicable 6 Complete the gas line installation 7 Complete the electrical hook up Install any standard or opt...

Page 10: ...T THE TOP STAND OFF BRACKETS MUST BE FORMED AND AT TACHED PRIOR TO POSITIONING THE FIREPLACE INTO FRAMED OPENING WARNING NON COMBUSTIBLE ZONE STAND OFFS PROVIDE THE 10 254 mm MINI MUM CLEARANCE TO HEA...

Page 11: ...MUST BE INSTALLED WHEN USING A 45 DEGREE ELBOW TO HORIZONTALLY POSITION THE VENT SYSTEM EXCEPTION CORNER INSTALLATIONS To Install Horizontal Vent Heat Shield Attach here Tighten screws NAILING FLANGE...

Page 12: ...rative doors full door faces access the control valve installation of gas line fan etc PAGE 11 WARNING DO NOT OBSTRUCT UPPER AND LOWER GRILL OPENINGS ROOM AIR ENTERS THROUGH THE LOWER PAS SAGE IS HEAT...

Page 13: ...Minimum plat form size 35 7 8 911 mm wide x 21 3 8 543mm deep FIRE HAZARD Do NOT install directly on carpeting vinyl or any combustible material other than wood IMPORTANT Vent cap location must be in...

Page 14: ...THE TOP OF UNIT TO HORIZONTALLY POSITION THE VENT SYSTEM EXCEPTION CORNER INSTALLATIONS TYPICAL INSTALLATION OPTIONS TYPICAL CORNER INSTALLATION TYPICAL VERTICAL INSTALLATION TYPICAL HORIZONTAL INSTA...

Page 15: ...MANTEL REQUIREMENTS PAGE 14 WARNING TOP STAND OFF BRACKETS MUST BE ASSEMBLED AND ATTACHED TO FIREPLACE DO NOT REMOVE CAUTION STAND OFF BRACKETS ARE NOT LOAD BEARING...

Page 16: ...front B Pull top handles out and down to secure glass frame assembly top C Pull bottom handles out and up to secure glass frame assembly bottom CAUTION TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING OFF...

Page 17: ...Refer local electrical codes for specific requirements WARNING THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG GROUNDING PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PR...

Page 18: ...od Refer to page 36 of this installation manual if necessary Before adjusting the temperature control switch unplug the 3 prong plug on the fan cord from the receptacle Adjust position of the temperat...

Page 19: ...liance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of psi NOTE The appliance must be isola...

Page 20: ...rol IMPORTANT The insulated cover included with the remote control must be placed over the remote receiver to prevent overheating IMPORTANT If ON OFF rocker switch wires are not disconnected the ON OF...

Page 21: ...ling the restrictor in conjunction with the venting Page 50 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is complet...

Page 22: ...pass thru section marked 1 with 3 8 10 mm flange into framed opening Secure to interior wall with screws not pro vided C From the exterior place insulation between flange and top of framed opening in...

Page 23: ...rance and instructions on installation after venting is completed TERMINATION CAP MINIMUM HORIZONTAL VENTING 6 152 mm VENT PIPE SECTION 45 ELBOW HORIZONTAL VENT HEAT SHIELD IMPORTANT THE HORIZONTAL VE...

Page 24: ...OTE Page 25 has information on restrictor installation in conjunction with venting installation Page 50 has information on restrictor recommendations depending on burner flame appearance and instructi...

Page 25: ...structions on installation after venting is completed RESTRICTOR VERTICAL VENT SYSTEM CLEARANCES TOP BOTTOM SIDES ALL APPROVED RIGID PIPE 1 inch 25 mm 1 inch 25 mm 1 inch 25 mm KOZY HEAT 800 SERIES DO...

Page 26: ...ecommendations depending on burner flame appearance and instructions on installation after venting is completed MAXIMUM VERTICAL VENTING MINIMUM VERTICAL VENTING 45 ELBOW TERMINATION CAP TERMINATION C...

Page 27: ...lame appearance and instructions on installation after venting is completed Horizontal sections require 1 4 6 mm rise for every 12 305 mm of travel For each additional elbow used after the first elbow...

Page 28: ...on re strictor recommendations depending on burner flame appearance and instructions on installation after venting is completed IMPORTANT The Kozy Heat wall pass thru part 800 WPT or 800 WPT2 must be...

Page 29: ...the four slots B securing it in place 9 Gently pull 5 8 pipes down to the top of extension kit or top of fireplace if no extension kits were used 10 Place a bead of sealant outside 5 flex pipe collar...

Page 30: ...ft 914 mm horizontally from the centerline of the regulator I Gas Service regulator vent outlet 3 ft 914 mm J Non mechanical air supply inlet to building or the combustion air inlet to any other appl...

Page 31: ...ROOF PITCH X 12 H minimum MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING APPROVED CAP APPROVED VENT PIPE DISCHARGE OPENING 8 MIN IF VENT IS CLOSER THAN 8 IT MUST TERMINATE AT LEAST 2 HIGHER THA...

Page 32: ...ow instructions included with conversion kit NOTE Log numbers are located on the bottom of each log Refer to following instructions and illustrations for proper placement CAUTION Do not place logs dir...

Page 33: ...AGE 32 STEP 4 STEP 3 9 8 Position two base logs 6 and 4 log onto burner as shown above DO NOT ALLOW LOGS TO COVER THE BURNER PORT HOLES Position logs 8 9 onto base logs and log grate The 8 log is plac...

Page 34: ...own 7 6 5 LOG SET INSTALLATION PAGE 33 STEP 5 Randomly place Klinkers in this area Do not place Klinkers directly on burner ports Use a steel or stiff bristle nylon brush to distribute Rock Wool Ember...

Page 35: ...lot shield and ember log refractory 8 Remove pilot shield 9 Remove screws securing front left and back right log grate legs Remove burner log grate assembly from firebox by lifting front of burner ass...

Page 36: ...Reinstall log set Pages 31 33 8 Reconnect gas line to manual shut off valve 9 Model PRC 36 Reconnect any wall switch remote control or thermostat wires to the top bottom terminals on the gas valve Mod...

Page 37: ...hood clips PAGE 36 Thread screws into nuts on each end of grill and secure to lower grill opening UPPER LOUVER HOOD LOWER GRILL INSTALLATION REMOVAL INSTALLATION REMOVAL C Partially thread 2 screws in...

Page 38: ...VALVE TERMINALS GAS CONTROL KNOB PIEZO IGNITOR HI LO FLAME ADJUSTMENT KNOB ON OFF ROCKER SWITCH ELECTRODE PILOT HOOD THERMOPILE THERMOCOUPLE PILOT SHIELD PRC 36 VALVE PILOT ASSEMBLY COMPONENTS PAGE 37...

Page 39: ...DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and...

Page 40: ...rmation on the front cover and on the previous page of this installa tion manual If you don t smell gas go to the next step B Locate pilot follow metal tube from gas control The pilot is located insid...

Page 41: ...p off wall switch or adjust setting on the thermostat or remote control NOTE The pilot will stay lit H Turn the pilot off by pushing in and turning the gas control knob to the OFF position DO NOT FORC...

Page 42: ...switch to OFF 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer to manifold pressure tap to verify that it is completely sealed Manome...

Page 43: ...ODE THERMOPILE PILOT PAGE 42 PIEZO MOTOR GAS CONTROL KNOB INLET PRESSURE TAP OUTLET PRESSURE TAP LED FUEL CONVERSION PLUG ANTENNA PILOT ADJUSTMENT SCREW THERMOPILE MOTOR COVER WHITE DOTS FAN TERMINALS...

Page 44: ...O HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventil...

Page 45: ...or three pushes on the piezo igni tor Hold the knob for about one 1 minute after the pilot is lit Release knob and it will pop back out Pilot should remain lit If it goes out repeat steps A C D Push...

Page 46: ...ceiver valve will be at the highest setting LOCAL SETTING Turn control knob clockwise to the PILOT position REMOTE SETTING The TR8220A transmitter can shut off the main burner and fan However the cont...

Page 47: ...ch manometer to pressure tap using a 1 4 I D hose 4 Turn gas control knob to ON Note manometer reading 5 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten...

Page 48: ...does not receive a signal within 6 hours from the transmitter The negative leads white must be connected to the terminals marked with white dots LED TROUBLESHOOTING In normal operation LED blinks onc...

Page 49: ...transmitter in a heated living space to make sure the main burner is not on continuously ON Mode With the control in the ON mode the flame and fan levels and the delay timer are changed with the UP a...

Page 50: ...with black tips Open venturi setting slightly Open too far Blue flames Close venturi setting slightly NOTE IF SOOT IS PRESENT CHECK LOG POSITIONING BEFORE ADJUSTING BURNER VENTURI LOGS MUST NOT BLOCK...

Page 51: ...ication is necessary remove restrictor by pulling it down and out of 5 exhaust pipe 5 Reinstall baffle by resting baffle front above flange along inside top of firebox opening Tip baffle back against...

Page 52: ...ted at the inside top of the firebox and can be viewed through the glass The damper control is located under the firebox To reduce the amount of heat entering the room raise the damper control up and...

Page 53: ...BY QUALIFIED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND ANNUALLY BY A QUALI FIED SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING...

Page 54: ...STRUCTIONS A Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement B Ensure the thermocouple connection at gas valve is fully inserted and tight hand...

Page 55: ...are faulty or connections are bad TROUBLESHOOTING PRC 36 only BURNER WILL NOT LIGHT FREQUENT PILOT OUTAGES A Pilot shield not installed B Pilot flame too high or too low causing pilot safety to drop...

Page 56: ...n horizontal vent 1 4 6 mm rise per foot is required on horizontal venting E Inner vent pipe leaking exhaust gases back into firebox Check for leaks Repair if necessary F Improper vent cap installatio...

Page 57: ...trol the main burner and fan Does transmitter change levels of flame height fan speed and set temperature Set levels of flame height and fan to 0 to shut off main burner and fan If the manual switch i...

Page 58: ...n tank Check LP propane tank Refill if necessary PILOT WILL NOT STAY LIT AFTER CAREFULLY FOLLOWING LIGHTING INSTRUCTIONS A Check that pilot flame impinges on thermopiles Clean and or adjust pilot for...

Page 59: ...T AND BURNER EXTINGUISH WHILE IN OPERATION C Improper pitch on horizontal vent 1 4 6 mm rise per foot is required on horizontal venting D Inner vent pipe leaking exhaust gases back into firebox Check...

Page 60: ...641 www kozyheat com REPLACEMENT PARTS LIST PAGE 59 GRILL REPLACEMENT PRC 200 Upper Hood PRC 201 Lower Grill PRC 200L Upper Hood Louver REFRACTORY PANELS Sandstone MTK G900 3 pc Refractory Panel Set M...

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