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14

  INSTALLATION PREPARATION

5.0  INSTALLATION PREPARATION

NOTE: This gas fireplace insert is approved for installation in 
masonry and factory-built solid fuel burning fireplaces. 
ATTENTION: Any removed parts must be capable of re-
installation if this insert is ever removed. Removal of rivets or 
screws is acceptable. 

5.1  Inspect and Clean Existing Chimney

•  Verify existing chimney is constructed of non-combustible 

material. 

•  Verify existing chimney is clean and in good working order. 

Clean existing chimney and fireplace to prevent a creosote 
odor from entering the home. 

•  Verify combustible mantel and sidewall clearances comply 

with Section 8.1 Clearances to Combustibles on page 19.

•  Any smoke shelves, shields, and baffles may be removed if 

attached by mechanical fasteners. 

•  The refractory, glass doors, screen rails, screen mesh, and 

log grates may be removed from existing fireplace before 
installing this gas fireplace insert. 

5.2  Flue Damper

•  The fireplace flue damper can be fully blocked open, or 

removed for installation of this gas fireplace insert. Remove 
existing chimney cap. 

5.3  Gas Line

•  A gas line must be able to be installed to the insert. Refer to 

Section 7.0 Gas Line Connection on page 18.

•  If the factory-built fireplace has no gas access hole(s) 

provided, an access hole of 1½ in. (37.5 mm) or less may be 
drilled through the lower sides or bottom of the firebox in a 
proper workmanship like manner. The access hole must be 
plugged with non-combustible insulation after the gas supply 
line has been installed. 

•  Run gas line to the gas fireplace insert through the gas line 

hole provided. Do not run gas line in a manner that would 
obstruct fan operation.

•  If the gas fireplace insert is to be installed into minimum 

opening dimensions, the gas line may need to be run after 
appliance placement due to space limitations.

5.4  Electrical Wiring

•  Provisions must be made to provide electrical power for 

appliance operation. 

•  Refer to Section 2.3 Appliance Dimensions on page 9 for 

electrical outlet box location to run any necessary electrical 
wiring to the gas fireplace insert.

5.5  Fireplace Conversion 

•  Mechanically attach the label with the following warning to 

at the bottom existing firebox so it will be visible if this gas 
fireplace insert is removed. 

WARNING: This fireplace has been converted for use with a 
gas fireplace insert only and cannot be used for burning wood 
or solid fuels unless all original parts have been replaced, and 
the fireplace re-approved by the Authority Having Jurisdiction.

Summary of Contents for JORDAN-34S

Page 1: ...RE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage This appliance may be installed in an aftermarket permanently located manufactu...

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Page 3: ...r safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong Board Chairman Homeown...

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Page 5: ...CONNECTION 18 7 1 Gas Conversion sold separately 18 7 2 Gas Line Installation 18 8 0 FACING AND FINISHING 19 8 1 Clearances to Combustibles 19 8 2 Shroud Installation 20 8 3 Safety Barrier Installatio...

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Page 7: ...accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 1 2 3 Signage A metal or plastic identification plate shall be permanently mounted to the...

Page 8: ...ns Natural Gas LP Gas Maximum Input Rating 39 000 Btu h 11 43 kW 39 000 Btu h 11 43 kW Minimum Input Rating 17 000 Btu h 4 98 kW 17 000 Btu h 4 98 kW Manifold Pressure High 3 8 WC 95 kPa 11 WC 2 74 kP...

Page 9: ...Opening Width D 30 1 4 768 Back Width E 28 3 16 716 Depth F 16 3 8 416 Height to Air Duct Top G 25 1 8 638 Unit Bottom to Gas Line Access H 14 1 8 360 Back to Gas Line Access I 1 1 4 32 Unit Bottom t...

Page 10: ...e to use only specified approved parts with this appliance may result in property damage or personal injury Table 2 2 Field Assembled Parts A Fireplace insert F Back burner assembly B Module panel ass...

Page 11: ...shall be replaced with Hussong Mfg s barriers for this appliance Only doors certified with the appliance shall be used Please refer to Section 8 3 Safety Barrier Installation on page 20 for installati...

Page 12: ...8 in 416 mm D Back Width 283 16 in 716 mm If installing the JXL FLP add in 19 mm total dimension of floor protector and airspace to height to maintain minimum existing fireplace height opening requir...

Page 13: ...appliance must not share or be connected to a chimney flue serving a separate solid fuel burning appliance Approved vent caps require 12 in 305mm clearance to intersecting walls overhangs or eaves as...

Page 14: ...to Section 7 0 Gas Line Connection on page 18 If the factory built fireplace has no gas access hole s provided an access hole of 1 in 37 5 mm or less may be drilled through the lower sides or bottom...

Page 15: ...ination cap with the exhaust collar on the right side NOTE The exhaust pipe will have a red marking IMPORTANT Maximum horizontal vent runs of 24 in 609 mm require a 1 in 25mm rise per 12 in 305 mm run...

Page 16: ...mination cap into position as instructed by vent system manufacturer s installation manual OPTIONAL Kozy Heat 816 CL Secure termination cap to existing chimney with 2 in 50 mm self tapping screws and...

Page 17: ...joint to ensure an air tight seal Figure 6 4 Vent Pipes Connected to Air Duct FLEXIBLE PIPES SHEET METAL SCREWS 3 TOTAL SEALANT SEALANT 6 5 Place and Secure Appliance 1 Slide the gas fireplace insert...

Page 18: ...t be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massachusetts approved in 13 mm tee handle manual shut off valve and flexib...

Page 19: ...for servicing and proper operation must be maintained COMBUSTIBLE MATERIAL 3 76mm CLEARANCE TO ADJACENT SIDEWALL Hearth Protection X Combustible Floor Y 0 in 0 mm 6 1 4 in 159 mm 6 in 203 mm 3 1 8 in...

Page 20: ...orresponding mounting nuts in mounting brackets on each side of the insert metal cabinet 3 Secure with 4 phillips truss head screws provided 4 Reinstall glass frame assembly 8 3 Safety Barrier Install...

Page 21: ...ng the bottom of the glass assembly into position 2 Using the glass latch tool pull latches out and down over latch tabs to secure glass frame assembly bottom Figure 9 1 Lower Latch 1 each side Figure...

Page 22: ...nstructions and illustrations for proper log placement 1 Place the ember panels behind the front burner ports as shown below 2 Align the holes in the bottom of logs J34 1 J34 2 and J34 3 with the moun...

Page 23: ...rews at the back of the firebox and 2 screws on each front corner 8 Remove 10 screws securing the control board on the left side of the firebox 9 Pull out control board out to reveal gas line to disco...

Page 24: ...remove the grounding prong from this plug 10 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes wi...

Page 25: ...appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING INSTRUCTIONS NOTE When this fireplace is initially lit conde...

Page 26: ...osition for remote control operation of the main burner and fireplace features 11 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the red SWI button on t...

Page 27: ...y 2 seconds move the switch to the ON position The ignition sequence will start again 11 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to turn the system OFF 2 After approximat...

Page 28: ...tion The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disruption When the system is OFF the LCD screen will dis...

Page 29: ...be set to a desired temperature to control a room s comfort level To activate this function 1 Press the thermostat key The LCD screen will display a temperature bulb graphic the room temperature and s...

Page 30: ...time for heat to build in fireplace before fan operation The fan will continue to operate for approximately 12 minutes after the fireplace has been turned off Manual mode Fan s will operate at previo...

Page 31: ...ximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 Relight pi...

Page 32: ...1 Venturi Opening Adjustment NOTE If soot is present on the glass check log positioning before adjusting the venturi Logs must not block burner ports IMPORTANT Slight adjustments to the venturi openin...

Page 33: ...it No LP propane gas in tank Check LP propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narrow diameter or pipe...

Page 34: ...mix Refer to Section 12 2 1 Burner Venturi on page 32 Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove debris if necessary Flame burns blue and lifts off burner Improper ve...

Page 35: ...Vent System NOTE If the vent air intake system is disassembled for any reason reinstall per instructions provided with installation Refer to Section 6 0 Installation on page 15 Performed by Qualified...

Page 36: ...BACK 700 251 540 Split Flow 700 595 Conversion Kit NG NCK J34 S Transmitter Remote Control with Split flow 700 508 Conversion Kit LPG LCK J34 S Pilot Orifice NG 62 700 166 Front Burner J34 350 Pilot...

Page 37: ...ng Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit It is expressly agreed and understood that this warranty is Hussong Manufacturing Co Inc s sole obligati...

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Page 39: ...efective component s It is expressly agreed and understood that this Lifetime Warranty is Hussong Manufacturing Co Inc s sole obligation and original purchaser s exclusive remedy for defective firepla...

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