kozy heat CHASKA 29 MV Page 36 Operation Manual Download

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REPLACEMENT PARTS LIST

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

#CSK-29-MV R.6 January 2019

15.0 REPLACEMENT PARTS LIST

#CSK-29-MV
Hussong Manufacturing Co., Inc.
P.O. Box 577
204 Industrial Park Drive
Lakefield, MN 56150-0577
USA

Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing.

WARNING:

This product can expose you to chemicals including Lead, which is [are] known to the State of California to cause cancer, birth

defects, or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.

The following warning is for replacement parts for this appliance.

CONTROL BOARD AND PARTS

Control Board - NG

CK29MV-770 Pilot Orifice - NG

700-294

Control Board - Propane

CK29MV-771 Pilot Orifice - Propane

700-295

S.I.T. Gas Valve - NG

700-086N Pilot Hood

700-098

S.I.T. Gas Valve - Propane

700-087A 18 in. Flexible Gas Line - Black

700-213B

On/Off Rocker Switch

700-023 Flexible Gas Line - Valve to Burner Connection

700-226F

Pilot/Generator/Thermocouple - NG

700-063 NG Burner Orifice #42

700-242

Pilot/Generator/Thermocouple - Propane

700-063-1 Propane Burner Orifice #53

700-253

Piezo Igniter with nut (no wire)

700-090 Conversion Kit - NG

OCK-S42A

Flexible Pilot Tubing (valve to pilot)

700-091 Conversion Kit - Propane

OCK-S53A

Millivolt Generator

700-092 Burner Assembly

CK29L-135

Thermocouple

700-058

GLASS AND GLASS PARTS

Glass with Gasket 14-5/8” x 27-3/4”

701-009T

Glass Gasket

900-006

SAFETY BARRIERS

Beveled Screen Front

CK29-BSF

Convex Screen Front

CK29-CXF

Prairie Screen Front

CK29-PSF

Rectangular Screen Front

CK29-RSF

Arched Mission Screen Front

CK29A-MSF

Arched Prairie Screen Front

CK29A-PSF

Arched Screen Front

CK29A-SF

Arched Full Prairie Door Screen Front

CK29A-FPDSF2

SHROUDS

Blank Shroud (4 pc.)

CK29-004

4 sided blank shroud (4 pack)

CK29-008

25” x 38” shroud (1 piece)

CK29-2538

27-1/2” x 42” shroud (1 piece)

CK29-27542

30” x 44” shroud (1 piece)

CK29-3044

28” x 38” arched shroud (1 piece)

CK29A-2838

Custom shroud

CK29-CUS

Custom arched shroud

CK29-ACUS

LOG SET

8 Piece Log Set

CK29-500

Ember Panel

CK29-900E

#CK29-1 Log

CK29 1

#CK29-2 Log

CK29 2

#CK29-3 Log

CK29 3

#CK29-4 Log

CK29 4

#CK29-5 Log

CK29 5

#CK29-6 Log

CK29 6

#CK29-7 Log

CK29 7

#CK29-8 Log

CK29 8

Rock Wool Embers

900-REMB

FAN KIT

Fan Kit

CK29-028-MV

ADDITIONAL COMPONENTS

Manual Gas Shut-off Valve

700-203

Upper Louver

CK29-202

Lower Louver

CK29-201

Summary of Contents for CHASKA 29 MV

Page 1: ...located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference English and French installation manuals are av...

Page 2: ......

Page 3: ...in being dedicated not only to functionality and reliability but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong Board Chairman Homeowner Reference Information We recommend you record the following information Model Name _____________________________________...

Page 4: ......

Page 5: ...15 6 2 Kozy Heat 816 and 816 CAP 15 6 3 Remove Vent Adapter 16 6 4 Run Vent System 16 6 5 Connect Vent Pipe to Vent Adapter 17 6 6 Place and Secure Appliance 17 6 7 Outdoor Covered Fireplace Installation 18 7 0 GAS LINE CONNECTION 19 7 1 Gas Conversion sold separately 19 7 2 Gas Line Installation 19 8 0 FACING AND FINISHING 20 8 1 Clearances to Combustibles 20 8 2 CK29 LMK Low Mantel Kit 21 8 3 Sh...

Page 6: ......

Page 7: ...ay period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 1 3 3 Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at ...

Page 8: ...led at higher altitudes Please refer to National Fuel Gas Code ANSI Z223 1 NFPA 54 CSA B149 1 Natural Gas and Propane Installation Code local authorities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed appliances derating method For elevations above 2 000 ft 610 m input ratings are t...

Page 9: ...es SPECIFICATIONS 9 2 2 Appliance Dimensions Figure 2 1 Appliance Dimensions 14 368mm 187 8 479mm 87 8 225mm 2 51mm 73 16 183mm 29 737mm 29 750mm 155 16 388mm 19 488mm 55 8 143mm 141 8 360mm 87 16 214mm 113 16 46mm ELECTRICAL ACCESS GAS LINE HOLE LEFT FRONT RIGHT TOP ...

Page 10: ... diagrams or failure to use only specified approved parts with this appliance may result in property damage or personal injury Figure 2 2 Proper Positioning of Appliance Table 2 1 Field Assembled Parts A Fireplace insert E Control module B Glass frame assembly F Fan kit C Ember media tray and log rack G Co linear vent adapter D Control board with burner assembly B C D E A F G ...

Page 11: ...ssong Mfg s barriers for this appliance Only doors certified with the appliance shall be used IMPORTANT Consider the height of hearth finish material when building a fireplace platform Proper installation of safety barriers require the bottom of the fireplace to be level with finished hearth See section 8 4 Safety Barrier Installation on page 23 for installation and removal of safety barriers 203 ...

Page 12: ... so it will be visible if this gas fireplace insert is removed Mechanically attach THIS UNIT HAS BEEN MODIFIED label at bottom of existing firebox so it will be visible if this gas fireplace insert is removed 3 2 1 Existing Fireplace Opening Minimum Requirements A Height 19 1 4 in 489mm B Front Width 29 1 2 in 749mm C Depth 15 in 381 mm D Back Width 18 7 8 in 479 mm 3 2 2 Chimney Specifications WA...

Page 13: ... 4 1 Vent Termination Clearances WARNING This appliance must not share or be connected to a chimney flue serving any other appliance Approved vent caps require 12 in 305mm clearance to intersecting walls overhangs or eaves as verified by test 12 305mm APPROVED VENT CAP MINIMUM CLEARANCE Figure 4 1 Vent Cap Clearance ...

Page 14: ... built fireplace has no gas access hole s provided an access hole of 1 in 37 5 mm or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner The access hole must be plugged with non combustible insulation after the gas supply line has been installed Run gas line to the gas fireplace insert through the gas line hole provided The gas access hole is lo...

Page 15: ...d a tight bend that may cause abrasion or damage to the flexible pipes 1 Measure the total chimney length required and cut 816 36 10 97m of 3 flexible pipe to the measured length 2 Carefully extend the exhaust and combustion air intake pipes to total chimney length required 3 Slide the combustion air intake pipe the end without a collar over termination cap collar A Secure to 816 CAP termination c...

Page 16: ...nt system down through the chimney place unfaced insulation around the first 3 ft 914 mm of vent system below termination cap Secure with wire 2 Install the 3 x 3 flexible pipes down through existing chimney Guide ropes if used to aid installation 3 To secure chimney termination cap to chimney apply a liberal bead of sealant provided around the top of the chimney Set termination cap into position ...

Page 17: ...Connect Vent Pipe to Vent Adapter IMPORTANT Proper operation of this insert requires the exhaust pipe and combustion air pipe to be connected to their correct flue collar on both the termination kit and the gas fireplace insert vent adapter 1 Place previously removed vent adapter into existing fireplace opening 2 Connect exhaust vent pipe red marking to exhaust collar on vent adapter Apply a bead ...

Page 18: ...or patina finish are highly susceptible to oxidation and discoloration 6 7 2 Requirements Fireplace operation is approved from 40 F to 110 F All wiring connections shall be in accordance with outdoor requirements of NECA NFPA 70 All clearances and requirements in this manual must be adhered to FRONT OF FIREPLACE A B C C The width of the overhang to each side of the appliance C must be a minimum of...

Page 19: ...e appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massachusetts approved in 13 mm tee handle manual shut off valve and flexible gas connector are to be connected to the in 13 mm control valve inlet If substituting for these components please consult local codes for compliance If installing this insert into mi...

Page 20: ...8 0 FACING AND FINISHING 8 1 Clearances to Combustibles IMPORTANT Adequate accessibility clearances for servicing and proper operation must be maintained COMBUSTIBLE MATERIAL 6 152mm CLEARANCE TO ADJACENT SIDEWALL 55 1 40m 11 305mm 9 254mm 16 407mm 35 895mm 37 946mm CEILING COMBUSTIBLE MANTEL ...

Page 21: ...y with safety barriers CK29 PSF and CK29 RSF REMOVE 2 SCREWS AS SHOWN LOCATED AT THE BACK OF THE SCREEN FRONT AND ALIGN THE HEAT DEFLECTOR POSITION THE HEAT DEFLECTOR BY SLIDING IT UNDER THE MOUNTING TABS AS SHOWN REPLACE 2 SCREWS THROUGH THE HOLES IN THE MOUNTING TAB AND HEAT DEFLECTOR GASKET MUST BE IN CONTACT WITH SHROUD CK29 RSF SHOWN HEAT DEFLECTOR ...

Page 22: ...V R 6 January 2019 8 2 1 Low Mantel Kit Clearances 55 1 40m 9 229mm 6 152mm 14 356mm 11 279mm CEILING CK29 PSF CK29 RSF WITH LOW CLEARANCE MANTEL KIT INSTALLED IF USING CK29 PSF CK29 RSF SAFETY BARRIER WITH LOW MANTEL KIT INSTALLED THESE LOWER MANTEL CLEARANCES ARE ALLOWED ...

Page 23: ...he mounting bracket 3 Remove the glass assembly 4 Align the mounting holes on the shroud to the corresponding mounting nuts on the sides of the insert metal cabinet 5 Secure with 4 truss head screws provided 6 Reinstall all components previously removed Figure 8 1 Upper Louver and Lower Louver Removal MOUNTING NUTS 2 EACH SIDE Figure 8 2 Mounting Nuts Location UPPER LOUVER LOWER LOUVER 8 4 Safety ...

Page 24: ... loaded latches securing the glass assembly at the bottom of the firebox 2 Pull the spring loaded latches out and down to release the bottom of the glass assembly 3 Lift glass assembly up and off of the 2 tabs located at the top of the firebox 9 1 2 Install Glass Assembly 1 Align the slots on top of the glass assembly over the tabs at the top of the firebox while lowering the bottom of the glass a...

Page 25: ...included with the kit Log numbers located on the bottom of each log Refer to following instructions and illustrations for proper placement 1 Position the ember panel in front of the burner as shown 2 Align the holes in base logs CK29 1 CK29 2 CK29 3 and CK29 4 with the corresponding mounting pins on the burner Push the logs down onto pins to seat 3 Align logs CK29 5 and CK29 8 with corresponding n...

Page 26: ... the primary and secondary burner heat shields 10 Remove 10 screws securing control board Remove the control board 9 3 2 Control Board Installation 1 with mounting studs at the bottom of the firebox VERIFY SEALING GASKET IS IN PLACE ON THE BOTTOM OF THE FIREBOX Secure with screws previously removed 2 Secure the control board with screws previously removed 3 Reinstall the burner heat shields by pla...

Page 27: ...Electrical Code CSA C22 1 10 2 Wiring Requirements CAUTION Do connect high voltage 115V wire to the gas valve The millivolt gas valve system does not require 110 120 VAC supply to operate If desired a thermostat or a wall switch may be installed for main burner operational control using low voltage wires A thermostat wire assembly is not included with this appliance It is optional to disable rocke...

Page 28: ...RMOCOUPLE THERMOPILE PILOT PIEZO WIRE ASSEMBLY not included Attach gas valve connectors to the wall switch thermostat wires connect to top and bottom terminals marked TH and TP TH on gas valve Figure 10 1 Millivolt Gas Valve Wiring Schematic with ON OFF Rocker Switch Figure 10 2 Millivolt Gas Valve Wiring Schematic with Thermostat or Wall Switch Wiring ...

Page 29: ...s Ifyoucannotreachyourgassupplier callthefiredepartment C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service techn...

Page 30: ... to ON Check pressure to ensure it is near maximum inlet pressure 6 Press the ON OFF rocker switch to OFF 7 Turn the gas control knob to OFF 8 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 9 Relight pilot and turn the gas control knob to ON Reattach manometer to the inlet pressure tap A to verify the tap is completely seal...

Page 31: ...er will cause a short blue flame that may lift off the burner Table 12 2 Factory Set Venturi Openings Fuel Natural Gas 3 16 4 8 mm OPEN Propane 5 8 16 mm OPEN 12 2 1 1 Venturi Adjustment NOTE If soot is present on the glass check log positioning before adjusting the venturi Logs must not block burner ports 1 Remove the safety barrier and glass frame assembly 2 Remove the log set and burner assembl...

Page 32: ... pilot flame at gas valve for proper flame impingement Loose thermocouple connection Ensure thermocouple connection at gas valve is full inserted and tight hand tight plus 1 4 turn Thermocouple reading below 15 millivolts Disconnect the thermocouple from valve Place one millivolt meter lead wire on the end of the thermocouple and the other millivolt meter lead wire on the thermocouple s copper wir...

Page 33: ...h temperature sealant especially around the intake duct Pilot and burner extinguish while in operation No propane in tank Check propane tank Refill if necessary Incorrect glass frame assembly installation Refer toSection 9 1 Glass Assembly on page 24 Improper pitch on horizontal venting in 6 mm per 12 in 30 cm is required on horizontal venting Defective thermopile or thermocouple Check thermopile ...

Page 34: ...structions provided with installation Refer to Section 6 0 on page 15 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combustion and ventilation air must not be obstructed 14 4 Glass Assembly CAUTION Do not operate appliance with the glass assembly removed cracked or broken Use protective gloves to handle any broken or damaged ...

Page 35: ...ght when in operation Ensure pilot flame impinges on thermocouple Clean pilot hold and adjust pilot flame at gas valve for proper flame impingement Verify thermocouple connections and millivolt production Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening Check for faulty or incorrect wiring and correct or replace as necessary Inspect primary a...

Page 36: ...ne 700 063 1 Propane Burner Orifice 53 700 253 Piezo Igniter with nut no wire 700 090 Conversion Kit NG OCK S42A Flexible Pilot Tubing valve to pilot 700 091 Conversion Kit Propane OCK S53A Millivolt Generator 700 092 Burner Assembly CK29L 135 Thermocouple 700 058 GLASS AND GLASS PARTS Glass with Gasket 14 5 8 x 27 3 4 701 009T Glass Gasket 900 006 SAFETY BARRIERS Beveled Screen Front CK29 BSF Con...

Page 37: ... of but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets negative air pressures caused by any mechanical systems 8 Chimney components and other Non Hussong ...

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