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16

 INSTALLATION

6.2  Remove Air Duct

ATTENTION: All information outlined in Section 5.0 Installation 
Preparation on page 14 mus
t be completed before continuing 
with this installation.

1.  Remove the air duct at the top of appliance by sliding the air 

duct back out of channels. Refer to the following instructions 
for vent system attachment to the air duct.

6.3  Run Vent System

NOTE: If offsets are present in existing chimney, place a 
weighted rope around the pipe ends to guide them through 
the chimney. DO NOT ATTEMPT TO TIE ONE ROPE AROUND 
BOTH PIPES.

•  To prevent cold air drafts, Hussong Manufacturing 

recommends to insulate the 3” x 3” flexible vent pipes 
and chimney using unfaced insulation products listed as 
noncombustible per ASTM E 136. 

1.  OPTIONAL: Before installing vent system down through the 

chimney, place unfaced insulation around the first 3 ft (914 
mm) of vent system below termination cap. Secure with wire. 

2.  Install the 3” x 3” flexible pipes down through existing 

chimney. Guide ropes (if used) to aid installation.  

3.  To secure chimney termination cap to chimney, apply a liberal 

bead of sealant (provided) around the top of the chimney. 
Set termination cap into position as instructed by vent system 
manufacturer’s installation manual.
OPTIONAL Kozy Heat #816-CL: Secure termination cap to 
existing chimney with 2 in (50 mm) self-tapping screws and 
anchor straps (provided) through the pilot holes, located on 
the sides of the termination cap. 

4.  From inside the existing fireplace, carefully pull ropes (if 

used) or the flexible pipes down until both exhaust pipe and 
combustion air intake are into the existing fireplace firebox.

5.  OPTIONAL: To prevent heat loss up chimney, place unfaced 

insulation products between the 3” x 3” flexible vent pipes 
and chimney. 

Figure 6.2, Air Duct Removal

Figure 6.3, Chimney Vent Run

Summary of Contents for CHASKA 29-GLASS

Page 1: ... FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with...

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Page 3: ...er safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong Board Chairman Homeowner Reference Information We recommend you record the following information Model Name ____________________________________________ Serial Number ___________________________________________ Dealership...

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Page 5: ...INE CONNECTION 18 7 1 Gas Conversion sold separately 18 7 2 Gas Line Installation 18 8 0 FACING AND FINISHING 19 8 1 Clearances to Combustibles 19 8 2 Shroud Installation 20 8 3 Safety Barrier Installation 20 9 0 GAS FIREPLACE INSERT SETUP 21 9 1 Glass Assembly 21 9 2 Light Kit 21 9 3 Glass Media Installation 21 9 4 Control Board Removal and Installation 22 10 0 ELECTRICAL INFORMATION 23 10 1 Elec...

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Page 7: ...n accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 1 2 3 Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall ...

Page 8: ...ent and ICC TM IVT cap only 2 2 Heating Specifications Natural Gas LP Gas Maximum Input Rating 30 500 Btu h 9 0 kW 30 000 Btu h 8 8 kW Minimum Input Rating 16 000 Btu h 4 7 kW 16 000 Btu h 4 7 kW Manifold Pressure High 3 8 WC 95 kPa 11 WC 2 74 kPa Manifold Pressure Low 1 1 WC 27 kPa 2 9 WC 72 kPa Orifice Size DMS 42 53 2 2 1 Altitude Adjustment This appliance may be installed at higher altitudes P...

Page 9: ...o Vent Center Back to Vent Center Inches 19 1 4 29 18 7 8 14 1 2 14 1 8 7 3 16 8 7 8 5 5 8 Millimeters 488 737 479 368 360 183 225 143 14 368mm 187 8 479mm 87 8 225mm 2 51mm 73 16 183mm 29 737mm 29 750mm 155 16 388mm 19 488mm 55 8 143mm 141 8 360mm 87 16 214mm 113 16 46mm ELECTRICAL ACCESS GAS LINE HOLE LEFT FRONT RIGHT TOP Figure 2 1 CSK 29 Unit Dimensions ...

Page 10: ...d parts with this appliance may result in property damage or personal injury A B C D E F G H Figure 2 2 Proper Positioning of CSK 29 G Exploded View Table 2 2 Field Assembled Parts A Fireplace Insert F Control board and module B Spring loaded latch glass assembly G Fan kit C Burner cover H Co linear air duct D Heat shield I Glass media not shown E Burner tube ...

Page 11: ...rrier shall be replaced with Hussong Mfg s barriers for this appliance Only doors certified with the appliance shall be used Please refer to Section 8 3 Safety Barrier Installation on page 20 for installation instructions 211 16 535mm 3311 16 855mm 21 539mm 36 922mm 203 16 513mm 31 807mm 319 16 802mm 20 515mm 203 16 513mm 31 807mm 203 16 513mm 31 807mm 319 16 802mm 31 807mm 203 16 513mm 20 515mm C...

Page 12: ...is gas fireplace insert is removed 3 2 1 Existing Fireplace Opening Minimum Requirements See Figure 3 1 A Height 191 4 in 489 mm B Front Width 291 2 in 749 mm C Depth 15 in 381 mm D Back Width 187 8 in 479 mm 3 2 2 Chimney Specifications WARNING Any chimney clean outs must fit properly This fireplace insert is to be installed into a solid fuel masonry or factory built non combustible fireplace tha...

Page 13: ...ARNING This appliance must not share or be connected to a chimney flue serving any other appliance Approved vent caps require 12 in 305mm clearance to intersecting walls overhangs or eaves as verified by test 12 305mm APPROVED VENT CAP MINIMUM CLEARANCE Figure 4 1 Vent Cap Clearance ...

Page 14: ... the factory built fireplace has no gas access hole s provided an access hole of 1 in 37 5 mm or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner The access hole must be plugged with non combustible insulation after the gas supply line has been installed Run gas line to the gas fireplace insert through the gas line hole provided Do not run ga...

Page 15: ...ar on the right side NOTE The exhaust pipe will have a red marking IMPORTANT Maximum horizontal vent runs of 24 in 609 mm require a 1 in 25mm rise per 12 in 305 mm run 1 Carefully extend the exhaust and combustion air intake pipes to total chimney length required see Section 3 2 2 on page 12 2 Slide the combustion air intake pipe the end without a collar over termination cap collar A Secure to ter...

Page 16: ...ey place unfaced insulation around the first 3 ft 914 mm of vent system below termination cap Secure with wire 2 Install the 3 x 3 flexible pipes down through existing chimney Guide ropes if used to aid installation 3 To secure chimney termination cap to chimney apply a liberal bead of sealant provided around the top of the chimney Set termination cap into position as instructed by vent system man...

Page 17: ...liance 1 Slide the gas fireplace insert into existing fireplace opening until the channels on top of the appliance are aligned with the air duct 2 Insert the air duct pull rod handle through access slot at the top of appliance and place pull handle hook through the hole in pull rod Simultaneously push the gas insert into existing fireplace and pull the air duct forward until seated 3 Secure air du...

Page 18: ...y piping system by closing its individual manual shut off valve A listed and Commonwealth of Massachusetts approved in 13 mm tee handle manual shut off valve and flexible gas connector are to be connected to the in 13 mm control valve inlet If substituting for these components please consult local codes for compliance If installing this insert into minimum opening dimensions the gas line may need ...

Page 19: ...NG 19 8 0 FACING AND FINISHING 8 1 Clearances to Combustibles 12 305mm 10 254mm 37 946mm 35 895mm 16 407mm 45 COMBUSTIBLE MANTEL COMBUSTIBLE MATERIAL 6 152mm CLEARANCE TO ADJACENT SIDEWALL Figure 8 1 Mantel Requirements ...

Page 20: ... the shroud to the corresponding mounting nuts on the sides of the insert metal cabinet 5 Secure with 4 truss head screws provided 6 Reinstall all components previously removed Figure 8 2 Upper Hood Removal Figure 8 3 Lower Louver Removal 8 3 Safety Barrier Installation For safety barriers CK29 BSF CK29 CXF CK29 PSF CK29 RSF CK29A MSF CK29A SF CK29A PSF and CK29A FPDSF 1 Locate the 4 slots on the ...

Page 21: ...ric power from the fireplace insert before performing any of these tasks NOTE To avoid damage and prolong the life of the halogen bulbs never touch with bare hands Always use a soft cloth when handling 1 Remove 8 screws securing burner cover then lift the cover out of firebox 2 Loosen but do not remove 4 screws securing light bars to the heat shield Slide light bars out away from screws tipping up...

Page 22: ...oard 11 Lift control board out of firebox being careful not to damage sealing gasket lying underneath 9 4 2 Control Board Installation 1 Place the control board in firebox aligning the holes in board with mounting studs at the bottom of the firebox VERIFY SEALING GASKET IS IN PLACE ON THE BOTTOM OF THE FIREBOX 2 Secure the control board with screws previously removed 3 Reinstall heat shield and ha...

Page 23: ...t cut or remove the grounding prong from this plug 10 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 10 2 Wiring Requirements The IFC System Module requires 120V of electricity and or batteries to operate U...

Page 24: ...e appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING INSTRUCTIONS NOTE When this fireplace is initially lit condensation will appear on the glass This is normal in all gas fireplaces and will disappear after several minutes A paint smell will occur during the first few hours of burning It is recommended to leav...

Page 25: ...position for remote control operation of the main burner and fireplace features 11 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the red SWI button on the IFC module until it emits 3 beeps and an amber LED is illuminated 3 Within 5 seconds press the red SWI button again This will close synchronization with the remote control The pilot will automatic...

Page 26: ...ly 2 seconds move the switch to the ON position The ignition sequence will start again 11 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to turn the system OFF 2 After approximately 2 seconds press the ON OFF key again The ignition sequence will start again 11 6 1 3 Cycling Flame 1 Press the remote control down arrow key during flame adjustment mode to reduce the flame to OF...

Page 27: ...ption The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disruption When the system is OFF the LCD screen will display the snowflake icon during the setup of either IPI or CPI mode To select the preferred pilot ignition feature 1 With the system in the OFF position press the mode key to index the CPI mode icon 2...

Page 28: ... be set to a desired temperature to control a room s comfort level To activate this function 1 Press the thermostat key The LCD screen will display a temperature bulb graphic the room temperature and set temperature 2 To adjust the set temperature press the up or down arrow keys until the desired temperature is displayed on the LCD screen 11 8 7 2 Smart Thermostat The smart thermostat function wil...

Page 29: ...Fan s will operate at previous setting There is no delay in start up or stop time 11 8 9 Accent Light Kit Optional The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Press the up or down arrow keys to adjust the intensity level 3 A single beep will confirm reception of the command 11 8 10 Remote Control Low Battery Detection Remote control batter...

Page 30: ...sure it is between the minimum and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 Relight pilot and burner Then reattach manometer to the inlet pressure tap A to verify the tap is completely sealed Manometer should read no pressure 12 1 2 Manifold Pressur...

Page 31: ...e air shutter will cause a short blue flame that may lift off the burner Table 12 3 Factory Set Venturi Openings Fuel Air Shutter Opening Natural Gas 1 8 3 mm OPEN LP Gas 5 8 15 mm OPEN 12 2 1 1 Venturi Adjustment 1 Remove the safety barrier glass frame assembly and glass media 2 Remove burner cover and burner tube 3 Loosen screw on burner venturi and adjust as necessary Re tighten screw 4 Reinsta...

Page 32: ...gas in tank Check LP propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narrow diameter or pipe or a low line pressure Pilot flame not making contact with the flame rectification sensor on the pilot assembly Verify the pilot flame envelopes the top of the flame sensor and extends far enough onto burner for ignit...

Page 33: ... Venturi Adjustment on page 31 Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove debris if necessary Flame burns blue and lifts off burner Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix Refer to Section 12 2 1 1 Venturi Adjustment on page 31 Incorrect vent cap installation Adjust if necessary Blockage or lea...

Page 34: ...ect the fans from electrical current and vacuum The bearings are sealed and require no oiling 14 3 Vent System NOTE If the vent air intake system is disassembled for any reason reinstall per instructions provided with installation Refer to Section 6 0 Installation on page 15 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combu...

Page 35: ...ssembly NG 700 596 Conversion Kit NG NCK CK29G SP Pilot Assembly LPG 700 596 1 Conversion Kit LPG LCK CK29G SP Transmitter Remote Control 700 408 Burner Tube CK29 035 023N Pilot Orifice NG 700 123 Media Tray CK29 350 014LP Pilot Orifice LPG 700 114 LIGHT KIT Light kit bottom CK29 BLK 20W 130V Halogen Bulb 600 676A GLASS AND GLASS GASKET Glass with gasket 14 x 27 701 009T Glass Gasket 900 006 SAFET...

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Page 37: ...ong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit It is expressly agreed and understood that this warranty is Hussong Manufacturing Co Inc s sole obligation and purchaser s exclusive remedy for defective fireplace equipment Hussong Manufacturing Co Inc shall not be liable for any consequential incidental or contingent damages whatsoever The foregoing ...

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Page 39: ...defective component s It is expressly agreed and understood that this Lifetime Warranty is Hussong Manufacturing Co Inc s sole obligation and original purchaser s exclusive remedy for defective fireplace equipment Hussong Manufacturing Co Inc shall not be liable for any consequential incidental or contingent damages whatsoever other than those incurred by Hussong Manufacturing Co Inc to repair or ...

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