kozy heat ALP-36-L Installation And Operation Manual Download Page 6

COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS                        

For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes,  
including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the  
area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: 

  

INSTALLATION OF CARBON MONOXIDE DETECTORS 

At  time  of  installation  of  side  wall  horizontally  vented  gas  fueled  equipment,  the  installing  plumber  or  gas-fitter  shall  observe  that  a  hard  wired  carbon  
monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed.  In addition, the installing 
plumber  or  gas-fitter  shall  observe  that  a  battery  operated  or  hard  wired  carbon  monoxide  detector  is  installed  on  each  additional  level  of  the  dwelling,  
building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services 
of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.    
 
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or attic, the hard wired carbon monoxide detector with 
alarm and battery back-up may be installed on the next adjacent floor level.   
 
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days 
to comply  with the above requirements; provided, however, that during said thirty (30) day period, a battery  operated carbon  monoxide detector with an 
alarm shall be installed.   

APPROVED CARBON MONOXIDE DETECTORS 

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS 
certified. 

SIGNAGE 

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum of eight (8) feet above grade directly in line 
with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch 
(1/2) in size, 

 “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

  

INSPECTION 

The  state  or  local  gas  inspector  of  the  side  wall  horizontally  vented  gas  fueled  equipment  shall  not  approve  the  installation  unless,  upon  inspection,  the  
inspector  observes  carbon  monoxide  detectors  and  signage  installed  in  accordance  with  the  provisions  of  248  CMR  5.08  (2)  (a)  1  through  4. 

EXEMPTIONS 

The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 through 4:The equipment listed in Chapter 10 entitled “Equipmen

t Not Required To Be 

Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented ga

s fueled equipment installed 

in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. 

MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED 

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components 
with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 
  
 

Detailed instructions for the installation of the venting system design or the venting system components; and 

 
 

A complete parts list for the venting system design or venting system. 

MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM  NOT PROVIDED 

When the manufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the flue gases, but identifies 

“special venting systems”, the following requirements shall be satisfied by the manufacturer:

 

 
 

The referenced “special venting systems” instructions shall be included with the appliance or equipment installation instruct

ions and;   

 
 

The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a pa

rts list and detailed  

 

installation instructions. 

 
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for 
venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. 
 

NOTE 

The following requirements reference various Massachusetts and national codes not contained in this manual. 

Summary of Contents for ALP-36-L

Page 1: ...gency or the gas supplier WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life WARNING This a...

Page 2: ...stomer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hussong President Board Cha...

Page 3: ...g 18 Horizontal Vent System Clearances 18 800 WPT Wall Pass Thru Installation 19 Horizontal Vent Heat Shield Installation Instructions 20 Horizontal Termination Minimum Maximum 20 Horizontal Min Max V...

Page 4: ...tructed Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced p...

Page 5: ...ed Stainless Panel Set Andirons 2 styles Screen Fronts in several styles Heat Duct Kit True Arched Finishing Frame Firebox Liner Kit required 3 design styles FEATURES STANDARD FEATURES OPTIONAL FEATUR...

Page 6: ...appliance or equipment The sign shall read in print no less the one half inch 1 2 in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side...

Page 7: ...s 0 Top of unit face to ceiling 30 5 16 770mm Side of finishing edge to adjacent sidewall 6 152mm Unit front to combustibles 36 914mm Mantel 9 229mm deep from floor fireplace is sitting on 47 1194mm F...

Page 8: ...al mantel or cabinetry 11 Install firebox liner Required 12 Install log set 13 Install finishing material and any other optional accessories 14 Verify proper operation of fireplace and all components...

Page 9: ...ts solely on the homeowner Hussong Manufacturing will not be held liable for any adverse effects on a TV located near a Kozy Heat Fireplace that may be caused by heat TV operating temperature is also...

Page 10: ...mponents packet STAND OFF STAND OFF HEAT SHIELD ASSEMBLY INSTALLATION TOP STAND OFF BRACKETS AS SHIPPED REMOVE SCREWS SECURING STAND OFF BRACKETS ALIGN HOLES IN FORMED TOP STAND OFFS WITH HOLES IN FIR...

Page 11: ...ailing flange until parallel with fireplace face Do not bend toward fireplace face 4 Position framing stud against 1 2 13mm long stand off located on backside of nailing flange Secure with nails or sc...

Page 12: ...hearth adjust rough opening size as necessary to maintain clearance requirements If installing optional 970 Heat Duct Kit refer to installation instructions on pages 45 47 of this installation manual...

Page 13: ...ing fireplace chase must comply with all clearances as outlined in this manual and be constructed in compliance with local building codes Outside walls should be insulated to prevent cold air from ent...

Page 14: ...rial dimensions It is acceptable to pre drill holes and use self tapping screws to attach non combustible material to fireplace face with the exception of the lower left corner See Figure 13c Do not u...

Page 15: ...PT2 must be used on all horizontal vent runs The horizontal heat shield included with this fireplace must be installed when incorporating minimum horizontal venting This applies to Nat and LP minimum...

Page 16: ...ANTEL REQUIREMENTS WARNING Non combustible zone No combustible materials allowed on top of fireplace within shaded area for entire width and depth of fireplace with the exception of the header Figure...

Page 17: ...ate Component Access Doors Nuts securing glass valance bottom Figure 16a Rotate toward center to remove and install GLASS FRAME 1 Place glass frame assembly top over tabs at top of firebox 2 Reinstall...

Page 18: ...gas line should be run to the point of connection where the shut off valve and flexible gas line will connect The appliance and its appliance main gas valve must be disconnected from the gas supply pi...

Page 19: ...turer s installation manual for complete installation instructions Installation must conform with venting requirements and restrictions as outlined in this manual Provide a means for visually checking...

Page 20: ...thickness Secure to exterior wall with screws not provided FRAMING DIMENSIONS FOR 800 WPT KOZY HEAT WALL PASS THRU CUT RING OUT OF BOTH SECTIONS IF INSTALLING FLEX VENTING INSULATION HEAT SHIELD MUST...

Page 21: ...ON CAP HORIZONTAL RUN VERTICAL RISE Figure 20a MINIMUM 18 457mm minimum vertical rise 9 229mm minimum horizontal MAXIMUM 18 457mm minimum vertical rise 20ft 6 1m maximum horizontal HORIZONTAL VENT HEA...

Page 22: ...Full Restrictor Please refer below for installation instructions if installing the restrictor in conjunction with venting Page 41 has information on restrictor recommendations depending on burner flam...

Page 23: ...ire 1 4 6mm rise for every 12 305mm of travel HORIZONTAL VERTICAL COMBINATION VENTING ELBOWS VENTING NOTE Page 21 has information on restrictor installation in conjunction with venting installation Pa...

Page 24: ...ireplace D Secure with 3 evenly spaced screws ILLUSTRATION ON FOLLOWING PAGE 4 Place a bead of sealant outside 5 flex pipe collar C end with EXTERNAL lip sliding it inside 5 pipe on top of fireplace D...

Page 25: ...ING HOLES IN EXTERIOR WALL PLATE C 5 FLEX PIPE COLLAR D 5 PIPE ON FIREPLACE OR EXTENSION KIT E 8 FLEX PIPE COLLAR F 8 PIPE ON FIREPLACE OR EXTENSION KIT G VINYL SIDING PROTECTOR not shown H INTERIOR F...

Page 26: ...ght of 15ft 4 57m US I Gas Service regulator vent outlet CANADA 3ft 914mm US J Non mechanical air supply inlet to building or the combustion air inlet to any other appliance CANADA 12 305mm US 9 229mm...

Page 27: ...2 to 20 12 7 5 2 27 Over 20 12 to 21 12 8 0 2 44 VENT TERMINATION CLEARANCES VENTING Vertical Cap Requirements CAUTION This appliance must not be connected to or joined with any chimney flue serving a...

Page 28: ...components packet into lamp bases Reposition bulb clips over tips of halogen bulbs Retighten screws being careful not to over tighten causing bulbs to shatter 5 Reinstall access cover securing with s...

Page 29: ...oor refractory 2 Sandwich together back insulation panel with backside back enamel panel making sure enamel panel top and bottom flanges wrap around insulation panel Position assembly against firebox...

Page 30: ...rations for proper placement 1 4 3 2 Align holes in bottom of 1 3 logs with mounting pins on burner setting down into position Place 4 log as shown AL36 500 LOG SET INSTALLATION Figure 29a Figure 29b...

Page 31: ...QUIRES ELECTRICITY 120 V AND OR BATTERIES TO OPERATE USING BATTERY BACK UP WILL OPERATE BURNER ONLY FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK UP POWER Figure 30a To Fan To Lights Pilo...

Page 32: ...Figure 31a Pilot Igniter Flame Sensor PILOT ASSEMBLY REMOTE CONTROL Figure 31c GAS VALVE Outlet pressure tap Stepper motor Pilot connection orange Main valve connection green Inlet pressure tap Pilot...

Page 33: ...32 CONTROL SYSTEM COMPONENTS FAN CONTROL MODULE Figure 32a RECEIVER DFC CONTROL BOARD Figure 32c Figure 32b...

Page 34: ...nd set to the particular code of that transmitter 5 Push OFF button on transmitter The receiver will beep two 2 times to indicate the transmitter s command is again accepted 6 Move slider switch to RE...

Page 35: ...level To activate this function press the Thermostat Key The LCD display will change to show the room thermostat is ON and set temperature is now displayed To adjust set temperature press Up or Down...

Page 36: ...Arrow Key to turn light kit on press Down Arrow Key to turn light kit off A single beep will confirm reception of the command 3 Use the installed dimmer switch to adjust brightness of lights ACCENT LI...

Page 37: ...ansmitter mode button to adjust settings The thermostat and burner ON OFF operating functions will not work on the transmitter LOW BATTERY DETECTION TRANSMITTER Remote control battery lifespan depends...

Page 38: ...TION THIS IS NORMAL AND DOES NOT AFFECT THE PERFORMANCE OR LONGEVITY OF THE FIREPLACE 1 This appliance is equipped with an ignition device which automatically lights the pilot DO NOT try to light the...

Page 39: ...behind left component access door Turn manual shut off valve to OFF Power OFF Power ON Power OFF OFF OFF ON 1 4 1 3 2 5 3 2 Figure 38b Figure 38a WHAT TO DO IF YOU SMELL GAS Do not try to light any a...

Page 40: ...CAN CAUSE DELAYED IGNITION 1 Loosen inlet IN pressure tap screw counter clockwise 2 Attach manometer using a 5 16 I D hose 3 Set IPI CPI switch to CPI setting 4 Light pilot Note manometer reading 5 Mo...

Page 41: ...ents and burner assembly from fireplace 2 Loosen burner venturi screw make adjustment retighten screw 3 Re install burner making sure venturi is positioned over burner orifice 4 Reinstall burner assem...

Page 42: ...be necessary If flames indicate insufficient draft lifting or ghosting flames a previously installed restrictor may need to be modified or removed RESTRICTOR INSTALLATION MODIFICATION after terminatio...

Page 43: ...GLASS SHOULD ONLY BE PERFORMED BY A LICENSED OR QUALIFIED SERVICE PERSON Use protective gloves to handle any broken or damaged glass assembly components The glass assembly part AL36 057T shall only be...

Page 44: ...pressure Consult with plumber or gas supplier No LP in tank Check LP propane tank Refill if necessary Wiring disconnection Use wiring schematic in this manual to determine that all wiring connections...

Page 45: ...FF BURNER Improper venturi setting Venturi may need to be closed slightly Improper vent cap installation Check for proper vent cap installation Blockage or vent system leaks NO REACTION TO COMMAND Rec...

Page 46: ...1 Duct collar 3 Flange nuts 1 Fan assembly 1 Strapping cord 1 Fan housing cover plate 3 Wire nuts 1 Speed control mounting bracket 2 Fan wire connectors A junction box cover and hardware must be purc...

Page 47: ...trock screws provided 3 Install junction box on wall in desired location This box will be used to house the speed control assembly which controls fan speed and operation 4 Attach but do not tighten fl...

Page 48: ...with 4 screws provided 3 Slide speed control through mounting bracket secure with mounting nut 4 Secure mounting bracket to junction box with 2 screws provided 5 Install register cover by centering it...

Page 49: ...essure adjustments and orifice sizing IMPORTANT For high altitude installations Above 2000ft 610m US 4500ft 1372m Canada consult the local gas distributor or authority having jurisdiction for proper d...

Page 50: ...leaks at all connections with soapy water whether field or factory made 8 Test inlet pressure referring to page 39 for proper testing procedures Chart below states proper pressure readings 9 Visually...

Page 51: ...y LP Gas NCK AL36L S Natural Gas Conversion Kit 700 308R Receiver LCK AL36L S LP Gas Conversion Kit 700 558 GTMFS Wire Harness AL36 L 035 Burner Tube 700 130 Fan Control Module AL36 L 350 Burner Cover...

Page 52: ...in material or workmanship at Hussong Manufacturing Co Inc s expense including reasonable labor costs to repair or replace the defective component if a factory pre authorization is given for the repa...

Page 53: ...he time of this Lifetime Warranty or to accept on Hussong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit Hussong Manufacturing Co Inc may fully discharge...

Reviews: