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kozy heat 55345-IPI Installation Manual Download Page 58

1 

TABLE OF CONTENTS                             

SAFETY INFORMATION  

Safety Information 

2 

SPECIFICATIONS  

Components List 

3 

Gas Pressure Requirements / BTU’s   

3 

WIRING SCHEMATICS 

Wiring Schematics 

4 

 OPERATING INSTRUCTIONS 

Control System Components 

5 

System Operations 

6-9 

Pressure Testing  

12

 

Lighting and Shutdown 

10-11 

TROUBLESHOOTING 

Troubleshooting 13-14 

CONVERSION KIT INSTRUCTIONS 

Conversion Kit Instructions  

15-17 

MAINTENANCE 

 

Maintenance 18 

REPLACEMENT PARTS 

Replacement Parts 

19 

Summary of Contents for 55345-IPI

Page 1: ...his appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas i...

Page 2: ......

Page 3: ...but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hussong President Boa...

Page 4: ......

Page 5: ...ENTS Mantel Requirements 11 GLASS FRAME ASSEMBLY Glass Frame Assembly Removal 11 Glass Frame Assembly Installation 11 GAS LINE CONNECTION Gas Line Connection 12 VENTING Approved Venting 13 Restrictor...

Page 6: ...structed Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced...

Page 7: ...appliance or equipment The sign shall read in print no less the one half inch 1 2 in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side...

Page 8: ...m 902mm 673mm 254mm TOP FRONT RIGHT LEFT 876mm 10 2 1 26 34 35 8 7 40 43 4 121mm 4 325 8 829mm 213 8 543mm 291 4 743mm 441 2 1130mm 21 4 57mm 101 4 260mm 1 2 1 2 1038mm 902mm 673mm 254mm TOP FRONT LEF...

Page 9: ...r flat wall application 2 If masonry optional is used prepare foundation for the masonry load A lintel is required to support the added weight above fireplace 3 Attach nailing flanges to fireplace 4 I...

Page 10: ...BRACKETS Figure 7b FRAMING STUD NAILING FLANGE FRAMING STUD 1 2 13mm CLEARANCE FRONT VIEW AS SHIPPED NAILING FLANGES INSTALLED NAILING FLANGE STAND OFF TAB TOP VIEW BACK VIEW STAND OFF TAB When insta...

Page 11: ...ration requires a minimum 5 127mm exterior wall depth when using minimum horizontal venting Anything less than a 5 127mm exterior wall depth requires that you add that depth to the 21 7 8 556mm dimens...

Page 12: ...ull door faces Determine exact position of your fireplace including hearth height width and depth if applicable If possible place fireplace in such a manner that vent termination will be placed betwee...

Page 13: ...depth shown TYPICAL VERTICAL INSTALLATION TYPICAL CORNER INSTALLATION 1 1 IMPORTANT Kozy Heat wall thimble pass thru 800 WPT or 800WPT2 must be used on all horizontal vent runs Follow instructions on...

Page 14: ...mbly bottom REMOVE GLASS FRAME ASSEMBLY 1 Locate spring loaded handles securing glass frame assembly at top bottom of firebox 2 Pull bottom handles out and down to release glass frame assembly bottom...

Page 15: ...r and manual shut off valve The gas line should be run to the point of connection where the shut off valve and flexible gas line will connect The appliance and its individual shutoff valve must be dis...

Page 16: ...ket Each installation is unique and affected by various factors including venting configuration altitude and climate Therefore after fireplace installation is complete a restrictor may be required or...

Page 17: ...t heat shield must be installed when using a 45 degree elbow to horizontally position the vent system Exception corner installations Kozy Heat Wall Pass thru 800 WPT 4 1 2 114mm 6 1 2 165mm wall thick...

Page 18: ...s Secure to exterior wall with screws not provided FRAMING DIMENSIONS FOR 800 WPT KOZY HEAT WALL PASS THRU CUT RING OUT OF BOTH SECTIONS IF INSTALLING 800 1 SERIES FLEX VENTING INSULATION HEAT SHIELD...

Page 19: ...ft 9 14m total VENTING Termination Cap Min 2ft 610mm Max 30ft 9 14m 45 Elbow COMBUSTION AIR INTAKE SETTINGS VERTICAL TERMINATION HEIGHT SETTING GAS TYPE 0 10ft 0 3 05m 1 NAT 11 20ft 3 35m 6 10m 2 NAT...

Page 20: ...e D Secure with 3 evenly spaced screws ILLUSTRATION ON FOLLOWING PAGE 4 Place a bead of sealant outside 5 flex pipe collar C end with EXTERNAL lip sliding it inside 5 pipe on top of fireplace D Secure...

Page 21: ...A TERMINATION BOX B SLOTS IN EXTERIOR WALL PLATE C 5 FLEX PIPE COLLAR D 5 PIPE ON FIREPLACE OR EXTENSION KIT E 8 FLEX PIPE COLLAR F 8 PIPE ON FIREPLACE OR EXTENSION KIT G VINYL SIDING PROTECTOR H INT...

Page 22: ...to any other appliance CANADA 12 305mm US 9 229mm K Mechanical air supply inlet CANADA 6ft 1 83m US 3ft 914mm above if within 10ft 3 05m horizontally Massachusetts installations 10ft 3 05m L Above pav...

Page 23: ...er 16 12 to 18 12 7 0 2 13 Over 18 12 to 20 12 7 5 2 27 Over 20 12 to 21 12 8 0 2 44 VENT TERMINATION CLEARANCES Figure 20a CAUTION This appliance must not be connected to or joined with any chimney f...

Page 24: ...place Klinkers in this area Do not place Klinkers directly on burner ports Use a steel or stiff bristle nylon brush to distribute Rock Wool Embers onto logs and burner NOTE Log numbers are located on...

Page 25: ...ht log grate legs Remove from firebox by lifting front of burner assembly up out of flange while pushing pilot assembly back slightly 11 Remove screws securing front burner assembly Remove front burne...

Page 26: ...l light kit halogen bulbs light cylinders and amber light filters if previously removed 9 Reinstall log set Page 21 10 Reconnect gas line to manual shut off valve 11 Reconnect any wall switch remote c...

Page 27: ...er air passage keeping in mind this is a fairly tight fit 3 Partially thread 2 screws included in components packet into nuts at each end of lower grill Secure to fireplace by threading screws into co...

Page 28: ...ESTRICTOR USAGE Turn fireplace on and allow to burn for 15 minutes If flames indicate there is excessive draft flickering short flames a restrictor may be necessary If flames indicate insufficient dra...

Page 29: ...NSTALLATION WARNING Burner tube adjustable venturi positioning should only be performed by a qualified professional service technician Figure 26a Lazy yellow flames ideal Short blue flames venturi ope...

Page 30: ...aise damper control up and push into mounting slot The damper is now in the fully open position and allows more heat to exit through the vent system If more heat is desired pull handle out and down Th...

Page 31: ...disconnected from electrical current and cleaned vacuumed every six months The bearings are sealed and require no oiling IMPORTANT ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING MUST BE REPLACED PRI...

Page 32: ......

Page 33: ...in material or workmanship at Hussong Manufacturing Co Inc s expense including reasonable labor costs to repair or replace the defective component if a factory pre authorization is given for the repa...

Page 34: ......

Page 35: ...e time of this Lifetime Warranty or to accept on Hussong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit Hussong Manufacturing Co Inc may fully discharge a...

Page 36: ...lation adjustment alteration service or maintenance can cause injury or property damage Refer to fireplace installation manual and this manual For assistance or additional information consult a qualif...

Page 37: ...SCHEMATICS Wiring Schematics 4 OPERATING INSTRUCTIONS Control System Components 5 6 Lighting and Shutdown Instructions 10 12 Pressure Testing 13 System Operations 7 9 TROUBLESHOOTING Troubleshooting...

Page 38: ...structed Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced...

Page 39: ...TK 3 pc Grill Assembly IPI 028 IPI Fan Kit 700 308 Remote Control 55345 MV NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5 WC 1 25 kPa 7 WC 1 74 kPa recommended 11 WC 2 74 kPa recommended MAXIMUM INLE...

Page 40: ...ELECTRICITY 120V AND OR BATTERIES TO OPERATE USING BATTERY BACK UP WILL OPERATE BURNER ONLY FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK UP POWER Figure 4a To Fan To Lights Pilot Assemb...

Page 41: ...EM COMPONENTS Figure 5a REMOTE CONTROL Valve Terminals Gas Control Knob Step Motor Pilot Hood Thermopile Thermocouple PILOT ASSEMBLY Figure 5c Electrode GAS VALVE Manifold Pressure Tab Inlet Pressure...

Page 42: ...Using the end of a paper clip or other similar object press button through hole marked PRG on receiver front cover Receiver will beep three 3 times to indicate it is ready to synchronize with a transm...

Page 43: ...the Thermostat Key The LCD display will change to show the room thermostat is ON and set temperature is now displayed To adjust set temperature press Up or Down arrow keys until desired set temperatu...

Page 44: ...The auxiliary function controls the AUX power outlet on the Fan control module which in turn controls the light kit 1 Use MODE key to guide you to AUX icon 2 Press Up Arrow Key to turn light kit on p...

Page 45: ...umber of ignitions changes to room thermostat set point etc When transmitter batteries are low a Battery Icon will appear on the LCD display before all battery power is lost When batteries are replace...

Page 46: ...OSS OF LIFE FOR YOUR SAFETY READ BEFORE LIGHTING A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around...

Page 47: ...ghtly and turn counterclockwise to PILOT 7 Push valve knob in and hold while repeatedly pressing piezo igniter button until pilot is lit while continuing to hold in gas control knob 8 Hold gas control...

Page 48: ...ol knob to OFF DO NOT FORCE TURN BURNER OFF TURN PILOT OFF NOTE The pilot will stay lit NOTE This control valve has an interlock device If pilot has been turned off it cannot be relit until thermocoup...

Page 49: ...Press hand held remote ON button and note manometer reading 6 Press hand held remote OFF button 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Atta...

Page 50: ...pressure Consult with plumber or gas supplier No LP in tank Check LP propane tank Refill if necessary Wiring disconnection Use wiring schematic in this manual to determine that all wiring connections...

Page 51: ...G Improper log placement Refer to corresponding pages in this installation manual Improper venturi setting Venturi may need to be opened slightly to allow more air into the gas mix Improper pitch on h...

Page 52: ...way of injector turn counter clockwise to remove from injector journal 3 Place hex key into end of injector included with kit install into injector journal turning clockwise to a recommended torque of...

Page 53: ...es Chart below states proper pressure readings Visually check pilot flame Flame should envelope top of flame sensor and extend onto burner far enough for proper ignition To Adjust Pilot Turn pilot adj...

Page 54: ...setting slightly WARNING Burner tube adjustable venturi positioning should only be performed by a qualified professional service technician Figure 18a Lazy yellow flames ideal Short blue flames ventur...

Page 55: ...current and cleaned vacuumed every six months The bearings are sealed and require no oiling IMPORTANT ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE...

Page 56: ...MENT PARTS LIST COMBUSTIBLE MATERIAL BACKER BOARD MTK FPS FirePro Standoff 55345 MV CONTROL BOARD AND PARTS MTK 700 Control Board Nat Gas 700 203 Manual Shut off Valve MTK 701 Control Board LP Gas 700...

Page 57: ...tallation adjustment alteration service or maintenance can cause injury or property damage Refer to fireplace installation manual and this manual For assistance or additional information consult a qua...

Page 58: ...WIRING SCHEMATICS Wiring Schematics 4 OPERATING INSTRUCTIONS Control System Components 5 System Operations 6 9 Pressure Testing 12 Lighting and Shutdown 10 11 TROUBLESHOOTING Troubleshooting 13 14 CO...

Page 59: ...structed Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced...

Page 60: ...0 MTK 3 pc Grill Assembly IPI 028 IPI Fan Kit 700 408 Remote Control 55345 IPI NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5 WC 1 25 kPa 7 WC 1 74 kPa recommended 12 WC 2 99 kPa recommended MAXIMUM...

Page 61: ...ATTERY BACK UP WILL OPERATE BURNER ONLY FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK UP POWER Figure 4a Flame Sensor SW1 Button red Igniter Pilot Pilot Burner 885 Proflame Battery Pack M...

Page 62: ...essure tap Pilot flame adjustment Figure 5b Blue back lit LCD display ON OFF Key Thermostat Key UP DOWN Arrow Key Mode Key Transmission Thermostat OFF ON SMART Set Point Temperature Level State Flame...

Page 63: ...and icon on the screen A single beep from IFC control module will confirm reception of the command Figure 6b Figure 6c MANUALLY CONTROL FLAME WITH REMOTE CONTROL The remote control has six 6 flame le...

Page 64: ...play on LCD screen SMART THERMOSTAT Remote Control Operation Figure 7b Figure 7a KEY LOCK This function locks the keys to avoid unsupervised operation To Activate Press MODE and UP keys at same time T...

Page 65: ...arious factors including battery quality number of ignitions changes to room thermostat set point etc When backup batteries are low a double beep will be emitted from the IFC control module when it re...

Page 66: ...n third ignition attempt there will be a 60 second delay before the main burner lights If after this third attempt there is still no positive ignition the IFC control module will go into LOCK OUT and...

Page 67: ...TION THIS IS NORMAL AND DOES NOT AFFECT THE PERFORMANCE OR LONGEVITY OF THE FIREPLACE 1 This appliance is equipped with an ignition device which automatically lights the pilot DO NOT try to light the...

Page 68: ...power to the appliance 5 Press hand held remote ON button TO TURN GAS OFF TO APPLIANCE 1 Press hand held remote OFF button 2 Turn OFF all electric power to appliance if service is to be performed 3 Ma...

Page 69: ...CAN CAUSE DELAYED IGNITION 1 Loosen inlet IN pressure tap screw counter clockwise 2 Attach manometer using a 5 16 I D hose 3 Set IPI CPI switch to CPI setting 4 Light pilot Note manometer reading 5 Mo...

Page 70: ...pressure Consult with plumber or gas supplier No LP in tank Check LP propane tank Refill if necessary Wiring disconnection Use wiring schematic in this manual to determine that all wiring connections...

Page 71: ...proper vent cap installation Blockage or vent system leaks NO REACTION TO COMMAND Backup battery pack batteries or remote control batteries low Replace batteries No communication between remote contr...

Page 72: ...y of injector turn counter clockwise to remove from injector journal 3 Place hex key into end of injector included with kit install into injector journal turning clockwise to a recommended torque of 9...

Page 73: ...s Chart below states proper pressure readings Visually check pilot flame Flame should envelope top of flame sensor and extend onto burner far enough for proper ignition To Adjust Pilot Turn pilot adju...

Page 74: ...ENING CREATE DRAMATIC RESULTS ADJUST AT SLIGHT INCREMENTS UNTIL DESIRED LOOK IS ACHIEVED ALWAYS BURN FIREPLACE FOR AT LEAST 15 MINUTES AND ALLOW TIME TO COOL BEFORE MAKING ANY FURTHER ADJUSTMENTS FLAM...

Page 75: ...SAGEWAYS OF THE APPLIANCE BE KEPT CLEAN Annual examination of venting system by a qualified agency is required IF VENT AIR INTAKE SYSTEM IS DISASSEMBLED FOR ANY REASON RE INSTALL PER INSTRUCTIONS PROV...

Page 76: ...availability and pricing 55345 IPI REPLACEMENT PARTS LIST COMBUSTIBLE MATERIAL BACKER BOARD MTK FPS FirePro Standoff 55345 IPI CONTROL BOARD AND PARTS MTK 150 Control Board Nat Gas 700 504 1 Valve St...

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