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a.  Verify that the circulation fan is in good working condition.  Plug the heater

in.  Without lighting a fire, start the heater.  You should feel a significant
amount of air coming from the heat exchanger.  If no air is felt, check for
power at the circulation fan and replace the circulation fan as necessary.
Remember to unplug the heater before attempting any service.

b.  Verify that the circulation fan thermal disk is working properly.
c.  Reset the Manual Reset Thermal Disk.  Open the right side panel.

Mounted on the back of the body of the stove you will see 2 thermal
disks.  One of these will have a red - reset button.  Press the button to
reset the thermal disk.  When properly reset, the button should be loose.

d.  If your Manual Reset Thermal Disk is continuously tripping, contact

your local KOZI dealer.

2.4  Ignition Failure

a.  Verify that your heater is equipped with an electric start. - Contact your

seller.

b.  Verify for power at the igniter and replace the igniter as necessary.
c.  Verify that the burn pot is clean.  See “Maintenance” section for more

information on cleaning your heater.

d.  If none of the above resolve your problem, contact your local 

KOZI

dealer.

2.5  Overheating

This problem occurs when the circulation fan setting is too low for the amount of heat
generated.
a.  Verify that the circulation fan is working properly.  With the heater plugged in, start
the heater.  Press the fan button.  You should feel air coming from the heat exchanger.  If
not,  check for power at the fan speed control and replace as necessary.
b.  If the heat is not needed, reduce the feed and damper accordingly.  Continue to reduce
the feed until the circulation fan does not run on high.
c.  If none of the above resolve your problem, contact your local 

KOZI

 dealer.

2.6  Lack of Air.

The most common cause of flame problems are improperly sealed door and ashtrays,
dirty heaters, poor fuel, improper installation and improper damper adjustment.
a.  Verify that all doors, ashtrays and ashgates are properly closed and sealed.  Replace
gaskets as necessary.
b.  Clean your heater thoroughly.  Refer to the “Before each heating season:” portion of
the “Maintenance” section for detailed cleaning instructions.
c.  Adjust your heater properly.  Refer to the “Adjusting your Heater” section for your
control.
d.  Try using various brands of fuel.  Although most manufacturers claim to produce
“premium” grade wood pellets, contaminants and moisture will affect fuel quality.
e.  If your heater is less than one year old, your venting and/or air intake may be too
restrictive.  Contact your local 

KOZI

 dealer for venting recommendations.

f.  If your flames are dark orange,  lazy, have black tips, or if the fuel piles up in the burn
pot, increase the amount of air by pulling the damper rod out slightly.
g.  If none of the above resolve your problem, contact your local 

KOZI 

dealer.

Summary of Contents for MX2

Page 1: ...Page 1 N tured By ustries Ltd verley Street g Manitoba R3T 0P5 Lithoid in Canada Rev Apr 2008 ARTS ...

Page 2: ...EFTBLANK ...

Page 3: ...Page 3 s se td at 07 ...

Page 4: ... 5 7 7 7 9 10 10 10 10 11 11 12 12 13 14 15 15 16 16 16 16 17 17 18 18 18 18 18 19 19 19 20 20 20 21 21 21 22 22 23 28 28 29 29 29 29 30 30 30 31 32 32 33 34 36 37 ...

Page 5: ...on Read all ture reference ause a ge bodily n section ater s ood ned before uirements intenance ation g codes nding a o catch any rs See aust nt pipe crease the any bends mation ting ting on a high ash n The eason A ...

Page 6: ... e the fuel e space needed sitive pressure venting system de the house sealer RTV is mandatory e heater to the with a o AK100 Use A C22 1 code s heater meets the USA and e the door and peration cally to make rovided by the ct your local u are uncertain nstallers We ...

Page 7: ...Page 7 lease note that turer supplier has or C BACKWALL ...

Page 8: ...tallation Configura ent space be heater to service be made to pull evia 5 mm 5 mm 5 mm 220 mm 60 mm 60 mm 65 mm 130 mm 370 mm A A arked ...

Page 9: ...Page 9 ced 0 mm in uilding or eater A r heater ion on the manual ...

Page 10: ...ade to use only the emium grade 1 4 inch owing should assist be screened before ger fuel may cause binders ash moisture fuels require more st be cleaned on a tion for further tance at least 36 thin the installation or starting of the d above nsurance uel wet r sawdust an 1 helps glue the ther reater than 1 f wood ...

Page 11: ...6 m equirements hese are possible ed in any through the wall tallation hrough the wall n COMBUSTION AIR INTAKE OR CHECK VALVE THIMBLE END CAP 12 305mm minimum COMBUSTION AIR INTAKE OR CHECK VALVE THIMBLE TEE WITH CLEANOUT 3 76 mm CLEARANCE WALL SUPPORT BRACKET PELLET VENT ...

Page 12: ...ze ULC UL tance for movement ng 3 inch venting is with several elbows air flow and may nstallations will reduce VALENT VENT t pipe should be used of horizontal venting t of vertical venting COMBUSTION AIR INTAKE OR CHECK VALVE IN CAP SEALED COVER PLATE TEE WITH CLEANOUT E PIPE SUPPORT Installations ermitted ...

Page 13: ...urn problems ROMISES ENTING SERVING pressure Care nt any leakage of g has not been luminum tape is uring all vent pipe ncealed spaces ombustible Fuel Burning g information vertical oke in the circum sed ther space n air ...

Page 14: ...vent cap re exposed to n horizontal They are as follows bustion Where nimum 3 hly recom he total as close to the ior of the um 2 inch 00 Air Intake he length of lastic pipes are sure proper perfor afts outside combus ce ace i e outside air from a or any other ...

Page 15: ...on through rise a 3 1 m vertical rise ded allation through OMBUSTION AIR NTAKE OMBUSTION AIR NTAKE BRACKET SUPPORT BRACKET SUPPORT TEE WITH CLEANOUT TEE WITH CLEANOUT END CAP END CAP THIMBLE VERTICAL RISER MINIMUM 3 915 mm COMBUSTION AIR INTAKE TEE WITH CLEANOUT END CAP THIMBLE NIMUM 13 5 mm ...

Page 16: ...fatal kage of carbon ntact your local place parts with facturer ments outside This heater mbustible metal pipe t AK100 Air Intake mitted Please read ation of a conventional guration section for nation and other al venting be used as moke spillage into the obile home bolts not the mobile derneath the f the heater ...

Page 17: ...Page 17 ile home ome ILE HOME yourself with its ulation These 3 system uses an m provides the air pes The heat exchanger main systems are control system WALL AND NED ...

Page 18: ...n electric igniter The r without the use of ight for you trol the operation of ontrol before using IGH LOW and itable for use in your ption sed on wall thermostat other switching device ting to factory LOW setting ote control wall switch or e ON OFF button located on matically light if equiped with mode description ...

Page 19: ... eater will sen with section ith a wall antial fuel ntrolled UAL mostat stove will go his time the feed ove is warm hange the heat ed in the bar ECT button will on is pressed Once the heat pressed again the n can be set armed up as used last and l result in this he auger system s light should tem continuously ...

Page 20: ... the circulation grammed on the N button brings the ELECT setting will sired HEAT SELECT heat level only With increase the feed rate he 1 and 5 lights ate to decrease slightly 4 lights will be on ormal low setting At g device a millivolt wall ing device can be used inals as shown in MX Control Board ...

Page 21: ...uce you will increase should not need exhaust fan speed ypical damper in position ur heater for the GH LOW evice in lieu of ight it for the mpty It UGER n ld light p into the ction he heater steps 2 3 utes R SHUTS ot appear g your properly and doors to ...

Page 22: ... USE SKIN TO mode switch the he feed system to stop ut within 5 minutes eater is cold approxi he heater as this will are not properly ant that you use good ve ash and will plug formation on fuel T SELECT button ish with black tips Repeat the procedure if too high for the on air by pulling the ce If the size of the ...

Page 23: ...et ccurs during start combustion t heater The the performance mponent failure edule URE AND NTENANCE aced on the the heater venting d If there o prevent system on a se contact on how to chimney s Ashes passages he 2 bolts ounting s and h remove ustion st passage ket is still e back heat e back heat ...

Page 24: ...moval of the he fan blades will help l to access the move the 6 ee Figure 20 d housing eplace it as re in good oor to seal e right hand moving the 2 the screws bertson square crews You will fan There are ...

Page 25: ...Page 25 d one near ugs in one to and ing irculation fan ated in the This will oved ash es ...

Page 26: ...ignificant er m the heater gure 24 and to remove move Make d that all the re hazard mber o remove the as shown in m Pull the ash ith a tight An alternate o purchase a or the removal velessash com to et stove ...

Page 27: ...Page 27 th a tight noncom materials soil or ed t place any wdust he occurring clean the o see the e heater is or shut the heater ith any ed glass perate the you use the pellet empty the of the debris ...

Page 28: ...h e exhaust fan pper with fuel e exhaust fan thermal hopper and clean out e auger motor the manual reset thermal e the manual reset l disk e exhaust fan thermal sufficient time for the o cool down e MX Control Board el to the hopper burn pot e fuse gniter back into place e igniter e MX Control Board burn pot e fuel supplier air damper air damper e fuel supplier heat exchanger air damper e fuel sup...

Page 29: ...ur Heater ome Open one motor back relatively gn objects hout on the he auger unplug the he hopper e auger portion of KOZI sages in n on place as an ut lighting d come to or is slow aust fan as ny service ight ld click OZI the problem is running and ...

Page 30: ...tact Contact your cessary n for more cal KOZI the amount of heat ter plugged in start e heat exchanger If ary y Continue to reduce OZI dealer door and ashtrays r adjustment nd sealed Replace season portion of er section for your claim to produce ect fuel quality ntake may be too dations el piles up in the burn ly OZI dealer ...

Page 31: ...Page 31 maker or your t resolve your ...

Page 32: ...WHITE MOLEX CONNECTOR ONG ONG PINK GREY GREY BRN BLUE YELL BRN WHT BLK RED 120 VAC EXHAUST FAN 120 VAC AUGER MOTOR 120 VAC ...

Page 33: ...Page 33 6 ...

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Page 35: ...Page 35 16 19 24 ...

Page 36: ...01 MTR12001 FAN12003 CBDKZ001 GKT00304 GKT9900 GKT00202 GKT00308 GKT00208 GKT00209 BCKSL100 HTSLL100 HTSHR100 TPHSLCIS BPOT1005 GLS0CISA TUBSPS01 EC2 HA 120 CASTTOPC CASTTCMP CASTLHSC CASTRHSC CASTFRNT CASTLHSD CASTRHSD CASTHRTH CASTLEGS OZI dealer ...

Page 37: ...Page 37 icated parts and a vered under Burn Pot Paint Igniter and Glass hip as long as the ranty is null and ether to repair or nd from the ...

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