KOZI
D
IRECT
V
ENT
G
AS
I
NSERT
5. Remove the burner assembly by first lifting the front of the burner up, and then pull
the entire burner forward. Place the burner beside the appliance for easy access.
6. From inside the burn chamber, locate the pilot assembly depicted in the diagram on
the following page. Using a wrench, unscrew the Pilot Hood from the Pilot
Assembly. Carefully remove the Pilot Hood to allow the removal of the Pilot Orifice.
Remove the orifice and replace it with the new orifice supplied in the conversion kit.
Replace Pilot Hood and tighten securely.
7. Locate the main burner orifice, and loosen the orifice from the gas supply line using
the appropriate wrenches. Once loose, remove the orifice mounting bracket screws
to enable you to remove the mounting bracket entirely. With the bracket removed,
unscrew the burner orifice completely. Replace with the new orifice supplied, after
placing sealant on the orifice threads. Tighten finger tight. Replace the orifice
mounting bracket and tighten the screws securely. Tighten the new orifice
completely.
Figure: 7 - Schematic illustration of the Pilot Assembly and components.
8. Adjust the primary air setting on the burner assembly by loosening and turning the
set collar on the burner venturi tube. This should be set to
approximately ¼”
opening for Natural Gas, and ½” opening for Liquid Propane
. Tighten the set
screw before replacing the burner assembly back into the unit. Remove the access
panel from the burner prior to replacing the unit, as this allows for proper alignment
of the burner to the orifice. Locate the burner in its proper location in the unit.
Replace the logs, glass door and side door panels.
9. Reconnect and turn the gas supply ON, testing for gas leaks at each new component
location. Seal any and all leaks detected. Plug the electrical cord into the wall outlet.
10. Fill out the conversion decal supplied with the kit and place it on the inside of the side
door panel in plain sight, where convenient. Ensure that all applicable information is
listed. Check the new regulator for proper operation on both the HI and LO settings.
IF THERE ARE ANY PROBLEMS ENCOUNTERED DURING THE CONVERSION,
PLEASE CONTACT A
KOZI
DEALER IMMEDIATELY.
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