Operating manual
Distributor for
:
Profibus fieldbus
INVEOR
Page 1: ...Operating manual Distributor for Profibus fieldbus INVEOR...
Page 2: ...se feel free to call us Tel 49 0 6181 9704 0 You can find the latest information about us and our products at www epa de Sales department EPA GmbH Fliederstra e 8 D 63486 Bruchk bel Deutschland German...
Page 3: ...uled out The compilation is made without any guarantee General note on gender equality KOSTAL is aware of how language impacts on gender equality and always makes an effort to reflect this in document...
Page 4: ...OFIBUS current 12 2 3 2 Type code for PROFIBUS in the future 13 2 3 3 Features code 13 2 4 Hardware components 14 2 4 1 Interfaces on the drive controller 15 2 4 2 Pin assignment for interfaces 18 2 4...
Page 5: ...008 2016 12 V1 8 EN 4 3 Non cyclic data access parameters 36 4 3 1 Non cyclic data 37 4 3 2 Direct access 37 4 3 3 Indirect access 38 4 3 4 Parameter 39 5 Error detection and troubleshooting 48 5 1 Er...
Page 6: ...drive controller and bus system through carefully They contain important information for operating the INVEOR with fieldbus We assume no liability for any damage resulting from non observance of this...
Page 7: ...he following elements DANGER Risk of death due to electrical shock Death or serious injury De energise drive controller and secure it against being restarted Fig 1 Structure of warnings 1 Warning symb...
Page 8: ...hich if not avoided may result in minor or slight injury or property damage 1 2 4 Information notes Information notes contain important instructions for the installation and problem free operation of...
Page 9: ...of a handling instruction List Fig 3 Symbols and icons used Abbreviations used Abbreviation Explanation Tab Table Fig Figure It Item Ch Chapter 1 4 Qualified staff You will find the Qualified staff c...
Page 10: ...ervice hotline Tel 49 2331 8040 848 Monday to Friday 7 am to 5 pm UTC GMT 1 Fax 49 2331 8040 602 E mail INVEOR service kostal com Website address Customers can find technical and general information o...
Page 11: ...function description 2 1 PROFIBUS With the help of the PROFIBUS devices from various providers can communicate without special adaptation PROFIBUS differentiates between master and slave devices inde...
Page 12: ...length of a segment stands in a reversely proportional relationship to the data transfer rate see table IMPORTANT INFORMATION The INVEOR adapts automatically to the baud rate Data transfer rate kbit s...
Page 13: ...ard black with inscription 0 standard cooling elements 0 standard with potentiometer 00 standard screw connections 2 Installation location size M motor integrated size A B C D 7 Firmware version S00 s...
Page 14: ...tor integrated size A D 7 Cover DK01 Standard 3 Input voltage IV01 400 V 8 Housing GH10 Standard cooling elements painted black 4 Recommended motor rating PW02 0 37 kW PW03 0 55 kW PW04 0 75 kW PW05 1...
Page 15: ...72387 PROFIBUS cable open M12 plug open 5 pin 2 m PB WASSW2 012 m S1800 Order no 10272786 PROFIBUS cable open M12 plug open 5 pin 10 m PB WASSW2 012 m S1800 Order no 10272789 PROFIBUS cable open M12 s...
Page 16: ...onnections can be found on the INVEOR with PROFIBUS interface card Size A Fig 5 Size A PROFIBUS connections Size A PROFIBUS connections 1 Blind plug 2 Control line 3 PROFIBUS 4 MMI 5 Potentiometer 6 G...
Page 17: ...BUS connections Sizes B C PROFIBUS connections 1 Blind plug STO install EMC screw connection supplied in the package 2 Control line 3 Blind plug 4 PROFIBUS 5 MMI 6 Potentiometer 7 Blind plug STO insta...
Page 18: ...D Fig 7 Size D PROFIBUS connections Size D PROFIBUS connections 1 Cable screw connection with blind plug 2 Control line 3 PROFIBUS 4 MMI 5 Potentiometer 6 Blind plug STO install EMC screw connection s...
Page 19: ...ing Fig 8 Round plug connector 5 pin M12 B coded for PROFIBUS fieldbus 2 4 3 Cable The following points should be observed when wiring Lay bus and power cables as far apart as possible min 30 cm If ca...
Page 20: ...or A terminating resistor must be installed at both ends of the PROFIBUS The terminating resistor must demonstrate the following features Plug 5 pin B code Terminating resistor 3 1 Configuration of th...
Page 21: ...ommunication card can be clearly recognised in a PROFIBUS system it must be assigned an address The assignment can take place By setting the address via the rotary switches Switch 1 and Switch 2 found...
Page 22: ...d start with the lowest addresses This means that a single master has the address 1 and additional masters then have the address 2 3 etc A maximum of 124 free slave stations thus remain in a PROFIBUS...
Page 23: ...thin the range from 2 to 125 Procedure 1 Switch the drive controller to voltage free 2 Unscrew the cover of the drive controller 3 Set the address with a screwdriver on both switches Switch 1 Switch 2...
Page 24: ...12 c 0 c 13 d 0 d 14 e 0 e 15 f 0 f 16 10 1 0 17 11 1 1 18 12 1 2 19 13 1 3 20 14 1 4 21 15 1 5 22 16 1 6 23 17 1 7 24 18 1 8 25 19 1 9 26 1a 1 a 27 1b 1 b 28 1c 1 c Address Settings DECIMAL HEX Swit...
Page 25: ...58 5 8 89 59 5 9 90 5a 5 a 91 5b 5 b 92 5c 5 c Address Settings DECIMAL HEX Switch 2 Switch 1 93 5d 5 d 94 5e 5 e 95 5f 5 f 96 60 6 0 97 61 6 1 98 62 6 2 99 63 6 3 100 64 6 4 101 65 6 5 102 66 6 6 103...
Page 26: ...file A device specific information file is required to use the INVEOR drive controller with PROFIBUS Download the PROFIBUS fieldbus for INVEOR ZIP file from the download area on our website under the...
Page 27: ...r to the drive controller is known as Process data In The cyclic data sent from the drive controller to the PROFIBUS master is known as Process data Out 4 1 Cyclic data access Process data Out 4 1 1 S...
Page 28: ...formation file GSD file may cause communication problems Frame No Address Data type Designation Unit Description 1 0x0000 WORD Status word cannot be parameterised 2 0x0004 REAL Actual frequency Hz can...
Page 29: ...tool parameter 6 087 Tab 2 Default structure for Process data Out WORD data type corresponds to UINT16 2 bytes DWORD data type corresponds to UINT32 4 bytes REAL data type corresponds to 4 bytes INFO...
Page 30: ...2 On 2 off STW bit 1 set logic can be inverted with parameter 6 066 0 Electr stop active OFF 2 5 1 No OFF 3 On 3 off STW bit 2 set logic can be inverted with parameter 6 066 0 Rapid stop active OFF 3...
Page 31: ...ice 1 Deviation from standard 2 As of software version 03 61 3 As of software version 03 74 4 1 3 Process data Out which can be parameterised The remaining 8 process variables can be selected using th...
Page 32: ...requency target value behind ramp 19 REAL F_target Hz Frequency target value of target value source 20 REAL PID actual value Actual value of PID process controller 21 REAL PID target value Target valu...
Page 33: ...2 Status of outputs Bit 0 Dig Out 1 Bit 1 Dig Out 2 Bit 2 Relay 1 Bit 3 Relay 2 Bit 4 Virt Out 1 42 DWORD Application error at present 1 Bit coded 44 DWORD Application error at present 1 Bit coded Ta...
Page 34: ...00 WORD Control word see 4 2 1 cannot be parameterised 2 0x0004 REAL Target value cannot be parameterised 3 0x0008 DWORD Digital relay outputs Control of outputs Bit 0 Dig Out 1 Parameter 4 150 25 Bit...
Page 35: ...wise the target value is rejected Bit Value Meaning Description 0 1 ON 1 Engagement condition 1 0 OFF 1 Shut down via ramp 1 1 ON 2 Engagement condition 2 0 Electr stop OFF 2 Switch off PWM free shutd...
Page 36: ...l from AG Management via interface control word valid 0 Control word is rejected 11 1 Device specific 0 12 1 Device specific 0 13 1 Device specific 0 14 1 Device specific 0 15 1 Device specific 0 Tab...
Page 37: ...25 1 REAL 03 02 Analogue Out 1 V Control of analogue output 2 DWORD 03 04 Customised input variable 1 1 Customised input variable soft PLC 32 bit 4 REAL 03 04 Customised input variable 2 PID actual v...
Page 38: ...used for direct access The number of the parameter to be read or written is composed of the slot number and the transmitted index of the non cyclical access Slot no 1 addresses the parameters 0 255 t...
Page 39: ...EOR by the PROFIBUS master via slot 0 index 0 In the example presented above the value 320 was written into the address directory In the second step the PROFIBUS master reading writing accesses throug...
Page 40: ...arameter Slot Index Parameter Number Accepted Name in German Minimum Maximum Unit 1 0 0 1 020 2 Always Minimum frequency 0 400 Hz 1 1 1 1 021 2 Always Maximum frequency 5 400 Hz 1 3 3 1 050 2 Always D...
Page 41: ...s Fixed frequency 4 400 400 Hz 1 13 13 2 055 2 Always Fixed frequency 5 400 400 Hz 1 14 14 2 056 2 Always Fixed frequency 6 400 400 Hz 1 15 15 2 057 2 Always Fixed frequency 7 400 400 Hz 1 139 139 2 1...
Page 42: ...3 072 2 Always PID dry Time 0 32767 s 1 169 169 3 073 2 Always PID target value min 0 100 1 170 170 3 074 2 Always PID target value max 0 100 1 25 25 4 020 2 Always AI1 input type 1 2 1 26 26 4 021 2...
Page 43: ...tion 0 40 1 43 43 4 101 2 Always AO1 standard Low 32767 32767 1 80 80 4 102 2 Always AO1 standard high 32767 32767 1 120 120 4 110 2 Always DI1 inverted 0 1 1 121 121 4 111 2 Always DI2 inverted 0 1 1...
Page 44: ...Always VO on 10000 10000 1 162 162 4 232 2 Always VO off 10000 10000 1 163 163 4 233 2 Always VO on delay 0 32767 s 1 164 164 4 234 2 Always VO off delay 0 32767 s 1 124 124 5 010 2 Always External fa...
Page 45: ...2 Always Techn param 11 32768 32767 1 145 145 5 111 2 Always Techn param 12 32768 32767 1 146 146 5 112 2 Always Techn param 13 32768 32767 1 147 147 5 113 2 Always Techn param 14 32768 32767 1 148 14...
Page 46: ...6 6 084 2 Always Process data Out 7 0 49 1 117 117 6 085 2 Always Process data Out 8 0 49 1 118 118 6 086 2 Always Process data Out 9 0 49 1 119 119 6 087 2 Always Process data Out 10 0 49 1 134 134 6...
Page 47: ...y Stator induc 0 1 H 2 129 385 33 201 1 Ready Nominal flux 0 10000 mVs 2 111 367 34 010 1 Ready Control method 100 299 2 85 341 34 011 1 Ready Type of encoder 0 2 1 2 86 342 34 012 1 Ready Encoder lin...
Page 48: ...d Name in German Minimum Maximum Unit 2 136 392 34 226 2 Always PMSM start up current 5 1000 2 143 399 34 227 1 Ready PMSM init time 0 100 s 2 140 396 34 228 1 Ready PMSM start up procedure 0 1 2 141...
Page 49: ...or number Description 0 1 Undervoltage 24 V application 1 2 Overvoltage 24 V application 5 6 Customer PLC version error 7 8 Communication application power 9 10 Parameter distributor 10 11 Power time...
Page 50: ...Overvoltage of intermediate circuit 2 34 Undervoltage of intermediate circuit 3 35 Excess motor temperature 4 36 Power failure 6 38 Excess IGBT module temperature 7 39 Overcurrent 8 40 Excess frequen...
Page 51: ...www kostal industrie elektrik com 12 2016 BA FBPB EN KOSTAL Industrie Elektrik GmbH Lange Eck 11 58099 Hagen Germany Service Hotline 49 2331 8040 848 Phone 49 2331 8040 800 Fax 49 2331 8040 602...
