Kospel EKCO.L1 p Service Manual Download Page 7

7

4.  Failures

Symptoms

Reason

Operation

Front panel indicators are off.

Power supply failure. 

Check the mains and the main fuses.

Check the WT-3 temperature cut-off.

Check the F2 fuse on ZIO-21 board.

Replace the control panel.

K indicator is blinking. 

Asymetric mains supply

(only three phase boilers).

Check mains and the main fuses.

Check the WT-3 temperature cut out.

No transmission to ZIO board

Check the connection between power module and 

the ZIO 21 board. 

Replace power board. 

Replace ZIO-21 board. 

B indicator is blinking.

The flow value is „0” or is to low.

(below value of 5 l/min)

Heating is blocked.

Check the F1 pump fuse on ZIO21 board.

Air lock in the heating system, solve the problem.

Deaerate the pump and the heating system.

Circulating pump is blocked.

Circulating pump is blocked. Make a manual pump 

run. Use the screw to rotate the rotor.

Replace pump.

Flow sensor failure.

Replace flow sensor.

Room thermostat heating start heating 

and the C indicator on the 

control panel is not off.

The room thermostat wiring connection 

failure. 

Check the room thermostat wiring connection.

Room thermostat failure.

Replace room thermostat. 

ZIO 21 failure.

Replace ZIO 21 board.

The supply temperature is too low.

The heating box failure.

Change the heating box.

The A indicator is on

The boiler is heating only central heating

The three-way valve failure

Check the servo. Replace the servo of valve

ZIO 21 failure

Replace ZIO 21 board

Mains problem

Check the F1 fuse. Check the mains.

DHW temperature is too low.

The boiler is heating only the heating 

system.

The A indicator is off

The DHWT thermostat or DHWT electronic

Sensor (DS 1820) failure

Replace DHWT thermostat or  electronic sensor 

(DS 1820)

ZIO 21 failure

Replace ZIO 21 board

Too low DHWT temperature settings

Set the higher temperature on the DHWT 

thermostat or rise the DHWT temperature on the 

control panel (for the electronic sensor DS 1820)

The supply temperature is too low

Heating box failure

Check or replace heating box.

 The NA connector is opened by the 

superior device.  

The C indicator does not blink

RP connector opened

Check the room thermostat

Control panel failure PSK.P4

Replace front panel

Control panel indicators are blinking or 

temperature indicator is blinking or the return or 

supply temperature indicator is showing 99

O

C.

Return or supply temperature sensor.

Use the right arrow to view the return inlet and 

flow outlet temperature. If the „E” symbol or 99 is

displayed replace the required sensor.

(Nominal resistance of the temperature sensor 

10kΩ at 25

O

C).

Control panel failure

Replace the front panel PSK.P4

Table 2.  EKCO.L1/EKCO36.L1 (PSK.P4)

Summary of Contents for EKCO.L1 p

Page 1: ...1 KOSPEL S A KOSZALIN ul Olchowa 1 SERVICE MANUAL EKCO L1 z EKCO L1N z EKCO L1 p EKCO L1N p EKCO36 L1 EKCO36 L1N 01 16 06 2010...

Page 2: ...0 Pic 6 Power board 10 8 DHWT connection chart 11 Pic 7 Example of three way valve connection 11 9 Cascade unit for a heating system with two or more heating boilers 12 Pic 8 Cascade heating system fo...

Page 3: ...3 1 Front view Pic 1a EKCO L1 z EKCO L1 p EKCO36 L1 Pic 1b EKCO L1N z EKCO L1N p EKCO36 L1N...

Page 4: ...o the next parameter Parameter Display Description Circulating pump mode PA Automatic mode Pr Continuous working mode Power board G1 G6 Number of supplying heating elements Temperature ranges Po Floor...

Page 5: ...odule socket IN OUT A heat exchanger indicator B pump and ow indicator C heating on and room thermostat indicator D inlet temperature indicator E outlet temperature indicator F medium temperature sett...

Page 6: ...emperature sensor DS 1820 WZ DHWT thermostat RP jumper or room thermostat NA jumper or superior device ZAS three way valve ZM power module ribbon cable I2C PSK P4 cable ribbon cable 5 pin X NA PSK P4...

Page 7: ...ting box failure Change the heating box The A indicator is on The boiler is heating only central heating The three way valve failure Check the servo Replace the servo of valve ZIO 21 failure Replace Z...

Page 8: ...able page 18 41 00272 16 Table page 18 45 00115 42 00373 41 00272 41 00272 3 00863 45 00115 23 00144 21 Table page 18 25 00035 27 Table page 18 44 00647 42 00373 29 00492 42 00373 17 Table page 10 42...

Page 9: ...iler EKCO L1Nz EKCO L1Np EKCO36 L1N 28 00853 22 Table page 18 21 Table page 18 12 00784 10 01252 41 00272 41 00272 42 00373 42 00373 42 00373 9 01251 Note Only parts that di ers from EKCO L1 are shown...

Page 10: ...01160 ver 30 6 33 16 35 08 11 40 12 06 EKCO36 L1 36 00903 ver 36 6 28 16 32 84 12 18 14 20 EKCO L1F 4 01027 ver 12 6 68 08 75 24 2 90 3 30 220V EKCO L1F 6 01029 ver 18 6 44 50 49 18 4 40 5 00 EKCO L1...

Page 11: ...oltage connecton to black wire will open A B to B way The A B A and B indicates appropriate ends of the valve Pic 7 An example of three way valve and temperature sensor connections to ZIO 21 board If...

Page 12: ...Pictures below show some examples of cascade systems connections 9 Cascade unit for a heating system with two or more heating boilers Pic 8 Direct supply boilers heating system and the DHW tank The wi...

Page 13: ...f all the slave boilers PSK P4 The master control panel controls all the slave boilers panels therefore temperature settings cannot be changed individually on PSK P4 panel Each of the slave boilers ca...

Page 14: ...kW 30kW 36kW E1 heating box M1 Circulating pump F1 WT 3 safety cut off A1 Front panel BV ow sensor A2 Power board T1 inlet temperature sensor K Capillary WT 3 T2 inlet temperature sensor A3 ZIO 21 boa...

Page 15: ...box M1 Circulating pump F1 WT 3 safety cut off A1 Front panel BV ow sensor A2 Power board T1 inlet temperature sensor K Capillary WT 3 T2 inlet temperature sensor A3 ZIO 21 board superordi nated signa...

Page 16: ...heating box M1 Circulating pump F1 WT 3 safety cut off A1 Front panel BV ow sensor A2 Power board T1 inlet temperature sensor K Capillary WT 3 T2 inlet temperature sensor A3 ZIO 21 board superordi na...

Page 17: ...Or jumper Or jumper yelow N blue LA brown LB black blue blue red red G6 G4 G2 G5 G3 U V W ZM 43 NA Tin Tout Q I2C PSK P4 Three way valve servo Heating box A B A B Thermostat or NO NO NC B A Parallel...

Page 18: ...nection pipe 1 1 01158 EKCO36 L1 09 00 00a Power board connection pipe 1 1 17 00904 EKCO36 L 10 00 00a Power board EKCO L1 type 36kW 1 1 01011 EKCO L 10 00 00a I Power board EKCO L1 type I 12 24 1 1 0...

Page 19: ...Pump UPSO 15 70 130 9H 1 1 28 00853 Expansion vessel CP387 G1 2 6L 1 1 29 00492 EPCO M 04 00 00 Pump connection pipe 1 1 1 1 30 35 36 37 38 39 40 00253 Gasket 1 5x14 8x8 1 1 1 1 41 00272 Gasket 1 5x1...

Page 20: ...ent A 17 4 26 0 34 8 25 37 5 50 60 Fuse rated current A 20 32 40 32 50 63 80 Min connecting wires section mm2 3 x 2 5 3 x 4 3 x 6 3 x 2 5 3 x 6 3 x 10 Max connecting wires section mm2 3 x 16 3 x 25 Bo...

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