Koso D52B Installation, Maintenance & Operating Instructions Download Page 3

 

I

MO-D52/R52   

 

 

 

3

 

9/21 Rev. 0

 

 

Description

 

Direct Acting Actuator 

Model  D52 actuators  are  linear-motion spring-return  pneumatic  diaphragm  actuators,  primarily intended for 

use with rising stem type valves. In the “normal” position (no air pressure on the diaphragm), the direct 

actuator holds the stem in its retracted position by means of a mechanical spring.  Increasing air pressure 

in the upper diaphragm chamber thrusts the actuator stem downward and compresses the spring.

 

Mounted on pull-stem-to-open valve body assemblies, the direct actuator closes the valve when increasing 

air  pressure is applied to the upper diaphragm chamber. Mounted on push-stem-to-open valve body 

assemblies, the direct actuator opens the valve when increasing air pressure is applied to the upper 

diaphragm chamber. An  external  spring  adjustment  permits  the spring compression to be changed within 

predetermined  limits.  These  actuators  are  manufactured  for and applied to meet the requirements of the 

valve and the service conditions as specified in the sales order and are ordinarily shipped mounted on the 

valve body  subassembly and with all accessory equipment mounted, piped, and adjusted.

 

Reverse Acting Actuator 

Model  R52  actuators  are  linear-motion spring-return  pneumatic  diaphragm  actuators,  primarily intended for 

use with rising stem type valves. In the “normal”  position  (no  air  pressure  on  the  diaphragm),  the  reverse 

actuator  holds  the  stem  in  its  extended position by means of a mechanical spring. Increasing air  pressure 

in  the  lower  diaphragm  chamber  thrusts the actuator stem upward and compresses the spring.

 

Mounted on pull-stem-to-open valve body assemblies, the reverse actuator opens the valve when increasing 

air  pressure  is  applied  to  the  lower  diaphragm  chamber.  Mounted  on  push-stem-to-open  valve  body 

assemblies,  the  reverse  actuator  closes  the  valve  when  increasing  air  pressure  is  applied  to  the  lower 

diaphragm  chamber.  An  external  spring  adjustment  permits  the  spring  compression  to  be  changed  within 

predetermined  limits.  These  actuators  are  manufactured  for  and  applied  to  meet  the  requirements  of  the 

valve  and  the  service  conditions  as  specified  in  the sales order and are ordinarily shipped mounted on the 

valve body subassembly and with all accessory equipment mounted, piped, and adjusted.

 

 

Receiving and transportation 

 

This  actuator  is  heavy  and  therefore  needs  to  be  handled  carefully  and  properly,  following  the 

instructions given below. Failure to observe these instructions may cause  serious injuries. 

 

For hoisting  up and down the  package containing  this actuator, use a suitable  hoisting  machine 

conforming to the Occupational Health and Safety Law. Do not  allow  any  person  to  be  beneath 

the  package  being  hoisted  up,  nor  operate  the  hoisting machine beneath the package being 

hoisted up. 

 

 

Storage

 

(1)

 

It is recommended that  the actuator is stored in  an as-received packed state before 

installation. 

(2)

 

Do not store it in a place: 

a. 

Exposed to rainwater. 

b. 

Where ambient temperature is higher than 140°F (60°C) 

c. 

In a dusty environment 

d. 

In a humid atmosphere 

(3)

 

Even when the received actuator has been unpacked for acceptance inspection, it is 

recommended that the actuator is repacked as received and stored. 

(4)

 

Do not remove the plugs or covers of the wiring port until wiring work is started. 

(5)

 

To store the actuator after use, treat it as follows. 

a. 

Apply rust preventive treatment to the parts that are liable to rust. 

b. 

Insert plugs or other waterproof treatment to the air-pipe connecting ports and the wiring ports. 

 

Summary of Contents for D52B

Page 1: ...when working with the media involved 4 Depressurize the line and valves as follows a Open the valve and drain the line b Close and open the valve to relieve any residual pressure that may be in the va...

Page 2: ...10 Actuator without manual operation unit 10 Manual override 11 Principle of Operation 12 Direct operation 12 Reverse operation 12 Daily Inspection and Periodic Inspection 13 Daily inspection 13 Peri...

Page 3: ...tuator opens the valve when increasing air pressure is applied to the lower diaphragm chamber Mounted on push stem to open valve body assemblies the reverse actuator closes the valve when increasing a...

Page 4: ...rve these instructions may allow the hoisted control valve to drop and injure or may cause damage to the actuator After unpacking observe the following precaution to maintain performance of the actuat...

Page 5: ...completed and the piping or wiring work is started Be careful not to apply a strong impact to it by dropping or hitting while connecting to the process piping Otherwise it might cause failure or requi...

Page 6: ...or lifting equipment such as a chain block and hook Fig 3 Installation position As a rule the position of the installed control valve should be vertical as illustrated in Fig 3 If your control valve i...

Page 7: ...rument air supply piping and instrument wiring Do not use a seal tape for the instrument air supply piping port to an accessory because tape chips may clog in the piping causing malfunction of accesso...

Page 8: ...the instructions in the operation manual for each device for adjustment Use a dial gauge or a stroke detector equivalent to it to detect a stroke for adjustment of the positioner 2 Adjustment of actu...

Page 9: ...in the previous section 1 for adjustment and checking Operation Manual operation This unit is an optional accessory used to open close the valve unit when the air pressure for operation is not availab...

Page 10: ...nd the other is the reverse action it opens when the air pressure to the diaphragm chamber is increased Fig 8 D52B and D52C Structure of direct action type and part names Fig 9 R52B and R52C Structure...

Page 11: ...rect action type Fig 11 Reverse action type No Name No Name No Name 201 MO cover 209 Thrust ring 221 Conical washer for hex socket head 202 Worm and handle shaft 210 Guide shaft 222 U nut with cap 203...

Page 12: ...diaphragm plate and the actuator rod move upward by means of the reaction force of the spring and the stem also moves toward the valve open position Reverse operation In the reverse action RA type the...

Page 13: ...eaking from the instrument air pipe connecting port If a positioner is provided check that hunting is not occurring and the movement of the stem is smooth While making adjustment check that abnormal n...

Page 14: ...ies If no anomaly is found with it re adjust the booster relay and positioner or check the accessories and replace them Issue with the actuator Disassemble and repair the actuator The manual operation...

Page 15: ...31 which fastens the connector 112 shown in Fig 12 to remove the indicator 137 The state is to be as shown in Fig 13 Apply a rectangle tipped chisel to the concave section of the yoke nut17 and hit it...

Page 16: ...event from loosening For loosening the hex bolt tighten the double hex nut on the threaded portion of the actuator rod for mounting the connector and loosen the hex bolt while fixing that nut with a s...

Page 17: ...unit can be removed from the yoke 101 The parts within it can be checked in this state If no damage is found it is not required to disassemble it If any damage is found contact our service department...

Page 18: ...check that the plug contacts the valve seat surface When installed on a Hammel Dahl control valve the stem 5 will require a stem adapter as shown in Fig 12A Prior to installing the stem connector inst...

Page 19: ...ing it to an industrial waste treatment services authorized by the governor of prefectural governments or to a local municipal entity undertaking the disposal according to the Waste Disposal and Publi...

Reviews: