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Instruction manual 

20220109E

 19 

5

 

PARTS LIST 

5.1

 

Linear drive units and main parts 

Refer to Figure 8. 

Pos. Part 

no.  Description 

 

21113303  HLD350 MK2 Hydraulic linear drive complete, stroke 

200 mm 

 

21113311  HLD350 MK2S Hydraulic linear drive complete, stroke 

200 mm, split version 

 

21113360  HLD2000 MK2L Hydraulic linear drive complete, stroke 

340 mm 

 

21113386  HLD2000 MK2LS Hydraulic linear drive complete, 

stroke 340 mm, split version 

 

21113345  HLD2000 MK2D Hydraulic linear drive complete, stroke 

200 mm, dual cylinders 

 

21113402  HLD2000 MK2LD Hydraulic linear drive complete, 

stroke 340 mm, dual cylinders 

21112826  Tank assembly 12V (standard) 

Option: 24V (voltage to be specified) 

21112859  Pump assembly complete with motor (12V) 

 

 

Motor parts (LEMAC) 

 

44170199  RPU80 Lemac motor (HLD350/HLD350S) 

(Substitutes RPU80 Fracmo motor) 

 

44177525  RPU160 Lemac motor (HLD2000L/HLD2000LS) 

(Substitutes RPU100 Fracmo motor) 

 

44169845  Brush for RPU80/160 Lemac motor, C8386 9x6x18,2mm 

 

44170132  Brush cap for RPU80/160 Lemac motor 

 

44169993  RPU300 Lemac motor, 24V (HLD2000D/HLD2000LD) 

(Substitutes RPU300 Fracmo motor, 24V)

 

 

44170116  Brush for RPU300 Lemac motor, short type, 

12,7x7,94x12mm

 

 

44170108  Brush for RPU300 Lemac motor, long type, 

12,7x7,94x19mm

 

 

44170124  Brush cap for RPU300 Lemac motor

 

 

 

Parts for Fracmo motors: 

 

44163228  Brush cap RPU80/160 Fracmo – Type I 

 

44163236  Brush cap RPU80/160 Fracmo – Type II 

Summary of Contents for Simrad HLD2000 MK2L

Page 1: ...INSTRUCTION MANUAL Simrad HLD350 MK2 Simrad HLD2000 MK2L Hydraulic Linear Drive...

Page 2: ...injury to personnel The user must be familiar with the contents of the appropriate manuals before attempting to operate or work on the equipment Simrad AS disclaims any responsibility for damage or i...

Page 3: ...on material that is provided with your system includes a warranty card This must be filled out by the authorized dealer that performed the installation and mailed in to activate the warranty Instruksj...

Page 4: ...2 03 Th H E 16 02 05 16 02 05 Document history Rev First edition Rev A New edition including MK2 versions Rev B Added measurement on figure 1 Adjusted figure 5 Rev C New environmentally friendly synth...

Page 5: ...allation 11 3 2 Electrical connection 12 AC10 AC20 Autopilot Computer J300X J3000X Junction Unit 12 J101A Junction Unit 12 4 CONSTRUCTION AND PRINCIPLE OF OPERATION 15 4 1 Tank 15 4 2 Reversible Hydra...

Page 6: ...LLASJON 13 3 1 Mekanisk installasjon 13 3 2 Elektrisk tilkobling 14 AC10 AC20 autopilotcomputer J300X J3000X koblingsenhet 14 J101A koblingsenhet 14 4 KONSTRUKSJON OG VIRKEM TE 17 4 1 Tank 17 4 2 Reve...

Page 7: ...has a slightly increased diameter and requires a modified piston assembly and piston sealing Otherwise the MK2 versions are identical to the previous HLD350 and HLD2000L The modified units have got a...

Page 8: ...er samme motor som HLD2000 MK2LD MK2 versjonen ble introdusert i april 1998 Sylinderen har en noe st rre diameter og krever et modifisert stempel og stempelforing Ellers er MK2 versjonene identiske me...

Page 9: ...Max speed HLD350 2000L 10 sec 17 sec full travel Adjustable in the autopilot electronics Stroke 200mm 340mm Overall length with piston in middle position 578mm 858mm Dimensions See fig 1 Hydraulic oi...

Page 10: ...split version is available with standard 200 mm or long stroke 340 mm and with hose lengths of 1 m 3 ft Figure 2 HLD Split version Shown with Fracmo type motor For oppn best mulig fleksibilitet ved in...

Page 11: ...double torque has been achieved The dual cylinder version is for 24V DC operation only Figure 3 HLD Dual cylinder Shown with Fracmo type motor Denne utgaven med doble sylindere er utviklet for ke dre...

Page 12: ...Steering gear interface Connects to quadrant or tiller 1 The autopilot computer junction unit steps down the motor voltage when operating from 24V or 32V mains 2 The specified computer junction unit...

Page 13: ...rent rudder angles are found in the diagram in fig 4 and 5 The HLD should be fitted with the enclosed safety connector between actuator and tiller to ensure quick disconnection in emergency situations...

Page 14: ...ing to the following diagram POWER PCB TB1 TB2 TB3 TB4 TB5 TB6 Drive Engage Sol Motor Sol Motor TB7 HYDRAULIC LINEAR DRIVE Single pole clutch bypass switch Figure 7 HLD connection to ACXX and J3XX J10...

Page 15: ...losed with the J101A J1000 INSTALLASJON Kontroller mot tabellen under seksjon 2 4 at riktig HLD model er valgt Er det tvil om hvorvidt HLD350 eller HLD2000L skal velges kan dette klargj res ut fra ber...

Page 16: ...ustere rorhastighet og dermed b tens styreegenskaper med autopilot etter at systemet er installert Ved bruk av HLD350 gjelder ikke HLD2000L b r trimme potensiometer RV1 i J45A J101A J1000settes til ca...

Page 17: ...selected the solenoid valve will be in closed position The solenoid valve opens immediately when the autopilot is switched off and handsteering is allowed Previous versions An early version of HLD350...

Page 18: ...motor is running the pressurised or delivery side will hold both check valves open using direct oil pressure upon the valve on the delivery side This oil pressure is also used to push a slide to open...

Page 19: ...rte imidlertid som kombinerte innsugings og tilbakeslagsventiler kontrollert av det interne trykket og retningen av oljestr mmen Effekten av dette var en jevnere sperrefunksjon sammenlignet med enhete...

Page 20: ...r av tannhjulspumpen kan suge fra tank via innsugningsventiler Hydraulisk rorsylinder Rorsylinderen best r av sylinderr r stempelstang med stempel endestykke og fot Stempelstangen er gjennomg ende Ste...

Page 21: ...ual cylinders 1 21112826 Tank assembly 12V standard Option 24V voltage to be specified 2 21112859 Pump assembly complete with motor 12V Motor parts LEMAC 44170199 RPU80 Lemac motor HLD350 HLD350S Subs...

Page 22: ...der ass y 21113279 HLD2000 MK2L Hydraulic cylinder ass y 4 21109228 Emergency release pin complete 5 2 Tank assembly Figure 9 HLD Tank assembly N3 111282C Pos Qty Part no Description 1 1 21112891 Tank...

Page 23: ...5 1 44157865 O ring 14 00x2 00 16 1 44157873 O ring 16 36x2 21 5 3 Pump assembly Figure 10 Pump assembly Pos Qty Part no Description 1 4 44149912 Screw sock Head M5x60 2 4 44152775 Screw sock Head M6x...

Page 24: ...er 10 2x14x1 17 2 21100193 Spring 18 2 44149656 Steel ball 8 19 1 44149722 Oil seal 8x22x7 20 1 21100185 Support ring 21 2 44154888 O ring 18 77x1 78 5 4 Cylinder assembly Figure 11 Cylinder assembly...

Page 25: ...0 2 44156586 Cleaner 16x24x7 4 11 1 44140076 Nut M12 12 1 21113295 Ball joint 12xM12 13 2 44150035 Set screw M6x6 14 2 44150043 Nut M6 15 1 21112784 End piece 16 4 44150050 Washer M6 17 4 44150068 Nut...

Page 26: ...rudder force M rudder torque kpm R rudder tiller m Use the table on page 10 to find the appropriate drive unit If the boat is going on cruises for several days it is recommended to select a unit where...

Page 27: ...sured to 6 5kp and the radius to 0 3m Number of turns from hard over to hard over is 3 and the total rudder angle is 90 degrees Put into the formula Mr 6 5kp x 0 30m 1 95kpm Turn over ratio i 45 2 3 3...

Page 28: ...t M rormoment kpm R rorkult m Bruk tabellen p side 10 for finne den aktuelle drivenheten Det anbefales at Fr ikke overstiger 70 av den oppgitte skyvkraft dersom b ten skal seile kontinuerlig i flere d...

Page 29: ...og radien til 0 3m Antall t rn fra borde til borde er 3 og rorvinkelen er totalt 90 grader Sett inn i formelen Mr 6 5kp x 0 30m 1 95kpm Omsetningsforholdet er i 45 2 3 360 x x 12 Rormoment M 1 95kpm...

Page 30: ...ww promar com tr AFRICA MOROCCO Soremar 17 Rue le Catelet BD Emile Zola 21900 Casablanca Tel 212 22 40 50 50 Fax 212 22 24 82 36 NORTH WEST AFRICA Simrad NW Africa 1 Place Al Istiqlal Angle Ave Des FA...

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