Komatsu XT430-3 Operation & Maintenance Manual Download Page 29 | Manualshive

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SAFETY

XT430-3,XT430L-3, XT445L-3, XT460L-3

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9.

DANGER - (09133-23000)

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Keep off swing area

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Summary of Contents for XT430-3

Page 1: ...written authorization from Komatsu America Corp It is our policy to improve our products whenever it is possible and practical to do so We reserve the right to make changes or improvements at any time without incurring any obligation to install such changes on products sold previously Due to this continuous program of research and development revisions may be made to this publication It is recomme...

Page 2: ...Find manuals at https best manuals com ...

Page 3: ...0 1 INTRODUCTION 0 XT430 3 XT430L 3 XT445L 3 XT460L 3 Find manuals at https best manuals com ...

Page 4: ... beginning operation or maintenance operators and maintenance personnel must always observe the following points Read this manual thoroughly and understand its contents fully Read the safety messages and safety labels in this manual carefully so they are completely under stood Keep this Operation and Maintenance Manual in the document storage location given below so that all per sonnel involved in...

Page 5: ...ided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This precautions is given where the machine may be damaged or the service life may be reduced if the precaution is not followed Remark This word is used for information that is useful to kno...

Page 6: ...the type of hazardous condition is displayed inside a triangle and the method of avoiding the hazardous condition is shown inside a circle Komatsu cannot predict every circumstance that might involve a potential hazard in operation and maintenance Therefore the safety messages in this manual and on the machine may not include all possible safety precautions If any procedures or actions not specifi...

Page 7: ...ne Orientation The following graphics illustrate the machine orientations used throughout the manual All operating instructions are written from the operator s viewpoint seated in the cab facing forward with the track drive sprockets towards the rear of the machine Make sure that you know where the track drive sprockets are in relation to the direction you are facing If you have rotated the cab 18...

Page 8: ...INTRODUCTION 0 6 XT430 3 XT430L 3 XT445L 3 XT460L 3 Find manuals at https best manuals com ...

Page 9: ...rsely affect the performance and shorten the machine life Be sure to break in the machine for the initial 100 hours as indicated on the service meter Make sure that you fully understand the content of this manual and pay careful attention to the following points when breaking in the machine Run the engine at idle for 15 seconds after starting it During this time do not operate the control levers o...

Page 10: ...Komatsu distributor of the following items Product Identification Number Pin Machine Serial No Plate On the inside of the cab behind the operator s left shoulder on the bulkhead 233 Bar Saw Option Located on the bar saw Saw Head Identification Plate Located on the saw head ZA View ZA KPXT0134 MANUFACT YEAR Find manuals at https best manuals com ...

Page 11: ...e engine The engine serial number ESN and control part list CPL provides information for service and ordering parts The engine dataplate must not be changed unless approved by Cummins Inc EPA Regulations EPA Environmental Protection Agency U S A Located on front of engine The graphic at right is an example of the EPA decal ...

Page 12: ...TION 0 10 XT430 3 XT430L 3 XT445L 3 XT460L 3 Your Machine Serial Numbers and Distributor Machine serial No Engine serial No Product identification number PIN Distributor name Address Service Personnel Phone Fax ...

Page 13: ... 19 Observe General Safety Rules 1 19 Engine Ventilation 1 19 Fuel Oil and Hydraulic Fluid Fire Hazards 1 19 Jump Starting or Charging Batteries 1 20 Travel Controls May Produce Reversed Operations 1 20 Travel Precautions 1 20 Operate Carefully on Snow and Ice and in Very Cold Temperatures 1 21 Parking the Machine 1 21 Do Not Disassemble Recoil Springs 1 21 Accumulator 1 21 Handling Gas Spring 1 2...

Page 14: ...nance 1 31 ANSUL Fire Suppression System Use 1 31 Fire Suppression System Owner s Manual 1 31 OPERATION GENERAL ORIENTATION 2 2 OPERATION PRECAUTIONS 2 3 General 2 3 Before Starting the Engine 2 4 Before Beginning Work 2 4 Attachment Safety 2 5 During Machine Operation 2 6 Parking the Machine 2 6 SERVICE AND MAINTENANCE PRECAUTIONS 2 7 General 2 7 Towing the Machine 2 10 Cooling and Hydraulic Syst...

Page 15: ...hly Inspections 2 36 IQAN CONTROL SYSTEM 2 38 Main Screen Display 2 38 Display Indicators 2 39 Gauges 2 41 Main Menu Screen Selector 2 42 Info Menu 2 42 Measure Menu 2 43 Adjust Menu 2 44 Adjustment Settings 2 44 Hydrostat Sub Menu 2 46 Preferences Menu 2 46 Options Display Page 2 48 Operator Mode 2 48 HP Control 2 50 Restrict Mode 2 50 Select Oil Type 2 50 Track Speed 2 51 Disc Saw 2 51 Informati...

Page 16: ...Extend 2 82 Swing LEFT 2 82 Swing Right 2 82 Tool Tilt FORWARD 2 82 Tool Tilt BACK 2 83 Cab Level FORWARD 2 83 Cab Level BACK 2 83 Cab Level LEFT 2 83 Cab Level RIGHT 2 84 Cutting Attachment Clamp Arms OPEN 2 84 Cutting Attachment Clamp Arms CLOSE 2 84 Cutting Attachment Accumulator Arm OPEN 2 84 Cutting Attachment Accumulator Arm CLOSE 2 85 Bar Saw CUT 2 85 Bar Saw RETRACT 2 85 Cutting Attachment...

Page 17: ...g Oil Wear Analysis 3 4 Oil 3 4 Fuel 3 5 Coolant and Water for Dilution 3 5 Grease 3 5 Performing Oil Wear Analysis 3 6 Analysis Testing 3 6 Oil Sampling 3 6 Oil and Fuel Storage 3 7 Inspect Air Intake 3 7 Filters 3 7 Electric System Maintenance 3 7 Handling Hydraulic System 3 8 RECOMMENDED FUEL COOLANT AND LUBRICANT 3 9 LUBRICANT AND FILL CAPACITIES 3 10 XT430 3 XT430L 3 3 10 XT445L 3 3 11 XT460L...

Page 18: ... 3 30 Check Hydraulic Hoses 3 31 Clean Flammable Debris from Exterior Surfaces 3 31 Lubrication 3 32 Drain Water and Sediment at Primary Fuel Filter 3 34 Check Engine Coolant Level 3 34 Adding Engine Coolant 3 34 Radiator and Oil Cooler Check 3 35 Check Engine Oil Level 3 36 Check Track Tension 3 36 Check Fuel Level 3 38 Check Fire Extinguisher 3 39 Check Air Cleaner Restriction Indicator 3 39 Ser...

Page 19: ... Bolts 3 57 Track Shoe Mounting Bolts 3 57 Torque Tapered Hub Retaining Bolts XT430L 3 XT445L 3 3 58 Torque Tapered Hub Retaining Bolts XT460L 3 Cab Leveling Pivots 3 59 Torque Main Boom Tapered Hub Center Bolts XT460L 3 3 60 500 Hour Interval Maintenance Procedures 3 61 Check Engine Coolant Antifreeze Concentration 3 61 Check Radiator Hoses 3 62 Change Air Cleaner Filters 3 63 Change Hydraulic Oi...

Page 20: ...lve Lash 3 80 SPECIFICATIONS UNDERCARRIAGE 4 2 XT430 3 XT430L 3 Undercarriage 4 2 XT445L 3 Undercarriage 4 2 XT460L 3 Undercarriage 4 2 UPPER STRUCTURE 4 3 CYLINDERS 4 4 ELECTRICAL CENTER 4 5 XT430 3 AND XT430L 3 SPECIFICATIONS 4 9 XT445L 3 SPECIFICATIONS 4 12 XT460L 3 SPECIFICATIONS 4 16 BOOM SWEEP DIAGRAMS 4 20 ...

Page 21: ...ure that you fully understand the precautions described in this manual and the safety labels on the machine Read and follow all safety precautions Failure to do so may result in serious injury or death XT430 3 XT430L 3 XT445L 3 XT460L 3 ...

Page 22: ...SAFETY 1 2 XT430 3 XT430L 3 XT445L 3 XT460L 3 SAFETY AND WARNING DECALS Location of the Safety Decals ...

Page 23: ...SAFETY XT430 3 XT430L 3 XT445L 3 XT460L 3 1 3 ...

Page 24: ...SAFETY 1 4 XT430 3 XT430L 3 XT445L 3 XT460L 3 ...

Page 25: ...G G H H View ZA Section G G ZA KPXT0127 26 27 29 SAFETY XT430 3 XT430L 3 XT445L 3 XT460L 3 1 5 ...

Page 26: ...SAFETY 1 6 XT430 3 XT430L 3 XT445L 3 XT460L 3 G G H H View ZA Section G G ZA 26 27 29 Section H H View ZB ZB G G H H KPXT0126 25 25 25 25 23 24 19 22 21 20 18 23 26 5 28 28 ...

Page 27: ...justing track tension only turn lubricator ONE TURN Turning lubricator further could cause lubricator and grease to fly off and hurt you See manual for adjustment instructions When loosening track shoe if it does not loosen after turning lubricator ONE TURN ask Komatsu dealer or distributor to disassemble 3 Pictogram Stay away from Boom and Machine 09134 A1681 4 KEEP CLEAR 4A1 00 10251 STAY BACK 3...

Page 28: ...rt motor 09842 A0481 7 WARNING 09808 03000 Improper use of booster cables and battery cables can cause an explosion resulting in serious injury or death Follow instructions in manual when using booster cable and battery cables Caution for handling battery 09664 30014 8 WARNING Explosion Hazard 09629 53000 Keep away from flame Do not weld or drill ...

Page 29: ...SAFETY XT430 3 XT430L 3 XT445L 3 XT460L 3 1 9 9 DANGER 09133 23000 Keep off swing area ...

Page 30: ... 11 WARNING Fan Guard 19765KF Fan guard must be bolted in place before operating machine Keep clear of all moving parts Serious personal injury could result 12 WARNING Ether 4A1 00 10260 Do not use ether to start machine This machine is equipped with an intake manifold grid heater Damage to engine will result 13 NOTICE Engine Shutdown 85765KF After engine shutdown do not turn off master power for ...

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