Kollmorgen MMC Smart Drive Series, Hardware Manual

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Kollmorgen - June 2014 3
MMC Smart Drive Hardware Manual
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TABLE OF CONTENTS
Table of Contents
Table of Contents................................................................................................................................ 3
1 Introduction to the MMC Smart Drive............................................................................................. 9
1.1 Overview................................................................................................................................... 9
1.2 Contents of This Manual........................................................................................................... 9
1.3 Software and Manuals .............................................................................................................. 9
1.3.1 Required Software and Manuals..................................................................................... 9
1.3.2 Suggested Manuals ........................................................................................................ 9
1.4 Kollmorgen Support Contact .................................................................................................. 11
2 Safety Precautions......................................................................................................................... 13
2.1 System Safety ........................................................................................................................ 13
2.1.1 User Responsibility ....................................................................................................... 13
2.1.2 Safety Instructions......................................................................................................... 13
2.2 Safety Signs ........................................................................................................................... 14
2.3 Warning Labels....................................................................................................................... 14
2.4 Safety First ............................................................................................................................. 15
2.5 Safety Inspection .................................................................................................................... 15
2.5.1 Before Starting System ................................................................................................. 15
2.6 After Shutdown ....................................................................................................................... 15
2.7 Operating Safely ..................................................................................................................... 16
2.8 Electrical Service & Maintenance Safety ................................................................................ 16
2.9 Safe Cleaning Practices ......................................................................................................... 17
3 Installing the MMC Smart Drive .................................................................................................... 19
3.1 Storing the Smart Drive Before Installation ........................................................................... 19
3.2 Unpacking the Smart Drive..................................................................................................... 19
3.3 Handling an MMC Smart Drive ............................................................................................... 19
3.4 Inspecting the Smart Drive Before Installation ....................................................................... 19
3.5 Complying with European Directives ...................................................................................... 20
3.6 Conforming with UL and cUL Standards ................................................................................ 20
3.7 General Installation and Ventilation Requirements ................................................................ 20
3.8 Controlling Heat Within the System ........................................................................................21
3.9 Bonding ................................................................................................................................. 22
3.9.1 Bonding a Subpanel Using a Stud ................................................................................ 22
3.9.2 Bonding a Ground Bus Using a Stud ............................................................................ 22
3.9.3 Bonding a Ground Bus or Chassis Using a Bolt ........................................................... 23
3.9.4 Grounding Multiple Drive Cabinets ............................................................................... 23
3.9.5 Bonding Multiple Subpanels.......................................................................................... 23
3.10 Drive Mounting Guidelines ................................................................................................... 23
3.11 Drive System Grounding Procedures ................................................................................... 24
3.11.2 Grounding Multiple Drives in the Same Cabinet ......................................................... 27
3.12 System Wiring Guidelines .................................................................................................... 27
3.12.1 Recommended Signal Separation .............................................................................. 28
3.12.2 Building Your Own Cables .......................................................................................... 30
3.12.3 Routing Cables............................................................................................................ 30
3.13 Wiring the Drive .................................................................................................................... 30
3.13.1 Sizing the 24V Power Supply...................................................................................... 30
3.13.2 System AC Power Wiring Guidelines ......................................................................... 31
3.13.3 Connecting Interface Cables ...................................................................................... 32
3.13.4 Preparing Motor Connection Wires ............................................................................ 33