Kollmorgen EB-8902 Installation And Service Manual Download Page 1

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Kollmorgen Brushless Motor Amplifier

EB-20X Series Motors

Installation and Service Manual

Edition: September 2020, Revision B

Part Number:

EB-8902

Original Document

For safe and proper use, follow these instructions. Keep for future use.

Summary of Contents for EB-8902

Page 1: ...less Motor Amplifier EB 20X Series Motors Installation and Service Manual Edition September 2020 Revision B Part Number EB 8902 Original Document For safe and proper use follow these instructions Keep...

Page 2: ...t to no more that 300 of rated current for a maximum period of 8 seconds Do not install the amplifier in a hazardous classified location unless the amplifier is listed for such location The motor is U...

Page 3: ...7 1 CHECK AC INPUT VOLTAGE 15 2 7 2 CHECK DC OUTPUT VOLTAGE 15 2 7 3 ZERO SYSTEM RESOLVER 15 2 8 3 PHASE POWER TRANS 16 3 MOTOR DATA PACKAGE 18 3 1 MODEL NUMBER 18 3 2 EB 20X 19 3 2 1 EB 20X 11 19 3 3...

Page 4: ...d with Kollmorgen s high performance permanent magnet brushless motors An unregulated 300 VDC bus derived from full wave rectification of a 3 phase 230 AC line by the power supply unit is used to powe...

Page 5: ...inrush current remains limited to less than 1000 amps 115 VAC 1 phase control power Output Power Power Supply DC Bus 325 VDC nominal no load Amplifier at rated load 230 VRMS L L Nominal 10 Continuous...

Page 6: ...s and that it is not offset to one side To access the control terminal strips to wire the typical amplifier review the wiring diagrams and 1 Wire the typical amplifier control terminal strips per the...

Page 7: ...2 1 1 OUTLINE DIMENSIONS INDUSTR IAL DRIVES BOS4 C 1 C 3 C 2 M o M a BU S BU S Mc GN D CURRENT LIMIT COMMAND SCALE BALANCE CONTROL VOLTS ENABLED DRIVE READY FOLDBACK OVERTEMP OUTPUT FAULT STABILITY 0...

Page 8: ...CATORS DRIVE ADJUSTMENTS POWER STAGE INDUSTRIAL DRIVES BOS4 C1 C3 C2 Mo Ma BUS BUS Mc GND CHASSIS GND DRIVE ADJUSTMENTS DRIVE INDICATORS CUSTOMER I O CONN RESOLVER CONN LOGIC SUPPLY CONN BUS MOTOR CON...

Page 9: ...2 2 TYPICAL POWER SUPPLY 2 2 1 OUTLINE DIMENSIONS INDUSTRI AL DRIVES C 1 C 2 Lb La BUS BUS Lc GND REGEN OVERLOAD BLOWN FUSE 0 00 254 00 279 44 0 00 28 00 48 00 0 00 7 50 15 50 R5 00 6 50 DIA 0 00 18 0...

Page 10: ...TROL VOLTAGE OUTPUT REGEN OVERLOAD BLOWN FUSE MAIN D C BUS OUTPUT MAIN INPUT POWER REGEN LED OVERLOAD LED BLOWN REGEN FUSE LED REGEN OVERLOAD BLOWN FUSE 2 2 3 SIDE VIEW REGENERATIVE LOAD RESISTORS REG...

Page 11: ...5 VAC CONTROL VOLTAGE SEE NOTE 1 POWER BUS TO ADDITIONAL AXIS MODULES GND GND Mc Mb Ma BUS BUS TYPICAL AMPLIFIER TO MOTOR ON SHEET 2 18 AWG MIN FOR 3 AND 6 AMP UNIT 14 AWG MIN FOR 10 AMP UNIT 12 AWG M...

Page 12: ...4S or SS20947SF for 16 14 AWG wire and XSS20836 or SS20832F for 12 10 AWG wire 4 Wire gauge is dependent on application For total axis currents less than 9 amps use 16 AWG For total axis currents grea...

Page 13: ...ACK YELLOW BLUE YEL WHT RED WHT A B C D E F SIN HI SIN LO COS LO COS HI REF HI REF LO I O OPTO 22 LATCHED POWER DOWN RELAY RED BLACK YELLOW BLUE YEL WHT RED WHT A B C D E F SIN HI SIN LO COS LO COS HI...

Page 14: ...hat it is in the inhibit mode The contact is rated at 115 VAC at 2 amps The motor is provided with two normally closed thermostat reset devices connected in series They are auto resetting devices inte...

Page 15: ...tion transformer 2 7 2 CHECK DC OUTPUT VOLTAGE Do not apply the 115 VAC Apply power to the large 3 phase transformer only With a DC voltmeter monitor the 325 VDC bus bars of the power supply and ampli...

Page 16: ...EB 20X Installation Service Manual Wiring 16 Kollmorgen kdn kollmorgen com September 2020 2 8 3 PHASE POWER TRANS...

Page 17: ...EB 20X Installation Service Manual Wiring Kollmorgen kdn kollmorgen com September 2020 17...

Page 18: ...locations Neodymium Iron Boron magnets Aluminum end bells Frameless shaft mounted resolver Rugged construction 3 1 MODEL NUMBER EB 0x A is the winding designation is the stack length designation EB i...

Page 19: ...71 in 0 12 0 007 80 00 mm 3 150 in 14 00 mm 0 551 in 13 0 mm 0 51 in 97 0 mm 3 82 in SQUARE MOTOR RESOLVER THERMOSTAT LEADS LEAD EXIT 3 4 14 NPT FOR CONDUIT SIX 6 FULL THREADS MIN A 0 08 TIR 0 003 A 0...

Page 20: ...m m rad sec2 48681 48417 48945 Horsepower Rated HP rtd HP 4 4 7 7 6 1 Speed Rated N rtd rpm 2000 4000 3000 Torque Rated T rtd lb ft 11 6 10 1 10 7 N m 15 7 13 7 14 5 Volts line to line Rated V rtd VRM...

Page 21: ...lb 37 kg f 16 8 Static Friction TF lb ft 0 360 N m 0 490 Thermal Time Constant Peak TCTP Minutes 12 Viscous Damping Z Source F1 lb ft krpm 0 053 N m krpm 0 072 If brush type tach is used these parame...

Page 22: ...RMANCE CURVES 3 3 2 1 EB 202 A PC 26721 Do not operate this motor outside the parameters shown on this performance curve Motor EB 202 A Drive BDS4 230 3 Test T3 1339 2800 2400 2000 1600 1200 800 400 0...

Page 23: ...26722 Do not operate this motor outside the parameters shown on this performance curve Motor EB 202 B Drive BDS4 230 3 Test Calculated 0 2 4 6 CONTINUOUS DUTY ZONE Trated Nmax Nrated 1000 TORQUE lb f...

Page 24: ...B 202 C PC 26723 Do not operate this motor outside the parameters shown on this performance curve Motor EB 202 C Drive BDS4 230 6 Test Calculated 0 0 0 5 1 1 5 2 2 5 1000 CONTINUOUS DUTY ZONE Trated T...

Page 25: ...m rad sec2 73961 81020 70196 Horsepower Rated HP rtd HP 1 20 2 30 3 70 Speed Rated N rtd rpm 1900 3600 6200 Torque Rated T rtd lb ft 3 20 3 41 3 13 N m 4 34 4 62 4 25 Volts line to line Rated V rtd V...

Page 26: ...t lb 18 kg f 8 2 Static Friction TF lb ft 0 005 N m 0 007 Thermal Time Constant Peak TCTP Minutes 20 Viscous Damping Z Source F1 lb ft krpm 0 005 N m krpm 0 007 If brush type tach is used these parame...

Page 27: ...VES 3 4 2 1 EB 204 A PC 26724 Do not operate this motor outside the parameters shown on this performance curve Motor EB 204 A Drive BDS4 230 3 Test Calculated 0 1 2 3 CONTINUOUS DUTY ZONE Trated Tc IN...

Page 28: ...2 2 EB 204 B PC 26725 Do not operate this motor outside the parameters shown on this performance curve Motor EB 204 B Drive BDS4 230 6 Test T3 1393 3500 4000 3000 2500 2000 1500 1000 500 0 0 1 2 3 4 N...

Page 29: ...4 2 3 EB 204 C PC 26719 Do not operate this motor outside the parameters shown on this performance curve Motor EB 204 C Drive BDS4 230 10 Test T3 1396 7000 6000 5000 4000 3000 2000 1000 0 0 1 2 3 4 5...

Page 30: ...om m rad sec2 75715 75715 67674 Horsepower Rated HP rtd HP 1 20 2 50 3 80 Speed Rated N rtd rpm 1400 2800 4900 Torque Rated T rtd lb ft 4 5 4 6 4 06 N m 6 1 6 24 5 5 Volts line to line Rated V rtd VRM...

Page 31: ...t lb 21 kg f 9 5 Static Friction TF lb ft 0 005 N m 0 007 Thermal Time Constant Peak TCTP Minutes 22 Viscous Damping Z Source F1 lb ft krpm 0 008 N m krpm 0 011 If brush type tach is used these parame...

Page 32: ...URVES 3 5 2 1 EB 206 A PC 26726 Do not operate this motor outside the parameters shown on this performance curve Motor EB 206 A Drive BDS4 230 3 Test Calculated 0 0 800 CONTINUOUS DUTY ZONE Trated Tc...

Page 33: ...3 3 5 2 2 EB 206 B PC 26460 Do not operate this motor outside the parameters shown on this performance curve Motor EB 206 B Drive BDS4 230 6 Test T3 1394 0 0 2000 CONTINUOUS DUTY ZONE Trated Tc INTERM...

Page 34: ...06 C PC 26720 Do not operate this motor outside the parameters shown on this performance curve Motor EB 206 C Drive BDS4 230 10 Test T3 1397 TORQUE lb ft 3 8 HP INTERMITTENT DUTY ZONE Tp SPEED rpm 6 7...

Page 35: ...7 The EB 206 C is illustrated at 1500 rpm 4 4 lb ft 3 7 INTERMITTENT DUTY OPERATION If a motor operates intermittently it is not necessary that the peak load torques fall within the motor s continuous...

Page 36: ...he above equation yields EQ 2 TOFF TCTP 1n 1 1 e t TCTP TOUT ON 2 tON TC 2 Thus for a specific output torque and a given ON time the required OFF time is known This OFF time is required so that the mo...

Page 37: ...erating intermittently at 4900 rpm with a torque of 6 6 lb ft FIND a maximum ON time without exceeding ultimate temperature b the required OFF time for an ON time of 4 seconds GIVEN TOUT 6 6 lb ft Fro...

Page 38: ...TC 4 1 lb ft at 2500 rpm From Specifications CD 26718 TCTP 22 min a Using EQ5 and the values above tMAX 5 6 min b Using EQ2 and an On time of 4 seconds an OFF time is tOFF 13 7 seconds Example 3 The...

Page 39: ...R SPECIFICATIONS Amplifier Specifications Input Power to Amplifier 230 VRMS L L 30 15 Isolation Transformer Not Required 115 VAC 10 Control Power 10 15 Output Power to Motor Power Supply DC Bus 325 VD...

Page 40: ...5 37 Example 1 38 Example 2 39 Example 3 39 Grounding 15 Input Power 6 Intermittent Duty Operation 36 Model Number 19 motor 5 Motor data package 19 Outline Dimensions 10 Outline Dimensions 8 Output P...

Page 41: ...EB 20X Installation Service Manual Index Kollmorgen kdn kollmorgen com September 2020 41 voltage line A C 36 Wiring input power 6 National Code 6 typical motor 14 typical power supply 11...

Page 42: ...work for product support Ask the community questions search the knowledge base for answers get downloads and suggest improvements North America Kollmorgen 201 West Rock Road Radford VA 24141 USA Web w...

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