Kolbe Foodtec MW114-120 Operating Manual Download

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Paul KOLBE GmbH

•

FOODTEC

Gewerbestraße 5 • D - 89275 Elchingen

T49 (0) 73 08 / 96 10 - 0
T49 (0) 73 08 / 96 10 - 98

e-mail: [email protected]

www.kolbe-foodtec.com

MEAT MINCERS

MW52-120 / MW130-120

OPERATING MANUAL

English

MW32-120 / MW114-120

Machine No. 128 _ _ _ _

Machine No. 127 _ _ _ _

Summary of Contents for MW114-120

Page 1: ...D MEAT MINCERS MW52 120 MW130 120 GB OPERATING MANUAL English MW32 120 MW114 120 Machine No 128 _ _ _ _ Machine No 127 _ _ _ _ ...

Page 2: ......

Page 3: ...hine data 4 Delivery of the machine 5 Installation of the machine 6 Commissioning 7 Cleaning the machine 8 Warranty 9 Machine type plate 10 Maintenance and inspection 11 Measures in the event of operating malfunction 12 Technical data 13 EC Declaration of Conformity ...

Page 4: ...e observed during all work associated with assembly disassembly service commissioning maintenance and operation All forms of work that could potentially impair the safety of the machine are prohibited The operator must at all times ensure that unauthorised persons are restricted from working on the machine The operator is responsible to ensure that any unforeseen changes which could potentially im...

Page 5: ...ISO 3746 2011 constant K 4 dB to be 68 dB A and this results in a sound power level of 80 dB A The values set forth are emission values and do not necessarily represent safe values for the workplace Although there is a correlation between emission and immission levels a reliable conclusion as to whether additional safety precautions are necessary according to EN ISO 11690 1 2 cannot be drawn Facto...

Page 6: ...the delivery company immediately if the delivered contents do not agree with the packing list In the event of transport damage contact the transport company immediately for claims assessment 5 Installation of the machine 5 1 Installation instructions Remove the shrink wrapped foil and dismantle the machine from the shipping pallet by removing the four bolts Carefully lift the machine with a forkli...

Page 7: ...loyed only in food pro cessing facilities for the production of fresh or slightly frozen minced meat products Any other application incorrect han dling overloading or deficient servicing and maintenance is considered to be improper usage and represents a hazard to persons and property Included in the KOLBE bandsaw standard scope of deliv ery is a universally combinable bandsaw blade with 6 0 mm to...

Page 8: ...iate mixing the green ON button 1 must be actuated whereby the mixing blade 62 begins blending the raw product while turning in a clockwise direction For subsequent mincing first actuate the red OFF button 3 then the green ON button 2 During mincing the mixing blade 62 turns in the opposite direction and the mincer feed screw 21 27 36 or 41 conveys the product being minced Mixing depress green pus...

Page 9: ...2 46 will lie on the perforated discs 29 30 31 43 44 45 and cut without causing excessive abrasion The combination hook wrench 59 81 must be used only for opening the Unger locking nut Please note that the perforated discs and cross knives are parts subject to wear They will require regrinding at time intervals determined by and adapted to the operating conditions Only sharp tools provide a good c...

Page 10: ...can be supplied with hopper cooling incl protective cover with shock resistant viewing glass The temperature in the filling hopper is regulated between 2 4 C by means of a thermostat 6 18 Hopper attachment incl access protection optional As an option the KOLBE mixer mincer can be supplied with a hopper attachment incl frame shutoff 67 in combination with a KOLBE batching unit 69 with a 200 litre b...

Page 11: ...ic order to do so 8 5 Products manufactured by us are subject to the provisions of the EC Machinery Directive Cleaning instructions For KOLBE mixer mincer machines Machine zones requiring special and careful cleaning Cleaning zones Cleaning agent Procedure Device Instructions Removable parts Mincer feed screw cutting set removable mincer housing feed screw mixing blade locking nut loosening device...

Page 12: ...d specific instruc tions from the manufac turer Check critical locations and problem areas Rinse Water Low pressure less than 30 bar Temperature 50 60 C Low pressure unit Water hose Check visual cleanliness Heed specific instruc tions from the manufac turer Check critical locations and problem areas Disinfect according to the product datasheet 0 5 2 e g Henkel Hygiene Co P3 topax 99 P3 topax 91 Go...

Page 13: ...machine configuration from to Cutting system according to type of machine F O O D T E C Paul KOLBE GmbH Gewerbestraße 5 D 89275 Elchingen Tel 49 0 73 08 96 10 0 Fax 49 0 73 08 96 10 98 Made in Germany www kolbe foodtec com Typ Type Maschinenart Indentification Baujahr Production year Serien Nr Serial no Leistung Power Netzspannung Supply voltage Frequenz Frequency Steuerspannung Control voltage Ge...

Page 14: ... cool down then repeat switch ON procedure Remove blockage from meat mincer allow mo tor to cool down Commission an electrician Mincer feed screw is blocked and drive motor is humming Mincer feed screw is jammed or blocked e g cross knife or perforated disc is broken Shutdown meat mincer immediately and remove blockage from mincer feed screw Reduction of cutting quality Cutting set is dull Mincer ...

Page 15: ... for cleaning 8 Fixed castors 9 Steerable castors with Allstopp locking devices 5 1 2 3 6 9 8 7 Mixer mincer machines MW114 120 MW130 120 The KOLBE MW114 120 MW130 120 mixer mincer machine with Unger D114 E130 cutting system is designed for the production of large quantities of meat and sausage products for trade shop operations The standard mobile models are particularly suited to applications in...

Page 16: ...han 8 mm 10 Housing outlet protective cover 10 Mixer mincer machines mains switch The mains switch 4 for machine start up is located on the rear side of the machine 4 Mains switch 4 Operator control panel Mixing is started by means of ON button 1 while mincing is started with ON button 2 The Stop function is by means of the mushroom head STOP button 3 1 ON button for mixing 2 ON button for mincing...

Page 17: ...me control optional 1 15 17 2 16 18 3 19 Potentiometer with KOLBE rotary drive for mixing time control optional The length of the mixing time can be infinitely variably set via the optional potentiometer 19 from approx 2 to 30 minutes meaning that after expiration of the set time the mixing process will switch off automatically Possible options are dependent on the machine model and type of contro...

Page 18: ...0 meaning that outlet sided perforated discs with a max bore hole diameter of greater than 8 0 mm may also be used Unger cutting system D 114 E 130 Use of the uncoded cutting system with smooth insert rings is permitted only in conjunction with the use of a housing outlet protective cover 10 meaning that outlet sided perforated discs with a max bore hole diameter of greater than 8 0 mm may also be...

Page 19: ... processing of all meat products The meat is cut to the desired granulation after a one time cutting passage 26 Mincer housing MW114 120 27 Mincer feed screw MW114 120 28 Knife studsD114 29 Pre cutter D114 30 Perforated disc D114 ø 13 mm 31 Perforated disc D114 ø 3 mm 32 Cross knives D114 33 Insert ring narrow D114 not pictured 34 Insert ring wide D114 not pictured Enterprise cutting system MW32 1...

Page 20: ...it 54 56 and separating tube 57 removes cartilage tissue tendons and sinews from the meat Functionally the pieces are stripped off the fine perforated disc by the separating knife and diverted through a trough via the separating tube to a receptacle 49 Pre cutter standard equipment Pre cutter with slide bearing standard equipment 50 Pre cutter standard equipment 51 Perforated disc coarse 13 mm sta...

Page 21: ... 6 On the Unger cutting system the combination hook wrench 59 or 81 is suitable only for opening the locking nut 6 Tightening of the locking nut is done only by hand at all times 6 Locking nut 58 Combination hook wrench Insert the combination hook wrench 58 59 80 or 81 precisely onto the cutter stub slot as shown in the picture and carefully extract the mincer feed screw incl cutter set using both...

Page 22: ...w product blending of different meat types as well as the mixing of herbs and spices prior to mincing The mixing blade 62 the mincer feed screw 21 and the mincer housing 20 are designed in such a manner that the meat is fed quickly and gently to the cutting set where it minced to the desired granulation Attention The meat mincer can be switched ON only when the protective cover 5 is closed 21 Minc...

Page 23: ...uation incl crash protection with the optionally available KOLBE FD 200 batching unit see page 24 67 Hopper attachment Retractable steel grating step optional The retractable steel grating step 68 enables better access to the filling hopper for cleaning at increased housing heights when the protective cover 5 or hopper attachment 67 is open e g with deployment of the 200 litre batching trolley 68 ...

Page 24: ...pper edge of the batching trolley is not greater than 50 mm 10 Protective outlet cover optional 67 Hopper attachment incl frame shutoff optional 68 Retractable steel grating step optional 69 Adjustable machine feet 70 Lift and tilt pylon batching unit FD 200 71 200 litre batching trolley Portioning unit combination MW52 120 PM150 MW52 120 PM150 combined for the production of ready for sale fit for...

Page 25: ... 150 e g HY 800 combined for the production of ready for sale fit for package portioned minced meat products on paper underlay for continuous industrial applications 74 75 73 71 Mixer mincer MW52 120 or previous version MWE 52 72 Portiomat PM150 76 Fußfernbedienungsschalter Optional 77 Schalenentstapler mit Einleger z B HY 800 73 Mixer mincer MW32 120 or previous version MWE 32 74 Portiomat PF110 ...

Page 26: ...current Main drive motor A 11 4 11 4 Rated current Mixer drive motor A 2 6 2 6 Cable cross section mm2 6 6 Mains fuse 400 V A time delay 25 25 Noise level idle operating dB A 67 8 67 8 Weight net based on configuration min max kg 510 520 525 530 Weight gross based on configuration min max kg 540 550 555 565 Filling height mm 1278 1278 Housing outlet height with cover mm 438 498 475 436 Dimensions ...

Page 27: ...current Main drive motor A 15 2 20 5 20 5 Rated current Mixer drive motor A 2 6 2 6 Cable cross section mm2 6 6 Mains fuse 400 V A time delay 32 32 Noise level idle operating dB A 67 8 67 8 Weight net based on configuration min max kg 530 540 535 545 Weight gross based on configuration min max kg 560 570 565 575 Filling height mm 1278 1278 Housing outlet height with cover mm 476 428 470 428 Dimens...

Page 28: ...28 ...

Page 29: ...rovisions EC Machinery Directive 2006 42 EC EMC Directive 2004 108 EC as well as with the harmonized standards applied in particular DIN EN ISO 12100 Safety of machinery 2011 03 00 DIN EN 60204 1 Electrical equipment Part 1 2007 06 00 DIN EN 61000 6 2 VDE0839 6 2 Electromagnetic compatibility EMC 2006 03 00 Immunity to interference for industrial environments DIN EN 61000 6 4 VDE0839 6 4 Electroma...

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Page 32: ... GmbH FOODTEC Gewerbestraße 5 D 89275 Elchingen Telefon 49 0 73 08 96 10 0 Telefax 49 0 73 08 96 10 98 e mail info kolbe foodtec com www kolbe foodtec de www kolbe foodtec com Original Translation template KOLBE 07 2014 D 4 D ...

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