Kohler Torsion Installation Manual Download Page 3

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1160104-W2-D

TOOLS REQUIRED

3.0 mm

6.0 mm

2.0 mm

2.5 mm

5.0 mm

GUARANTEE

For

domestic installations

, your enclosure has the benefit of our lifetime guarantee which

starts from date of purchase.

For

non-domestic installations

, we guarantee the product against any defect in materials

or workmanship for a period of one year from the date of purchase.

For terms and conditions refer to the back cover of this guide.

Recommended Usage

Domestic

Light Commercial

Heavy Commercial

Healthcare

Summary of Contents for Torsion

Page 1: ...1 1160104 W2 D These instructions must be left with the user Installation Guide Torsion Hinged Door ...

Page 2: ...ust be installed onto a tiled or waterproof finished flat and even wall surface Failure to do so will result in an unsatisfactory seal which may cause property damage INTRODUCTION Thank you for purchasing a quality KOHLER product To enjoy the full potential of your new product please take time to read this guide thoroughly having done so keep it handy for future reference The following pages aim t...

Page 3: ...time guarantee which starts from date of purchase For non domestic installations we guarantee the product against any defect in materials or workmanship for a period of one year from the date of purchase For terms and conditions refer to the back cover of this guide Recommended Usage Domestic ü Light Commercial ü Heavy Commercial û Healthcare û ...

Page 4: ...tee Registration Document q 8 x Wall Plugs q 2 x Wall Channels q 8 x Fixing Screws q 4 x Plastic Covers q 8 x Screws q 2 x Cover Strips q 1 x Hinged Door PACK CONTENTS q 1 x 3 mm Drill q 1 x 2 mm Hexagonal Wrench q 1 x 5 mm Hexagonal Wrench q 8 x Cover Panel Clips Note Pack Contents the same for 1000 1200 Hinge Door q 1 x 2 5 mm Hexagonal Wrench q 1 x Lintel Cap ...

Page 5: ...5 1160104 W2 D x 1 x 2 x 1 PACK CONTENTS CONTINUED x 1 x 1 x 1 x 1 Handle Pack Geometric Handle Pack Twisted OR ...

Page 6: ...at the walls have been tiled down to the tray Height of Enclosure mm 1952 Min Max Frame Adjustment Enclosure Size Minimum mm Maximum mm 700 660 700 760 720 760 800 760 800 900 860 900 1000 960 1000 1200 1160 1200 a Install the shower tray in accordance with the manufacturer s instructions Caution Make sure that the shower tray is level and that the walls are vertical and square ...

Page 7: ...7 1160104 W2 D a Using a suitable tool cut and remove the zip tie Make sure that the door remains closed when moving positioning the door b Remove the wall channel 2 ...

Page 8: ...le side on the wall Using a spirit level make sure that it is upright b Mark the position of the fixing holes then remove the wall channel c Drill with a 6 mm masonry bit not supplied and plug using the wall plugs supplied 3 20 mm 0 mm 6 mm x4 x4 x4 ...

Page 9: ...b Mark the position of the fixing holes then remove the wall channel c Drill with a 6 mm masonry bit not supplied and plug using the wall plugs supplied d Position the wall channel on the wall and install the fixing screws e Fully tighten the fixing screws making sure that the U channel is upright 4 20 mm 0 mm 6 mm x4 x4 x4 ...

Page 10: ...10 1160104 W2 D a Install the first wall channel over the door frame and hold in position 5 LH ...

Page 11: ...11 1160104 W2 D a Install the door frame into the wall channel that had been secured to the wall earlier b Adjust the door frame so that it is in the correct position 6 ...

Page 12: ...nd remove the rubber sealing strip b Install the wall channel fixing screws through the access holes in the door frame c Fully tighten the fixing screws making sure that the wall channel is upright e Refit the rubber sealing strip 5 7 ...

Page 13: ...13 1160104 W2 D a Centralise the door frame within the wall channels making sure that the door frame is square 5 8 0 mm ...

Page 14: ...les in the wall channel with the 3 mm HSS drill supplied b Install the screws c Tighten the screws d Repeat the process for the other wall channel e Apply sealant in accordance with the sealant manufacturers instructions along the inside surfaces of the wall channels only 5 9 3 mm x4 x4 Make sure these edges are flush ...

Page 15: ...15 1160104 W2 D a Install the cover panel clips 4 off b Install the cover panel into the covel panel clips until flush with the wall x4 5 10 ...

Page 16: ...remove the door sealing strips as shown above b Apply a small amount of sealant in accordance with the sealant manufacturers instructions as shown above c Fit the door sealing strips back in position Remove any excess silicone sealant ...

Page 17: ...17 1160104 W2 D 5 12 x 1 x 2 x 1 2 0 mm Handle Pack Geometric a b c ...

Page 18: ...18 1160104 W2 D a b x 1 x 1 x 1 x 1 2 0 mm 2 0 mm Handle Pack Twisted c 5 13 ...

Page 19: ...accordance with the sealant manufacturers instructions along the outside surfaces of the door frame only b Allow the silicone sealant to cure for 24 hours before use c Fit the plastic covers to the top of the extrusions d Fit the lintel cap 24hrs ...

Page 20: ...20 1160104 W2 D a If necessary adjust the door catch as shown above 5 15 5 16 a If the door is out of square adjust as shown above 2 1 3 2 1 3 ...

Page 21: ...gs These finishes should be cleaned with a mild washing up detergent or soap solution and then wiped dry using a soft cloth Care To preserve the beauty of your shower enclosure for many years please observe the following care instructions Rinse glass and frame with clear water after showering Remove water droplets with a squeegee Do not rub dry To clean your shower hygienically and easily we recom...

Page 22: ...22 1160104 W2 D SPARE PARTS LH Hinged Door 700 900 1 2 2 3 4 5 5 Geometric Handle Twisted Handle 3 4 3 ...

Page 23: ...nged Assembly LH 900 Twisted Spare 1795 140 Hinged Assembly 700 Geometric Spare 1795 141 Hinged Assembly 760 Geometric Spare 1795 142 Hinged Assembly 800 Geometric Spare 1795 143 Hinged Assembly 900 Geometric Spare 2 1795 129 Door Top Cap Pack 3 1795 144 Hinge Seal Kit 4 1795 157 Torsion Door Ball Catch Spare 5 1795 146 Door Wall Channel Spare LH Hinged Door 700 900 ...

Page 24: ...24 1160104 W2 D RH Hinged Door 700 900 1 2 2 3 4 5 5 Geometric Handle Twisted Handle 3 4 3 ...

Page 25: ...nged Assembly RH 900 Twisted Spare 1795 140 Hinged Assembly 700 Geometric Spare 1795 141 Hinged Assembly 760 Geometric Spare 1795 142 Hinged Assembly 800 Geometric Spare 1795 143 Hinged Assembly 900 Geometric Spare 2 1795 129 Door Top Cap Pack 3 1795 144 Hinge Seal Kit 4 1795 157 Torsion Door Ball Catch Spare 5 1795 146 Door Wall Channel Spare RH Hinged Door 700 900 ...

Page 26: ...26 1160104 W2 D LH Hinged Door 1000 1200 Geometric Handle 1 2 2 3 4 5 3 4 5 3 3 Twisted Handle ...

Page 27: ...ged Assembly LH 900 Twisted Spare 1795 142 Hinged Assembly 800 Geometric Spare 1795 143 Hinged Assembly 900 Geometric Spare 2 1795 129 Door Top Cap Pack 3 1795 145 Hinge Seal Kit 4 1795 157 Torsion Door Ball Catch Spare 5 1795 146 Door Wall Channel Spare LH Hinged Door 100 1200 ...

Page 28: ...28 1160104 W2 D RH Hinged Door 1000 1200 Geometric Handle 1 2 2 3 4 5 3 4 5 3 3 Twisted Handle ...

Page 29: ...isted Spare 1795 139 Hinged Assembly RH 900 Twisted Spare 1795 142 Hinged Assembly 800 Geometric Spare 1795 143 Hinged Assembly 900 Geometric Spare 2 1795 129 Door Top Cap Pack 3 1795 145 Hinge Seal Kit 4 1795 157 Torsion Door Ball Catch Spare 5 1795 146 Door Wall Channel Spare ...

Page 30: ...n carry out service or repair work to your product both during and after the guarantee period Ask about our fixed price service repairs Guarantee Your enclosure has the benefit of our lifetime guarantee which starts from the date of purchase To activate this guarantee you must return your completed registration card with a copy of proof of purchase from an approved Kohler retailer within 30 days o...

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