17
Reassembly
TP-7088 6/17
KohlerPower.com
Install Front Cover
1. Attach front cover to engine main bearing cover.
Torque to 53.5 N·m (474 in. lb.).
Install Rotor
NOTE: Before installing rotor make sure crankshaft
taper and rotor are clean, dry, and completely
free of any lubricants. Presence of lubricants
can cause rotor to be over stressed and
damaged when screw is torqued to
speci
fi
cations.
1. Mount rotor to engine shaft. Tighten through bolt.
Install Stator
1. Assemble rear cover to stator and pull out stator wire
harness through opening of rear cover.
2. Torque stator and rear cover screws to 10.4 N·m
(92 in. lb.).
3. Press stator with rear cover evenly onto rotor. Tap
with a rubber mallet to ensure rotor bearing is
pressed into rear cover.
4. Tighten rear cover screws to front cover. Torque to
4.5 N·m (40 in. lb.).
5. Set rubber mount screws into rear cover. Do not
tighten nuts at this moment.
Install Brush Holder
NOTE: Install brush holder evenly onto rear cover using
locating pin. If set incorrectly, damage may occur
when tightened with screw or when generator is
started.
1. Install brush holder. Torque screw to 4 N·m
(35 in. lb.).
Install AVR
1. Attach connectors to brush holder, AVR unit. Torque
screws to 4 N·m (35 in. lb.).
Install End Cover
1. Tighten earth (ground) wire (green) to rear cover
with screw and washer.
2. Assemble earth (ground) wire between frame and
rear cover rubber mount. Torque nuts to
18.3 N·m (162 in. lb.).
3. Assemble wire terminal to wiring board.
4. Assemble end cover to rear cover. Torque screws to
4 N·m (35 in. lb.).
Install Muffl er
1. Assemble
muf
fl
er pipe and gasket to engine exhaust
and snug screws.
2. Assemble
muf
fl
er bracket to rear cover and snug
screws.
3. Torque screws to:
M8 25 N·m (221 in. lb.).
M10 32.5 N·m (288 in. lb.).
4. Attach
muf
fl
er cover to muf
fl
er. Torque to
9.9 N·m (87 in. lb.).
Install Control Panel
1. Place control panel onto frame. Torque to
9.9 N·m (87 in. lb.).
Install Fuel Tank
1. Mount fuel tank on frame. Torque nuts to
9.9 N·m (87 in. lb.).
2. Replace fuel hose to fuel valve.
Generator is now completely reassembled. Before
starting or operating engine, be sure to follow steps
below.
1. Make sure all hardware is tightened securely.
2. Turn on fuel supply.
3. Replace battery (if equipped).
4. Start generator following starting instructions.
5. Check for proper voltage at receptacles.
