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6

Operating Instructions

Also read the operating instructions of the equipment
this engine powers.

Pre-Start Checklist

• Check oil level. Add oil if low. Do not overfill.

• Check fuel gauge on LPG tank. Tanks should be

filled to a specific weight. To insure safety and
proper fuel system operation, tanks must not be
overfilled.

• Check fuel lines, regulator, and other system

components for leaks. Do not start engine until
leaks are eliminated.

• Check cooling air intake areas and external

surfaces of engine. Make sure they are clean and
unobstructed.

• Check that the air cleaner components and all

shrouds, equipment covers, and guards are in
place and securely fastened.

• Check that any clutches or transmissions are

disengaged or placed in neutral. This is especially
important on equipment with hydrostatic drive. The
shift lever must be exactly in neutral to prevent
resistance which could keep the engine from
starting.

WARNING: Lethal Exhaust Gases!

Engine exhaust gases contain poisonous carbon
monoxide. Carbon monoxide is odorless, colorless,
and can cause death if inhaled. Avoid inhaling exhaust
fumes, and never run the engine in a closed building or
confined area.

Although LPG burns more efficiently and emits less
carbon monoxide than gasoline, some carbon
monoxide is produced. Avoid inhaling exhaust gases,
especially over prolonged periods of time. Do not allow
engine to run unattended.

Cold Weather Starting Hints

1. Be sure to use the proper oil for the temperature

expected. See Figure 2 on page 4.

2. Disengage all possible external loads.

3. Be sure the battery is in good condition. A warm

battery has much more starting capacity than a
cold battery.

Engine Identification Numbers

When ordering parts, or in any communication
involving an engine, always give the 

Model,

Specification, and Serial Numbers

 of the engine.

The engine identification numbers appear on a decal
affixed to the engine shrouding. Include letter suffixes,
if there are any.

Record your engine identification numbers on the
identification label below (Figure 4) for future reference.

Figure 4. Engine Identification Label.

The Emission Compliance Period referred to on the
Emission Control or Air Index label indicates the
number of operating hours for which the engine has
been shown to meet CARB emission requirements.
The following table provides the Engine Compliance
Period (in hours) associated with the category
descriptor found on the certification label.

Emission Compliance Period (Hours)

IMPORTANT ENGINE INFORMATION
THIS ENGINE MEETS U.S. EPA 2005 AND
CALIFORNIA 2006 EMISSION REGS FOR SI
SMALL OFF-ROAD ENGINES

FAMILY
DISPL. (CC)
MODEL NO.
SPEC. NO.
SERIAL NO.
OEM PROD. NO.

EMISSION COMPLIANCE PERIOD:
EPA:

CARB:

THIS ENGINE IS CERTIFIED TO OPERATE
ON:
REFER TO OWNER'S MANUAL FOR SAFETY,
MAINTENANCE SPECS AND ADJUSTMENTS.
FOR SALES/SERVICE IN US/CANADA, CALL:

1-800-544-2444

www.kohlerengines.com

KOHLER CO. KOHLER, WISCONSIN USA

CARB

Moderate
125 hours

Intermediate
250 hours

Extended
500 hours

Refer to certification label for engine displacement.

Exhaust Emission Control System for models
CH20 LP, CH25 LP, and CH25 Dual Fuel (open loop),
is EM. Exhaust Emission Control System for model
CH25 Dual Fuel (closed loop) is EM, O2S, ECM.

N11236

Summary of Contents for COMMAND 20-25 HP

Page 1: ...1 COMMAND 20 25 HP OWNER S MANUAL HORIZONTAL CRANKSHAFT LP Gas Fueled or Dual Fueled LP Gas Gasoline OWNER S MANUAL...

Page 2: ...e of a hazard that will or can cause minor personal injury or property damage if the caution is ignored NOTE Note is used to notify people of installation operation or maintenance information that is...

Page 3: ...k of over 10 000 distributors and dealers Service support is just a phone call away Call 1 800 544 2444 U S Canada for Sales Service assistance To keep your engine in top operating condition follow th...

Page 4: ...y 500 hours to remove the accumulated deposits Dual fueled engines can use conventional oil without requiring special additional valve service Oil Type Use high quality oil of API American Petroleum I...

Page 5: ...ers in well ventilated unoccupied buildings away from sparks or flames Do not fill the fuel tank while the engine is hot or running since spilled fuel could ignite if it comes in contact with hot part...

Page 6: ...2 Disengage all possible external loads 3 Be sure the battery is in good condition A warm battery has much more starting capacity than a cold battery Engine Identification Numbers When ordering parts...

Page 7: ...t of fuel Turn off ignition switch If engine will not be restarted for some time also close fuel valve at LPG tank c To stop the engine from gasoline operation it should be running between half and fu...

Page 8: ...ng or immediately after it is turned off Never operate the engine with heat shields or guards removed Engine Speed NOTE Do not tamper with the governor setting to increase the maximum engine speed Ove...

Page 9: ...el below the L mark or over the F mark on the dipstick 1 Perform these maintenance procedures more frequently under extremely dusty dirty conditions 2 Have a Kohler Engine Service Dealer perform this...

Page 10: ...fill cap and tighten securely Reinstall dipstick NOTE To prevent extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below...

Page 11: ...this area clean Also check for loose or damaged components Replace all bent or damaged air cleaner components NOTE Operating the engine with loose or damaged air cleaner components could allow unfilte...

Page 12: ...Check Spark Plugs Every 100 hours of operation remove the spark plugs check condition and reset the gap or replace with new plugs as necessary Every 300 hours or annually replace the spark plugs Repla...

Page 13: ...mpliance with government emission standards the regulator is preset at the factory to provide the proper supply of fuel No adjustment or resetting of regulator is to be made All service relating to th...

Page 14: ...l capacity An air space must be present in the tank to allow fuel to expand Make sure the air cleaner element is clean and all air cleaner components are fastened securely Check for loose kinked or cr...

Page 15: ...tely in an area designated for safe LPG tank storage On dual fuel units the gasoline fuel system must be completely emptied or the gasoline must be treated with a stabilizer to prevent deterioration I...

Page 16: ...nd click on SALES AND SERVICES to use the locator function consult your Yellow Pages or telephone 1 800 544 2444 ENGINE DIVISION KOHLER CO KOHLER WISCONSIN 53044 KOHLER CO FEDERAL AND CALIFORNIA EMISS...

Page 17: ...if equipped Gaseous fuel regulator if equipped Exhaust manifold if equipped Electronic control unit if equipped Catalytic muffler if equipped Carburetor or fuel injection system Fuel metering valve if...

Page 18: ......

Page 19: ......

Page 20: ...ENGINE DIVISION KOHLER CO KOHLER WISCONSIN 53044 FOR SALES AND SERVICE INFORMATION IN U S AND CANADA CALL 1 800 544 2444 LITHO IN U S A FORM NO 24 590 03 ISSUED 12 04 REVISED MAILED...

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