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Kohler 100EFOZC, Installation Instructions Manual

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Kohler 100EFOZC Installation Instructions Manual Download Page 12

12

TT-1501

9/12

6.

Restore the generator set to service.

6.1

Check that the generator set master switch is in
the OFF position.

6.2

Reconnect the generator set engine starting
battery, negative (--) lead last.

6.3

Reconnect power to the battery charger, if
equipped.

6.4

Start the generator set using the controller switch
and the remote switch. Monitor the hourmeter for
correct function.

6.5

Stop the generator set.

Parts List

Full Feature Panel Kits

Kits: GM51369-KP1, GM51369-KP2, GM51369-KP3, GM51369-KP4, GM51369-KP5, GM51369-KP6

Qty. Description

Common

Parts

Unique Parts

GM51369-KP1 GM51369-KP2 GM51369-KP3 GM51369-KP4 GM51369-KP5 GM51369-KP6

1 Panel assembly,

control

GM51370-1

GM51370-2

GM51370-3

GM51370-4

GM17001

GM17004

2 Screw, RHM,

8-32 x 3

X-51-11

2 Nut, whiz, 8-32

X-6210-4

3 Transformer

246886

246886

336314

336314

246886

246886

1 Block, terminal

266118

1 Sender, oil pressure

GM51459

1 Sender, coolant

temperature

GM50536

1 Strip, marker

344553

1 Tie, cable nylon

X-468-3

1 Fitting, 45

°

267428

Kits: GM51369-KP7, GM51369-KP8, GM51369-KP9, GM51369-KP10, GM51369-KP11, GM51369-KP12

Qty. Description

Common

Parts

Unique Parts

GM51369-KP7 GM51369-KP8 GM51369-KP9 GM51369-KP10 GM51369-KP11 GM51369-KP12

1 Panel assembly,

control

GM17002

GM17005

GM17003

GM17006

GM51370-5

GM51370-6

2 Screw, RHM,

8-32 x 3

X-51-11

2 Nut, whiz, 8-32

X-6210-4

3 Transformer

246886

1 Block, terminal

266118

1 Sender, oil pressure

GM51459

1 Sender, coolant

temperature

GM50536

1 Strip, marker

344553

1 Tie, cable nylon

X-468-3

1 Fitting, 45

°

267428

Summary of Contents for 100EFOZC

Page 1: ...M51369 KP9 24 GM51369 KP10 180EOZD EOZC 150EFOZD EFOZC 12 GM51369 KP11 24 GM51369 KP12 Figure 1 Kit Selection The DC voltmeter measures the voltage of the starting battery ies Check the battery manufacturer s recommendation for correct operating voltage The engine oil pressure gauge measures the engine oil pressure Refer to the following instructions for locating the oil pressure sender Note Durin...

Page 2: ...ing and using fuels WARNING The fuel system Explosive fuel vapors can cause severe injury or death Vaporized fuels are highly explosive Use extreme care when handling and storing fuels Store fuels in a well ventilated area away from spark producing equipment and out of the reach of children Never add fuel to the tank while the engine is running because spilled fuel may ignite on contact with hot p...

Page 3: ...terminal block 266118 and the marker strip 344553 in the junction box using two screws X 51 11 and two nuts X 6210 4 Note Place all current transformers with the Dot or HI mark toward the generator set output leads 3 3 For generator sets with 120 240 volt connections place the generator set output leads through the current transformer one turn For generator sets with 480 volt connections route the...

Page 4: ...4 TT 1501 9 12 ADV7903 Figure 7 Remote Panel Options for Generator Sets Equipped with Decision Makerr 3 Controllers 344417 C Figure 8 Optional Y Connector Kit PA 344417 ...

Page 5: ...f harness Figure 9 Optional Pigtail 12 in PA 344414 344501 P PA 344415 4 6 m 15 ft Extension Harness PA 344416 7 6 m 25 ft Extension Harness Note Underlined coded terminals are located at connector end of harness Figure 10 Optional Extension Harness 15 ft or 25 ft PA 344415 and PA 344416 ...

Page 6: ... full wiring diagram in the operation manual From View A A See the full wiring diagram in the operation manual From View A A Figure 11 40EOZD EOZC and 33EFOZD EFOZC Models Current Transformer Wiring for Units Equipped with Decision Makerr 3 Controllers consult the operation manual for the full wiring diagram ...

Page 7: ...ll wiring diagram in the operation manual From View A A See the full wiring diagram in the operation manual From View A A Figure 12 55 180EOZD EOZC and 40 150EFOZD EFOZC Models Current Transformer Wiring for Units Equipped with Decision Makerr 3 Controllers consult the operation manual for the full wiring diagram ...

Page 8: ...8 TT 1501 9 12 ADV 5875 L Figure 13 Generator Set Reconnection ...

Page 9: ...olant has been drained allow time for a complete refill of the engine water jacket Check the coolant level as prescribed in the prestart checklist of the operation manual Note Engine Damage Failure to bleed air from the coolant system may cause overheating and subsequent engine damage 4 6 Remove and discard the engine s pipe plug at the location shown in Figure 14 Figure 15 Figure 16 or Figure 17 ...

Page 10: ...ension harness 5 2 Connect leads C10 C11 C12 and C13 from the control wiring kit to the TB12 current transformer terminal block See Figure 6 5 3 Connect leads 5A and N from the control wiring kit to the new coolant temperature sender installed in Section 4 5 4 Connect leads 7C1 and N from the control wiring kit to the new oil pressure sender installed in Section 4 5 5 Make the remaining control wi...

Page 11: ...TT 1501 9 12 11 GM51264 B GM51352 B See the full wiring diagram in the operation manual Figure 18 Control Wiring Connections Typical ...

Page 12: ...bly control GM51370 1 GM51370 2 GM51370 3 GM51370 4 GM17001 GM17004 2 Screw RHM 8 32 x 3 X 51 11 2 Nut whiz 8 32 X 6210 4 3 Transformer 246886 246886 336314 336314 246886 246886 1 Block terminal 266118 1 Sender oil pressure GM51459 1 Sender coolant temperature GM50536 1 Strip marker 344553 1 Tie cable nylon X 468 3 1 Fitting 45 267428 Kits GM51369 KP7 GM51369 KP8 GM51369 KP9 GM51369 KP10 GM51369 K...

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