Kohlbrat & Bunz RollUP RL2000RP Operation & Maintenance Manual Download | Manualshive

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Operation and maintenance manual RollUP - A02 01-2021

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1.6

Approvals:

The "RollUP" was tested by TÜV Austria regarding product safety.

Test Report No. FT15-115

The following standards were used as a basis for the test procedure:

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EN 813: 2008 Seat belts

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EN 1497: 2007 Rescue harnesses

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EN354: 2010 lanyards for fall arrest

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EN 358: 2000 Restraining straps and fasteners

•

EN 12277: 2007 Mountaineering equipment

•

DIN 23400: 2008 Rescue stretcher for mining (grinding basket)

1.7

Identification

Identification plate with part number, serial number, year of manufacture / quarter

The device has been approved as a European medical device and complies with the

applicable MDR specifications.

The CE marking, part identification area, article number, inscription: manufacturer's

declaration www.kohlbrat-bunz.com is marked on the lying surface

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Summary of Contents for RollUP RL2000RP

Page 1: ...021 This edition replaces all previous versions and instructions Operation maintenance manual RollUP Rescue Stretcher Emergency Rescue Systems Made in Austria KOHLBRAT BUNZ GMBH A 5550 Radstadt http www kohlbrat bunz com ...

Page 2: ...RS V11 V12 V13 RL2000RX V11 V12 V13 RL2000RP V21 RL2000RS V21 RL2000RX V21 RL3000RP V01 V02 V03 RL3000RS V01 V02 V03 RL300RX V01 V02 V03 RL3000RP V11 V12 V13 RL3000RS V11 V12 V13 RL3000RX V11 V12 V13 RL3000RP V21 RL3000RS V21 RL3000RX V21 RL4000RP V01 V02 V03 RL4000RS V01 V02 V03 RL4000RX V01 V02 V03 RL4000RP V11 V12 V13 RL4000RS V11 V12 V13 RL4000RX V11 V12 V13 RL4000RP V21 RL4000RS V21 RL4000RX ...

Page 3: ...Vertical salvage 9 1 5 5 Adjustable rescue lifting bridle Balance 9 1 6 Approvals 10 1 7 Identification 10 2 TECHNICAL DATA ROLLUP 12 2 1 Modells 12 2 2 Lifting bridles 13 3 TESTS BEFORE COMMISSIONING BY THE USER 17 3 1 Tests before use 17 3 2 Safety regulations during operation 17 4 HANDLING DURING OPERATION 18 4 1 Preparing RollUP Storing Patient 18 4 2 Unroll 19 4 2 1 Assemble the cross braces ...

Page 4: ...use 36 6 MAINTENANCE AND CARE 37 6 1 Cleaning and disinfection 37 6 1 Drying 37 6 2 Contact with salt water 38 7 STORAGE 38 8 REPAIR WORK EXCHANGE OF COMPONENTS 38 9 TESTS MAXIMUM SERVICE LIFE 39 10 SERVICE LIFE 39 10 1 Examination dates occasions 39 10 2 Testing before first use 40 10 2 1 Periods of the periodical tests 40 10 3 Extraordinary tests of the RollUP 41 10 4 Documentation of the qualit...

Page 5: ...ed for all components 42 11 2 Webbing 42 11 2 1 Seams 43 11 2 2 Metallic components 43 11 2 3 The material of the lying surface struts 44 11 2 4 Transportation backpack 44 11 3 Antirotation set 44 12 ERSATZTEILE 45 13 ANNEX 1 WEAR PATTERN 45 14 1 APPENDIX 2 WARRANTY CARD 47 15 CHECK CARD 48 ...

Page 6: ...s rescue device in order to ensure an absolutely safe handling in the application 1 1 Important warnings For safety reasons the RollUP must be withdrawn immediately from use if there are doubts about safe use or the equipment has been claimed by a crash and that this equipment may only be used again if a competent person has given a written consent the Rollup is not suitable for as a safety harnes...

Page 7: ... RollUP consists of a flexible rollable hard plastic shell PE HD lying surface The RollUp is not intended for the transport of material which is not directly used for the rescue or rescue of the patient Please note that sharp edges can damage the RollUp material Only the buckles belts approved by us the manufacturer may be used Self securing slings used by rescuers for personal protection may only...

Page 8: ...spected the patient before being placed in the RollUP carrier is to be placed in an approved immobilization device e g A vacuum mattress 1 5 Application possibilities 1 5 1 Pulling on the ground Straight terrain The patient can be pulled on grass or snow without any problems However please note the increased wear of the lying surface resp possible damage due to contact with sharp objects 1 5 2 Tra...

Page 9: ... 4 Vertical salvage The vertical suspension straps RLP2217 are inserted into the reinforcing plates 1 5 5 Adjustable rescue lifting bridle Balance Balance lifting bridle Variable adjustment between vertical horizontal Any angle between vertical and horizontal can be set ...

Page 10: ... fall arrest EN 358 2000 Restraining straps and fasteners EN 12277 2007 Mountaineering equipment DIN 23400 2008 Rescue stretcher for mining grinding basket 1 7 Identification Identification plate with part number serial number year of manufacture quarter The device has been approved as a European medical device and complies with the applicable MDR specifications The CE marking part identification ...

Page 11: ...al RollUP A02 01 2021 Page 11 to 50 On all belts a label with part number production year quarter is sewn Belt identification sample All components carabiner rigging plates etc which are included in the scope of delivery are marked ...

Page 12: ...cm RollUP RL3000RP RL3000RS RL3000RX Diameter rolled up Ø 27 cm Weight without bag and accessories Min 5 4 kg 8 8kg Maximum permitted load Max 150 kg Minimum permissible body 50 kg 160 cm Maximum permissible body measurements 130 kg 195 cm Temperature range 30 C bis 50 C dimensions Length Width Ca 254 cm ca 92 cm RollUP RL4000RP RL4000RS RL4000RX Diameter rolled up Ø 27 cm Weight without bag and a...

Page 13: ...ge 13 to 50 2 2 Lifting bridles fixed integrated with fixed length RLP2228R RLP2228B RLP2228Y Mounting height 76cm Fixed integrated with adjustable length RLP2228R RLP2069B RLP2069Y Mounting height 76cm BALANCE Lifting Bridle RLPBAX01 Mounting height 140cm ...

Page 14: ...LP2008 Mounting height 54cm can be removed and hooked into the handle loops suspension standard with fixed length RLP2034 Mounting height 63cm can be removed and hooked into the handle loops suspension standard with fixed length RLP2046 Mounting height 100cm can be removed and hooked into the handle loops ...

Page 15: ...bridle with fixed length Use Horizontal salvage Inclination adjustable no Designation Head strap with integrated strap for vertical salvage Use Vertical salvage Inclination adjustable no Designation Lifting bridle Standard Use Horizontal salvage Inclination adjustable no Designation Strap for vertical salvage Use Vertical Inclination adjustable no Designation BALANCE Lifting Bridle Use Horizontal ...

Page 16: ... changes the suitability of the selected lifting bridle must be checked or possibly exchanged for another variant Depending on the expected rescue situation there are different bridles The most universal rescue possibilities are obtained only by using the balance lifting bridle adjustment between vertical horizontal is possible under load You will find an overview of the various lifting bridles un...

Page 17: ...ately It is recommended that the RollUp be stuck or sealed in the transport bag after use and testing Depending on the company s internal regulations a re examination before use may possibly be omitted Examinations after use After completion of the deployment the RollUP is as required to be cleaned It must be checked for externally recognizable damage Defective equipment must be returned to the ma...

Page 18: ...f the patient Exception winch operation The same applies to vacuum mattresses The use of vacuum mattresses is recommended 4 Handling during operation 4 1 Preparing RollUP Storing Patient Remove the RollUP from the transport bag Loosen the retainer strap Unroll the RollUP and bend it into shape Open all patient belts Bring all straps to maximum length Insert the spinal protector If no in place inse...

Page 19: ...Unroll In order to be able to place the RollUP flat it must first be bent back Transport the RollUp in the provided bag Open the bag remove all necessary components Shaping the base plate Insert middle strut Depending on the model fix the headboard RollUP is ready for use ...

Page 20: ...nal strut Push it under the crossbars through the two tabs as far as they will go In order to roll up the RollUP only the longitudinal brace must be removed This is then simply pushed back into the tabs during assembly 4 2 3 Roll up The cross braces and the footrest can remain mounted The longitudinal strut must be dismantled Place the RollUP flat Start rolling up at the head of the head Firmly ro...

Page 21: ... 4 3 Patient positioning Place the RollUp flat next to the patient Slide log roll the patient onto the RollUP Position the patient with the shoulders lining up with the first triangle anchor plates When rolled up the RollUP has a very compact size about 20cm diameter ...

Page 22: ...UP A02 01 2021 Page 22 to 50 If present place footplate RLP2037R in vertical position using risers RLP2219 Stretch the patient restraint straps RLP2003 2004 2006 Close the ratchet closure in the head area as far as it will go RL3000 RL4000 ...

Page 23: ... position of the patient in the RollUP is important The patient should be positioned with the shoulders on the upper strut If no foot straps are used then positioning must be done using the foot plate RLP2226 V02 Straps for patient positioning and fixing Foot straps for patient positioning and fixing adjustable length ...

Page 24: ...A02 01 2021 Page 24 to 50 RLP2236 Shoulder straps for patient positioning and fixing adjustable length patient perfectly positioned in the RollUP important no belt should be placed over the neck Alternatively cross the two upper patient belts ...

Page 25: ... the lying surface rests against the feet and both feet are supported between the two belts when using the foot straps the foot plate is not used If foot straps RLP2226 V02 for patient positioning are availlable position the patient with the shoulders in line with the first triangle anchor plates ...

Page 26: ...0kg During the entire rescue the person being stored must be secured at the central attachment point carabiner rigging plate by means of an additional person safety device belt or belt sling In the case of vertical rescue the use of the foot strap RLP2226 V02 is recommended Helmet requirement to protect the patient by falling stones if necessary 5 2 Helicopter rescue In order to prevent any proble...

Page 27: ...eral statement can be made hereto how the respective organization handles the transport of the RollUP Foot strap RLP2226 V02 and shoulder strap RLP2236 are mandatory during helicopter transport Fixation of the patient for a possible rotation Observe the applicable winch regulations of the respective helicopter Observe the flight operating manual of the respective helicopter Warning of uninvolved p...

Page 28: ...he RollUP The tension belt must be individually adjusted in length and adjusted according to the mountain situation If there is a gradient or steep gradient an additional brake line restraint may be used In the case of a head injury be careful not to raise the patient during pulling ...

Page 29: ...l carabiner through both loops of the vertical belt and connect with the lifting rope Tighten the rope and secure it Pull the RollUP gently from horizontal to vertical position If possible support the RollUP from the sides When using a guide line from below there is a risk of falling objects helmet requirement Vertical rescue ...

Page 30: ... Attach steel carabiners to both rigging plates Attach the mountain rope to the steel carabiners When using a guide line from below there is a risk of being hit by falling objects helmet compulsory 5 6 Winch recovery Hook the anti rotation rope into the D ring provided Hook the winch hook into the steel carabiner lifting the horizontal suspension until the tension of the winch cable is transferred...

Page 31: ...r An additional inflatable pillow increases the buoyancy a little in the water but is not absolutely necessary For use in the sea swell a foot weight as well as a breast float is required This Marine Set ensures an upright vertical position of the RollUP in the water and turns the RollUP automatically in the event of a possible tipping into the head up position It is recommended to install the flo...

Page 32: ...Implementation of the assembly Detailed view of how to thread the belts place the float next to the RollUP In the area where it is to be mounted In the head area there are two eyelets These are specially designed for mounting the float Thread the belt through both eyelets ...

Page 33: ...Operation and maintenance manual RollUP A02 01 2021 Page 33 to 50 pull the belt through the metal tightener and tighten it firmly The procedure for the second belt is similar ...

Page 34: ... the trapezoidal plate It is possible that one hole is already occupied this is not a problem simply guide the belt parallel Pass this strap through the metal buckle as well and tighten it To assemble the Pillow pillow Inflatable pass the strut through the pillow and fix it reinsert the center brace into the RollUP ...

Page 35: ...tion and location of the pillow 5 7 Water application accessories VK20X01 Pillow Pillow Inflatable olive VK20X02 Pillow Pillow Inflatable VK20X03 Pillow Pillow Inflatable black cordura Easy mount VK20X04 Pillow Pillow Inflatable black TPU Easy Mount RLP2070R Flotation device rigid ...

Page 36: ...ators On sloping terrain additional back up securing by means of a rope is recommended for safety reasons 5 9 Winter use Using the RollUP on snow and ice is not a problem Please note to protect the patient against hypothermia by means of blankets thermal bag Also note when using the RollUP on snow ice that the smooth surface of the RollUP causes almost no friction on the snow and this therefore pr...

Page 37: ...ve manufacturer Disinfection with pH neutral disinfectants based on quaternary ammonium compounds with chlorhexidine Follow the application instructions of the respective manufacturer After washing with detergent and or disinfectant wash at least twice with clear fresh water to remove all detergent residues Spray disinfection with alcohol based disinfectants is permitted Follow the application ins...

Page 38: ...ed to salt seawater for more than 24 hours must be discarded 7 Storage The RollUP must be stored in such a way that its readiness for use remains undiminished The RollUP must be stored in a dry well ventilated place and protected from direct sunlight Normal room climate as a guide Storage rooms must be kept free of vermin Do not store fuels lubricants acids or chemicals in the immediate vicinity R...

Page 39: ...vice life is reduced by damaging influences such as temperatures mechanical stress due to regular and possibly intensive use or a drop load damage due to abrasion cuts chemicals fusing due to high temperatures etc These influences can have different effects on the reduction depending on the intensity duration of exposure and combination of different influences Intensive use and or extreme operatin...

Page 40: ...skilled person After 2 year date of purchase by qulified skilled person After 3 year date of purchase by qulified skilled person After 4 year date of purchase by qulified skilled person After 5 year date of purchase by qulified skilled person After 6 year date of purchase by qulified skilled person After 7 year date of purchase by qulified skilled person After 8 year date of purchase by qulified s...

Page 41: ...ment run card and an inspection for a special reason by a second inspector 4 eyes principle must be carried out If the test result is negative the RollUP must be returned to the manufacturer for repair or the device must be taken out of service 10 5 Sorting out After expiry of the period of use specified in the section Periodic inspections the RollUP must be taken out of service If the continued a...

Page 42: ...iling of the belts must be removed with clean water or a mild detergent solution and brush Do not expose to direct sunlight or direct heat radiation from heating sources Disinfect with commercially available alcohol based agents Do not use any other chemical cleaning agents or solvents Follow the application instructions of the respective manufacturer 11 Periodic review RollUP Annual review 11 1 G...

Page 43: ...lled out seam thread heavily abraded seams traces of melting If any of the above criteria are found the component must be replaced 11 2 2 Metallic components All metal slinging connecting and adjusting means rigging plates metal buckles carabiners eyelets riveted connections sleeve nut with slotted screw etc must be checked for Malfunctioning cracks or fractures deformations heavy wear and corrosi...

Page 44: ...ded 11 2 4 Transportation backpack The transport backpack must be checked for the following points Condition of the cover intact Zipper common and functional carrying system firmly sewn and undamaged If it is determined that one of the above criteria is not met the transport backpack must be replaced or sent for repair 11 3Antirotation set The anti rotation set must be checked for the following po...

Page 45: ...rts can be exchanged by the customer himself 13 Annex 1 Wear pattern The RollUP must be blocked for horizontal movement if Sharp edged scratches deeper than 1 mm and longer than 50mm are present Continuous holes or cuts through the material inside the RollUP wear abrasions scuffing on the lying surface of more than Lying surface of more than 1mm depth are present Overloading buckling permanent def...

Page 46: ...Operation and maintenance manual RollUP A02 01 2021 Page 46 to 50 Not allowed Abb 01 Nicht Zulässig Permanent deformation exemplary Kinks exemplary Overload exemplary Not allowed Not allowed ...

Page 47: ...cturer Firma Kohlbrat Bunz Radstadt Österreich 1 Date of manufacture 2 Date of 1st use 3 Devices parts number 4 Testing before first use on by 5 Serial number to be entered manually The conformity of the above information with the labeling of the associated device is certified Official seal stamp of the department signature ...

Page 48: ...ection card makes no claim to completeness of the inspection criteria and does not release the expert from his decision on the overall condition For each inspection a high resolution image of the tread lying surface must be taken and archived G Devices parts number D Designation Serial number D Manufacturer Date Date Signature Next test Reason for the test 1 year 2 year 3 year 4 year 5 year 6 year...

Page 49: ...ar 6 year 7 year 8 year 9 year 10 year Lying surface no scratches deeper than 1mm Webbing undamaged Seam patterns undamaged Strap ends secured sewn around No deformations on metal parts Clamp buckles not deformed and free to move Snap hook present and functional Instruction manual available Product labeling readable Other All right Locked ...

Page 50: ...enance manual RollUP A02 01 2021 Seite 50 von 50 Qualitätsmanagement gemäß EN ISO 9001 2008 und EN ISO 13485 2003 KOHLBRAT BUNZ GMBH A 5550 Radstadt Austria T 43 0 6452 7193 0 F 43 0 6452 7193 51 office kohlbrat bunz com ...

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