Koganei FRZ Series Specifications Download Page 2

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❶

Improved knob operability and simple bowl installation and removal.

Improved operability and maintainability

Supports

□

1.181 in. integrated pressure gauges, other pressure gauges,

and pressure switches.

Pressure gauge, pressure switch

Specialized

series

for

standalone application

Regulator

RZ30

FRZ30

Filter regulator

RZ40

Regulator

FRZ50

Filter regulator

RZ50

Regulator

FRZ40

Filter regulator

The

and

series

can be used in combinations

Water removal function is eliminated for more fl exible installation.

Flexible installation

Ozone resistance specifi cations and NCU specifi cations (copper free)

Note

are

standard.

Note: Excluding pressure switch and pressure gauge options.

Supports a wide variety of environments

Improved fl ow rate characteristics allow a smaller confi guration
(close side-by-side spacing is possible).

Down sizing

New-generation Filter Regulator

Series

Excellent for air lines with water and fl uids already removed.

1.378

1.575

1.969

Summary of Contents for FRZ Series

Page 1: ...ifications All products are RoHS compliant Series Flexible installation Water removal function eliminated for more flexible installation Improved operability Improved knob operability and simple bowl installation and removal Water removal fun Flexible Water removal fu ...

Page 2: ...0 Filter regulator The 40 and 50 series can be used in combinations Water removal function is eliminated for more flexible installation Flexible installation Ozone resistance specifications and NCU specifications copper free Note are standard Note Excluding pressure switch and pressure gauge options Supports a wide variety of environments Improved flow rate characteristics allow a smaller configur...

Page 3: ...hangeable upper and lower set ting limits eliminate the need to remove the front cover the transparent plastic part and to use special tools Other pressure gauges and pressure switches are available See the next page for details 1 181 in integrated pressure gauge is compact with almost nothing sticking out Visibility is also improved with an easy to see 270 swing angle display The bowl can be remo...

Page 4: ...sted through a 3 port valve Better safety through a lock mechanism with a lock hole while exhausting residual pressure Also an easy to see red color is used for better visibility of the operating Knob These devices are used to connect devices for the 40 series and 50 series body sizes The brackets can be used with all size filter regulators and regulators A φ1 122 in panel mounting hole can be use...

Page 5: ...o basic construction or to its performance or to functions Doing so creates the risk of injury electric shock fire etc Do not splash water on the product Spraying it with water washing it or using it under water could result in malfunction of the product leading to injury electric shocks fire etc While the product is in operation avoid touching it with your hands or otherwise approaching too close...

Page 6: ...ccur It could cause erratic operation Do not use the product at the beach in direct sunlight near mercury vapor lamps or near equipment that generates ozone Ozone causes rubber components to deteriorate resulting in reduced performance or degradation or stop of functions Do not use in locations where there is a heat source nearby or that are subject to radiated heat CAUTION When mounting the produ...

Page 7: ...oducts regarding the maintenance space 2 Do not attach piping so that just one side is fixed as shown in the following diagram Support external piping separately 3 Use the D module or a bracket to install all the products 4 The product can be mounted installed in any direction It is also possible to install it with the bowl of the filter on top 5 When mounting installing the product always make su...

Page 8: ...g the product in an environment or with media that is specified in the above item 2 will cause the product s functions to stop after a short period and will reduce the product performance and service life Media 1 Use clean air through 5μm or smaller filter for the supply medium Contact the nearest Koganei sales office or overseas department if you are considering using something other than cleaned...

Page 9: ...aust and vent hole 1 When the knob on the filter regulator or regulator is turned to reduce the OUT port secondary side pressure or when the OUT port secondary side pressure is higher than the set pressure and is exhausted air is exhausted to the outside through the vent hole shown in the diagram Design and selection NOTE If the pressure is set above 85 the effect of the fluctuations in the IN por...

Page 10: ...to exceed the upper limit of the pressure setting range by turning the knob to the upper limit of the side but keep the regulated pressure within the pressure setting range 3 Lock the knob after regulating the pressure 2 Start at a low pressure and match it to the desired set pres sure when regulating the pressure If you exceed the desired pressure lower the pressure again and start from a low pre...

Page 11: ...ck for any effect it may have had on equipment and devices that are installed after the filter regulator or regulators and then attach the knob 2 Attaching the knob while the filter regulator or regulator IN ports primary side pressure is being supplied may cause a temporary rise in pressure on the OUT port secondary side pressure Before attaching the knob always release pressure on the IN port pr...

Page 12: ...in the air supply to the IN port primary side install a pre filter on the IN port primary side or change the element more often As a guideline change the element after a year of use Replacing the pressure port plate knob and mounting ring 1 When replacing the pressure port plate refer to Replacing the 1 181 in integrated pressure gauge and pressure port plate on page 2 When replacing the knob and ...

Page 13: ... ft lbf Mounting installation and piping NOTE Applying unnecessary force or impact to the knob may damage component parts NOTE If torque exceeding the specifications is applied the head of the screw or threads may be damaged and cause damage to component parts Also if torque below the specifications is used the screw may come loose and cause an air leak 1 P port 2 A port 3 R port Flow mark Knob Mo...

Page 14: ...ole 1 The lock hole on the residual pressure exhaust valve is used to secure the air flow in a state of exhaust and to prevent changes to the state of the air supply 2 Check the window shown in the diagram below to see the state of the residual pressure exhaust valve If SUP is show ing air is being supplied If EXH is showing air is being exhausted 2 The diameter of the lock hole is φ0 394 in 3 A l...

Page 15: ...is the same for the various modules and adapters Refer to the Handling Instructions and Precautions for the modules and adapters 2 Do not pull too hard on the wires or bend them too much Also when handling the products carry them by the pressure switch side and do not apply too much force to the wires 3 Be careful when handling the pressure switch modules subject ing them to strong impact may caus...

Page 16: ...es with integrated pressure gauge 90 rotation installation not possible 0 psi 145 120 90 60 30 0 psi 145 120 90 60 30 0 psi 145 120 90 60 30 psi 14 5 29 43 5 58 NOTE Raise pressure Adjusting screw Do not turn the slotted head screw on the back side It will cause a malfunction Reduce pressure Tool Pressure switch module Detection pressure scale 1 Use a detection pressure scale as a guideline Settin...

Page 17: ...hloride chloroform trichlene tetrachloroethylene carbon tetrachloride Organic solvents for metal cleaning trichlene tetrachloroethylene carbon tetra chloride Chlorinated aromatic hydrocarbons Chlorobenzene dichlorobenzene benzene hexachloride BHC Agricultural chemicals Petroleum com ponents Solvent naphtha gasoline Fuel Alcohol Methyl alcohol ethyl alcohol cyclohexanol benzyl alcohol Anti freezing...

Page 18: ...45 psi specification 1 969 in pressure gauge with built in switch Lead wire For 100VAC 200VAC GS1C 145 psi specification 1 969 in pressure gauge with built in switch With DIN connector For 24VDC GS1D 145 psi specification 1 969 in pressure gauge with built in switch With DIN connector For 100VAC 200VAC Note Refer to order codes and dimensions on page to for information about the specifications for...

Page 19: ...onport R FRZ SRK FRZ Knob with lock Bonnet Spring Caution ring Stem Valve Guard button Filter element Bowl Adjusting assembly Mounting ring Body Valve guide Spring Diaphragm For FRZ32 Built in check mechanism FRZ3 Knob with lock Bonnet Adjusting assembly Caution ring Rubber ball Adapter Valve Guard button Spring Filter element Bowl Spring Spring Diaphragm Mounting ring Body Stem Valve guide Diaphr...

Page 20: ...3000 ℓ min ANR Flow rate 0 35 70 105 ft3 min SCFM 1000 2000 3000 ℓ min ANR Flow rate 0 17 5 35 52 5 ft3 min SCFM 500 1000 1500 ℓ min ANR Flow rate 0 17 5 35 52 5 ft3 min SCFM 500 1000 1500 ℓ min ANR Flow rate 0 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 14 5 29 43 5 58 72 5 87 101 5 psi Secondary side pressure 0 1...

Page 21: ... 256 1 398 4 528 When knob is locked 4 390 NPT1 4 1 004 1 181 1 181 1 378 2 854 φ1 673 φ1 673 2 913 2 067 3 228 For GS1A and GS1B For GS1C and GS1D 0 079 ０ｐｓｉ１４５１２０９０６０３００ 0 2 0 8 1 0 MPa psi 30 150 120 0 6 0 4 60 90 2 83 1 181 For GS6 0 ０ 30 60 0 4 0 6 90 0 8 120 150 1 Mpa psi 0 2 150 90 30 120 60 0 0 4 0 6 1 ０ 0 8 0 2 USE NO OIL MPa psi Filter regulator dimensions in FRZ30 F11 FRZ3...

Page 22: ...35 1 024 NPT1 4 M28 1 5 mm 1 181 1 004 1 181 1 378 φ1 673 2 854 3 228 For GS1C and GS1D 2 067 For GS1A and GS1B 2 913 φ1 673 Maintenance space at least 1 181 ０ｐｓｉ１４５１２０９０６０３０ 0 ０ 30 60 0 4 0 6 90 0 8 120 150 1 Mpa psi 0 2 150 90 30 120 60 0 0 4 0 6 1 ０ 0 8 0 2 USE NO OIL MPa psi ０ 0 2 0 8 1 0 MPa psi 30 150 120 0 6 0 4 60 90 2 83 1 181 For GS6 Filter regulator dimensions in FRZ40 F11 ...

Page 23: ...s locked 5 866 1 280 0 256 1 831 3 051 1 181 1 063 1 437 1 181 2 913 φ1 673 φ1 673 2 972 2 067 3 287 For GS1A and GS1B For GS1C and GS1D Maintenance space at least 1 181 ０ｐｓｉ１４５１２０９０６０３００ 0 2 0 8 1 0 MPa psi 30 150 120 0 6 0 4 60 90 150 90 30 120 60 0 0 4 0 6 1 ０ 0 8 0 2 USE NO OIL MPa psi 0 ０ 30 60 0 4 0 6 90 0 8 120 150 1 Mpa psi 0 2 2 83 1 181 For GS6 FRZ50 F11 FRZ51 F11 Pressure ...

Page 24: ...6 145 psi specification digital pressure switch GS1A 145 psi specification 1 969 in pressure gauge with built in switch Lead wire For 24 VDC GS1B 145 psi specification 1 969 in pressure gauge with built in switch Lead wire For 100 VAC 200 VAC GS1C 145 psi specification 1 969 in pressure gauge with built in switch With DIN connector For 24 VDC GS1D 145 psi specification 1 969 in pressure gauge with...

Page 25: ...et Caution ring Stem Diaphragm Relief hole Valve Mounting ring Adjusting assembly Knob with lock Body Spring Spring Built in check mechanism For RZ32 RZ3 Plug Bonnet Knob with lock Adapter Stem Valve Mounting ring Caution ring Adjusting assembly Diaphragm Body Spring Diaphragm Rubber ball Spring Spring RZ4 RZ5 1 o ring and 2 small screws 1 o ring and 2 small screws Connection port diameter Blank N...

Page 26: ...0 ℓ min ANR Flow rate 0 17 5 35 52 5 ft3 min SCFM 500 1000 1500 ℓ min ANR Flow rate 0 17 5 35 52 5 ft3 min SCFM 500 1000 1500 ℓ min ANR Flow rate 0 17 5 35 52 5 ft3 min SCFM 500 1000 1500 ℓ min ANR Flow rate 0 35 70 105 ft3 min SCFM 1000 2000 3000 ℓ min ANR Flow rate 0 35 70 105 ft3 min SCFM 1000 2000 3000 ℓ min ANR Flow rate 0 14 5 29 43 5 58 72 5 87 101 5 psi Secondary side pressure 0 1 0 2 0 3 ...

Page 27: ...2 M5 0 8mm 01 2 NPT1 8 02 2 NPT1 4 1 378 M28 1 5 mm 0 689 3 110 When knob is locked 2 972 0 846 1 260 1 969 0 256 1 398 OUT IN NPT1 4 0 079 ０ｐｓｉ１４５１２０９０６０３００ 0 2 0 8 1 0 MPa psi 30 150 120 0 6 0 4 60 90 2 83 1 181 For GS6 0 ０ 30 60 0 4 0 6 90 0 8 120 150 1 Mpa psi 0 2 150 90 30 120 60 0 0 4 0 6 1 ０ 0 8 0 2 USE NO OIL MPa psi Regulator dimensions in RZ30 F11 RZ31 F11 RZ32 F11 Pressure...

Page 28: ...1A GS1B GS1C and GS1D 1 969 1 260 3 839 When knob is locked 3 701 1 575 M28 1 5 mm IN OUT 0 256 1 004 1 024 1 575 NPT1 4 0 079 For G1S and G3S ０ｐｓｉ１４５１２０９０６０３０ 0 ０ 30 60 0 4 0 6 90 0 8 120 150 1 Mpa psi 0 2 150 90 30 120 60 0 0 4 0 6 1 ０ 0 8 0 2 USE NO OIL MPa psi ０ 0 2 0 8 1 0 MPa psi 30 150 120 0 6 0 4 60 90 2 83 1 181 For GS6 Regulator dimensions in RZ40 F11 RZ41 F11 Pressure gauge...

Page 29: ...0 4 193 When knob is locked 4 055 M28 1 5 mm 1 969 NPT1 4 OUT IN 1 831 1 142 1 280 1 181 1 063 1 378 1 378 02 2 NPT1 4 03 2 NPT3 8 04 2 NPT1 2 0 079 For B ０ｐｓｉ１４５１２０９０６０３００ 0 2 0 8 1 0 MPa psi 30 150 120 0 6 0 4 60 90 150 90 30 120 60 0 0 4 0 6 1 ０ 0 8 0 2 USE NO OIL MPa psi 0 ０ 30 60 0 4 0 6 90 0 8 120 150 1 Mpa psi 0 2 2 83 1 181 For GS6 RZ50 F11 RZ51 F11 Pressure gauge options ...

Page 30: ...e NPT 1 P and 2 A 1 8 1 4 3 8 1 2 3 R 3 8 Maximum operating pressure psi 145 Proof pressure psi 218 Operating temperature range atmosphere and media F 41 to 140 Method of operation Manually operated Knob Number of positions and ports 2 positions and 3 ports Operating torque of knob ft lbf 0 74 Knob operation angle 90 Flow rate characteristics 1 P 2 A Sonic conductance C dm3 s bar 4 28 8 60 12 46 1...

Page 31: ...ide pressure Secondary side pressure 0 MPa 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 psi 0 0 14 5 29 43 5 58 72 5 87 101 5 116 130 5 145 MPa 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 psi 0 0 14 5 29 43 5 58 72 5 87 101 5 116 130 5 145 MPa 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 psi 0 0 14 5 29 43 5 58 72 5 87 101 5 116 130 5 145 50VZ F11 01 50VZ F11 02 03 04 0 0 70 105 140 175 2000 3000 4000 5000 0 0 ...

Page 32: ...osphere and media F 41 to 140 non condensation Pressure setting range psi 15 to 58 Response differential psi 12 or less Contact type Reed contact of a contact NO Electrical Specifications Wiring type 2 wire type Load voltage 5 to 28 VDC 85 to 115 VAC Load current DC 40 mA MAX AC 20 mA MAX Internal voltage dropNote 1 0 1 V MAX at load current of DC 40 mA Leakage current 0 mA Response time 1 ms MAX ...

Page 33: ...g plate 1 hexagonal socket head screw and 2 o rings included psi 14 5 29 43 5 58 0 591 1 201 0 177 1 181 0 717 0 728 0 394 0 31 2 36 A 39 B 118 2 094 Pressure adjusting screw 0 047 slot 0 402 Accessory Coupling plate Accessory Hexagon socket head screw M4 x 0 7mm blength elow head 0 315 2 953 2 343 0 236 0 630 0 630 0 091 1 378 2 264 0 551 0 039 0 787 R0 128 0 492 0 315 0 256 2 756 0 315 0 256 R 0...

Page 34: ... 1 2 3 4 8Z 8Z F11 List of models Module adapter Note Modules and adapters cannot be assembled with the filter regulator FRZ3 F11 and the regulator RZ3 F11 F module for connecting 8Z F 8Z S F11 Compatible models Filter regulators FRZ40 F11 FRZ41 F11 FRZ50 F11 FRZ51 F11 Regulators RZ40 F11 RZ41 F11 RZ50 F11 RZ51 F11 Residual pressure exhaust valve 50VZ F11 iB Cyclone IBCY40 F11 IBCY50 F11 Compatibl...

Page 35: ... 1 043 1 339 0 492 0 787 1 220 1 890 1 496 0 402 0 717 0 630 0 630 1 hexagonal socket head screw and 2 o rings included 0 217 0 728 0 079 1 240 0 315 0 886 0 886 Intermediate branch block 1 575 1 772 NPT1 2 0 669 1 339 0 669 1 339 T1 F11 NPT1 8 T2 F11 NPT1 4 T3 F11 NPT3 8 T4 F11 NPT1 2 0 787 NPT1 8 0 787 1 772 NPT1 4 0 886 0 787 NPT3 8 1 hexagonal socket head screw and 2 o rings included One each ...

Page 36: ...ocket head screw and 2 o rings included One each of plug NPT1 8 NPT1 4 NPT3 8 and NPT1 2 included 1 181 0 591 0 591 0 591 1 181 Pipe adapter 1 hexagonal socket head screw and 2 o rings included 1 752 0 866 1 220 0 610 0 402 Connecting bracket 0 217 0 728 0 079 1 240 Coupling plate M4 0 7mm 0 717 S1 F11 NPT1 8 S2 F11 NPT1 4 S3 F11 NPT3 8 S4 F11 NPT1 2 Connecting bracket module bracket M4 0 7mm 0 09...

Page 37: ... 787 0 091 0 492 1 043 0 315 3 386 Module bracket 2 phillips head self tapping screws and 2 washers included 0 217 0 728 0 079 1 240 Coupling plate 1 hexagonal socket screw included Module bracket dimensions in Coupling plate dimensions in 8Z DP 8Z FP ...

Page 38: ...duct body Option to support the product body Bracket Bracket dimensions in For filter regulators and regulators 8Z BK For residual pressure exhaust valve 8Z BV Bracket 1 969 0 197 0 217 1 417 1 260 0 945 0 551 0 256 φ 1 1 0 2 0 079 2 146 1 378 2 067 2 cross head pan screws included 1 457 1 417 φ1 575 0 1 7 7 1 260 0 118 0 118 0 276 2 323 1 378 1 181 0 906 0 091 1 142 1 890 Bracket Materials of maj...

Page 39: ... C 30 F11 1 181 in integrated pressure gauge for FRZ series Materials of major parts Bourdon tube Brass Front cover Polycarbonate Case Polybutylene terephthalate Mass oz 1 06 F 41 to 140 non condensation F S 4 F S 6 Pressure indicator range psi 0 to145 0 to 58 Display zone movable range psi 0 to145 0 to 58 Display zone maximum set range psi 72 5 29 Maximum operating pressure psi 145 58 Connection ...

Page 40: ...ssure indicator range 1 Standard specifications 145 psi 3 Low pressure specifications 43 5 psi G1 40 F11 G3 40 F11 Pressure gauge G1 40 F11 G3 40 F11 G 40 Handling instructions and precautions During mounting and piping operations do not grab the pressure gauge body to tighten For tightening always use a wrench on the piping connection port s square portion Use a tightening torque of 2 21 to 3 69 ...

Page 41: ...t grab the pressure gauge body to tighten For tightening always use a wrench on the piping connection port s square portion Use a tightening torque of 2 21 to 3 69 ft lbf if the pressure gauges are mounted on the pressure port plate with NPT1 4 150 90 30 120 60 0 0 4 0 6 1 ０ 0 8 0 2 USE NO OIL MPa psi Low pressure marker High pressure marker Cover ring Preset marker You can set the preset marker R...

Page 42: ...eration Short circuit protection Equipped Display 4 digits 4 digits 3 color LCD display display refresh rate 250 ms 500 ms 1000 ms selectable by key operation Displayed pressure range 14 5 to 145 psi Indicators Orange LED comparative output 1 operation indicator comparative output 2 operation indicator Lights up when comparative output is ON Environmental resistance Protective structure IP40 IEC A...

Page 43: ...s thinner or water oil or grease 7 Do not put pins or anything else in the pressure port Doing so could damage the diaphragm and cause malfunctions 8 Do not operate the keys with a pin or similar sharp object Other precautions Setting items Threshold value setting You can directly change the ON OFF threshold value by just pressing the UP key or DOWN key This function forces the pressure value to z...

Page 44: ...ad 12 to 24V DC 10 Input output circuit diagram Terminal layout Input output circuit and connections Terminal no Name V Comparative output 1 Comparative output 2 0V MODE Ｅ MPa GS6 KOGANEI φ0 146 cable 1 GS620 3W 0 1 1 MPa 1 181 1 181 0 374 1 673 0 295 1 004 0 059 NPT1 8 male thread 0 787 Connector 0 787 0 472 M3 0 5mm Female thread depth 0 157 M5 0 8mm Female thread 1 38 0 31 0 31 1 97 78 7 GS620 ...

Page 45: ...tions Switch specifications Notes 1 Shows when the pressure is rising 2 Use a set pressure that has a differential of at least 14 5 psi with the supply pressure 3 Regulating pressure indicator errors and repeatability errors could be accumulated maximum 14 5 psi Be careful during operations Approximately 19 7 Pressure adjustment screw φ1 772 Outside diameter of pressure gauge φ0 709 0 059 M5 0 8 m...

Page 46: ... make it easier to mount the terminal body onto the terminal cover Without peeling off their insulations insert the lead wires into the ter minal body until they bump up against the lead wire stopper lower the contact from above to the lead wire and use pliers to push them into firm contact so that the contacts are touching the core wire 1 To regulate the pressure do not remove the cap on the lens...

Page 47: ...ot periodically checked for proper functioning Any operation beyond the rated capacity any improper use or application or any improper installation of the product or any substitution upon it with parts not furnished or approved by KOGANEI CORP shall void this warranty This warranty covers only such items supplied by KOGANEI CORP The products of other manufacturers are covered only by such warranti...

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