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II 3239

INSTALLATION INSTRUCTIONS

December 1992

Page II-4

© Kodak Ltd.

UNPACKING AND INSTALLATION INSTRUCTIONS FOR M35-M VERSION.

NOTE :-

A 5 or 6 amp fused supply should be provided for the MINILOADER.

1.

The MINILOADER is in the smaller of the two PACKING CASES, the larger CASE contains the
STAND for the MINILOADER and the parts for the M35-M.

2.

Remove the BANDING from the larger PACKING CASE and lift the CARTON off the PALETTE.

3.

Unpack and check all the parts.  The CASE should contain :-

PART     QUANT.

DESCRIPTION

30015562

8

COUNTERSUNK SCREWS M4x12  -  (FOR PROCESSOR PANEL FIXING)

30015569

1

PLAIN WASHER  M4 - (LEFT HAND PROCESSOR PANEL FIXING)

30015612

2

NUT M4  - (LEFT HAND PROCESSOR PANEL FIXING)

30015655

4

SCREW, HEXAGONAL, M8x20 - (FASTENING MINI. TO THE STAND)

30015669

2

STAR WASHER M4 - (FAN GRID GROUNDING)

30015691

1

SCREW M4x12  - (LEFT HAND PROCESSOR PANEL FIXING)

30025836

4

STAR WASHER M10 - (USED TO GROUND M35-M TO PLINTH)

30025838

4

STAR WASHER M8 - (USED TO GROUND MINILOADER TO STAND)

30025842

7

CUP WASHER M4 - (FOR PROCESSOR PANEL FIXING)

30025843

8

CAGED NUT M4 - (FOR PROCESSOR PANEL FIXING)

30026148

1

STAND ASSY. - (FOR MINILOADER)

30026149

1

FRONT PANEL ASSY - M35-M

30026151

1

REAR PANEL ASSEMBLY - M35-M (INCLUDES 30026153 & 30026157)

30026155

1

DRIER EXIT PLATE - M35-M

30026162

1

PLINTH - M35-M

30026172

6

RETAINING BLOCKS

30026180

1

PROCESSOR LIGHT BAFFLE

30026205

1

M35-M TRANSPARENT PANEL - LEFT

30026206

1

M35-M TRANSPARENT PANEL - RIGHT

30026252

1

M35-M TRANSPARENT PANEL - FRONT

30025253

1

M35-M FAN GRID

30026254

1

BRACKET, M35-M TRANSPARENT PANEL RIGHT, RETAINING

30026255

1

PLATE, M35-M MAINS SWITCH PROTECTING

4.

In the position where the MINILOADER is to stand, (the rear of the STAND is the open end), level the
STAND using the JACKING SCREWS leaving a gap of approximately 15 mm between the floor and the
bottom of the STAND.  See FIGURE 1.

5.

Unpack the M35-M PROCESSOR, remove the LID, FRONT PANEL, and the two SIDE PANELS.
Unscrew the STAND-BY OVERRIDE BUTTON from the REAR PANEL (leave the wires connected).
Remove the REAR PANEL, disconnecting the EXHAUST HOSE from the EXHAUST ADAPTOR.
Remove the EXHAUST  ADAPTOR, and the PANEL FIXING SCREWS and RETAINING WASHERS
from the REAR PANEL and keep.  Discard all PANELS.

Summary of Contents for 3236

Page 1: ...us Model Stand alone SV code 3236 MINILOADER 2 Plus Model M35 M SV code 3239 and MINILOADER 2 Plus Model 480RA SV code 3240 Publication No II 3239 December 1992 Kodak Ltd 1992 INSTALLATION INSTRUCTIONS Kodak MINILOADER 2 PLUS HEALTH SCIENCES DIVISION ...

Page 2: ...the right to change this information without notice and makes no warranty express or implied with respect to this information Kodak shall not be liable for any loss or damage including consequential or special damages resulting from the use of this information even if loss or damage is caused by Kodak s negligence or other fault This equipment includes parts and assemblies sensitive to damage from...

Page 3: ...S FOR M35 M VERSION 4 UNPACKING AND INSTALLATION INSTRUCTIONS FOR 480RA VERSION 1 3 UNPACKING AND INSTALLATION INSTRUCTIONS FOR STAND ALONE VERSION 1 6 MAMMOGRAPHY CASSETTE PREPARATION 2 0 VIDEO CASSETTE PREPARATION 2 1 INSTALLATION CHECK LIST 2 2 APPENDIX A SUITABLE STANDS 2 6 PUBLICATION CHANGE NOTE TABLE 2 9 PAGE ...

Page 4: ...M4 FOR PROCESSOR PANEL FIXING 30025843 8 CAGED NUT M4 FOR PROCESSOR PANEL FIXING 30026148 1 STAND ASSY FOR MINILOADER 30026149 1 FRONT PANEL ASSY M35 M 30026151 1 REAR PANEL ASSEMBLY M35 M INCLUDES 30026153 30026157 30026155 1 DRIER EXIT PLATE M35 M 30026162 1 PLINTH M35 M 30026172 6 RETAINING BLOCKS 30026180 1 PROCESSOR LIGHT BAFFLE 30026205 1 M35 M TRANSPARENT PANEL LEFT 30026206 1 M35 M TRANSPA...

Page 5: ... PLINTH the PLINTH is symmetrical it can be either way round in position under the STAND Roll the MINILOADER STAND away and install the FLOOR PLATES supplied with the PROCESSOR under the LEVELLING FEET and level the PLINTH leaving a gap of approximately 25 mm between the floor and the bottom of the PLINTH See FIGURE 2 Figure 2 Processor plinth 25 mm ...

Page 6: ...AGAZINES from the top of the MINILOADER and unpack them The case should contain PARTNo QUANT DESCRIPTION xxxxxxxx 1 MINILOADER 2 PLUS M35 M VERSION 30023169 1 SUPPLY MAGAZINE 18x24 CM 30023168 1 SUPPLY MAGAZINE 24x30 CM 30026197 1 SUPPLY MAGAZINE 8x10 INCH 30023197 1 SERIAL UNLOADING MAGAZINE 18x24 CM 30026262 1 SERIAL UNLOADING MAGAZINE 24x30 CM 30025844 2 KEYS FOR INTERLOCK OVERRIDE INSIDE MINIL...

Page 7: ...DE PANEL from the MINILOADER 13 Remove the following PACKING PROTECTIONS a The two RUBBER TIES that restrain the two SUCKER BARS b The packing BLOCKS under the TWO SUCKER BARS c The protection PACKING from the film exit CHUTE d The TIE WRAP from the MAGAZINE INJECTOR BAR e The TIE from the CASSETTE INJECTOR 14 Remove the BAG containing the SERVICE KEYS and the ZERO POSITION PEG CAUTION TWO PEOPLE ...

Page 8: ...iginal SCREWS etc Connect the EARTH LEAD from the PANEL to the M35 M ELECTRICAL BOX as shown in FIGURE 6 Refit the STAND BY RUN SWITCH Reconnect the M35 M EXHAUST HOSE to the EXHAUST ADAPTOR 15 Mount the six aluminium RETAINING BLOCKS on the top of the PROCESSOR FRAME as shown in FIGURE 5 All dimensions in mm 25 215 Dev Fix Wash 394 25 132 215 Figure 5 Figure 6 New rear panel Electrical box Earth ...

Page 9: ...C x 5 8 Discard the EXIT PLATE and the other SCREWS Fit the new EXIT PLATE supplied using the five new SCREWS and the one retained SCREW See FIGURE 7 18 Complete all the PLUMBING and WIRING to the PROCESSOR See FIGURE 8 for the purpose of the HOLES in the REAR PANEL Processor power cable Stand by Run switch Water inlet Replenisher inlets Exhaust Drain outlets D W F Figure 8 New screws 5 Retained s...

Page 10: ...STAR WASHERS IMPORTANT THE PAINT MUST BE REMOVED FROM THE FRAME WHERE THE STAR WASHERS CONTACT IT See FIGURE 10 Grid Screw New Star Washers Remove paint here Grid Screw Screw Figure 10 Figure 9 19 Discard the parts shown in FIGURE 9 but replace the CLIP which retains the ACCESS PANEL in place Replace the clip here Discard these parts ...

Page 11: ...in the PROCESSOR FRAME where indicated removing old SPEED NUTS where necessary and fasten the new clear PANELS and new METAL BRACKETS using the M4 COUNTERSUNK SCREWS 30015562 and CUP WASHERS 30025842 Also make the other fastenings as shown in the Figures Existing screw Countersunk screw 1 Existing screw New metal bracket 30026254 Countersunk Screw 3 Screw 30015691 Washer 30015569 Nuts 30015612 Cou...

Page 12: ... pulled forward to its STOPS Lay the LIGHT BAFFLE in position on the top of the PROCESSOR Plug in the two FLYING LEADS for PHOTOCELL FC9 and STAND BY OVER RIDE Pull the MINILOADER into its fully docked position and ensure the relative heights of the MINILOADER and PROCESSOR are correct Adjust if necessary 23 Complete the installation of the M35 M PROCESSOR using the M35 M INSTALLATION MANUAL IMPOR...

Page 13: ... USED TO FASTEN MINILOADER TO PROCESSOR 30015612 2 NUT THIN M4 USED TO FASTEN MINILOADER TO PROCESSOR 30025844 2 KEYS FOR INTERLOCK OVERRIDE INSIDE MINILOADER 30025845 4 LARGE DIAMETER WASHER M4 USED TO FASTEN MINI TO PROC 30025846 4 SCREW HEXAGON HEAD M8 x 40 MINILOADER LEVELLING FEET 30025848 4 WASHER FLAT M8 30025849 1 CAN OF TOUCH UP PAINT 30026265 1 PIN 6 x 35 MM INSIDE MINILOADER 3 Fit the f...

Page 14: ...M EXIT CHUTE d The TIE WRAP from the MAGAZINE INJECTOR BAR e The TIE from the CASSETTE INJECTOR Remove the BAG containing the SERVICE KEYS and the ZERO POSITION PEG In the two HOLES under the PROCESSOR FEED SLOT marked X install the two SCREWS M4 x 30 and the two THIN M4 NUTS as shown below in figure 15 Place one of the M4 LARGE DIAMETER WASHERS on each SCREW Screw Processor Miniloader Nut Thin nu...

Page 15: ...TRY By adjusting the LEVELLING SCREWS on the MINILOADER and the PROCESSOR if necessary set the height of the MINILOADER The vertical alignment is correct when a FILM hits the lower EN TRY ROLLER 1 5 mm below the nip of the ROLLERS See figure 17 13 When both horizontal and vertical alignments are correct tighten the M4 NUTS 14 Go to the INSTALLATION CHECK LIST on page II 22 of this publication to c...

Page 16: ...0026240 1 RECEIVING MAGAZINE 24x30 CM MIXED SIZES 30025844 2 KEYS FOR INTERLOCK OVERRIDE INSIDE MINILOADER 30025845 4 LARGE FLAT WASHERS INTERNAL DIAMETER 8 MM 30025846 4 SET SCREW HEXAGON HEAD M8 x 40 MM 30025847 4 SET SCREW HEXAGON HEAD M8 x 60 MM 30025849 1 CAN OF TOUCH UP PAINT 30026265 1 PIN 6 x 35 MM INSIDE MINILOADER PACKED WITH THE KEYS 3 Remove the LID and lift the MINILOADER onto a suita...

Page 17: ...ing the SERVICE KEYS and the ZERO POSITION PEG There are two methods of collecting exposed FILMS in the STAND ALONE MINILOADER i 18 x 24 and 24 x 30 mammography FILMS are collected in separate RECEIVING MAGAZINES which the OPERATOR changes when they change size This is the default configuration If this is the configura tion you require fix the 24 x 30 LABEL and REFLECTIVE PATCH packed inside the 2...

Page 18: ...figure 21 Remember to adjust the PHOTOCELL to give correct MAGAZINE FULL detection as you complete the installation 24 x 30 label only fixed to magazine when separate collection method used Reflective patch applied here only when separate collection method used Change this label to CAUTION RECEIVING MAGAZINE ONLY CANNOT BE UNLOADED BY A MINILOADER when all films are being collected in single magaz...

Page 19: ... PROGRAM knows which system of collecting the FILM is in operation See figure 22 OFF ON 1 2 3 4 5 6 7 8 OFF ON ALL FILM SIZES COLLECTED IN THE SAME RECEIVING MAGAZINE 18 x 24 24 x 30 FILMS COLLECTED SEPARATELY Figure 22 12 Go to the INSTALLATION CHECK LIST on page II 22 of this publication to complete the installation 1 2 3 4 5 6 7 8 ...

Page 20: ...hed correctly otherwise reliable operation is impossible The CASSETTES should be patched as shown below using TOOLS 9194531 9194511 The correct PATCHES are PART NUMBER 9194551 REFLECTIVE FOIL 8 x 15 mm Place 3 PATCHES 8 x 15 mm as shown in figures 23 and 24 using the TOOLS as indicated If MODIFICATION 2 is active no MAMMOGRAPHY CASSETTES should have a second TYPE 2 patch Figure 23 Figure 24 ...

Page 21: ...kit and they are supplied with installation instructions The part number of the FELT PAD KIT is 9166451 All MINILOADER CASSETTES must be patched correctly otherwise reliable operation is impossible The correct PATCHES are PART NUMBER 9194551 REFLECTIVE FOIL 8 x 15 mm Fit one PATCH as shown below in figure 25 If MODIFICATION 2 is active fit a second PATCH on the opposite side There are no PATCHES i...

Page 22: ...c should not be fed back as PURPOSE CODE XN The correct feedback code for the problem solved should be used Check the modification status of the MINILOADER 2 PLUS Order any type 1 required modifications neces sary Check the SOFTWARE is the latest version and the correct language variant for your country is fitted All MINILOADERS are delivered with language variant 1 See TABLE 1 Check that the volt...

Page 23: ...d then the ALARM will sound the RED LIGHT will come on and the message MAGAZINE 18 24 NOT IN CORRECT POSITION will be displayed Press the RESET BUTTON twice the first press silences the ALARM and the second press cancels the message The GREEN LAMP should come on and the DISPLAY should read MINILOADER READY FOR FORMAT 18 24 If the MINILOADER does not operate correctly consult the SERVICE MANUAL Ope...

Page 24: ...e correct place to remove the film from the SCREEN 11 Check the operation of all other PHOTOCELLS If the MINILOADER is a STAND ALONE unit remember to check the RECEIVING MAGAZINE full setting 80 to 90 FILMS 12 Check the operation of the OPERATOR KEYPAD the LIGHT BAR and the DISPLAY 13 Check the settings of the PARAMETERS see TABLE Also see the THEORY GUIDE for a full description of the PARAMETERS ...

Page 25: ...VICE KEY and re install all the PANELS 17 Load the MINILOADER 2 PLUS with some customer FILM and make some test cycles Examine the processed film for artifacts such as scratches SUCKER marks and light fog Correct as necessary If the MINILOADER is a STAND ALONE unit if possible take the film elsewhere to process and do the checks 18 Fill in the INSTALLATION REPLY FORM and note the meter counter rea...

Page 26: ...AND shown here is suitable for use with a model 480RA MINILOADER interfaced to a M6B 460RA 480RA PROCESSOR With adaption it could be used for a STAND ALONE MINILOADER If used for a STAND ALONE MINILOADER it would be necessary to drill four HOLES as shown in figure 18 page II 16 in the TOP to bolt the MINILOADER to the STAND THESE CASTORS MUST BE RECESSED TO ALLOW THE STAND TO WHEEL UP TO THE PROCE...

Page 27: ...ERVICES 50 60 200 50 60 DEPENDING ON CASTOR WIDTH 75 100 KICKING WELL HINGED FLAPS WITH FLUSH FITTING HANDLES TO OPEN 150o MINIMUM FULL DIVIDER PANEL 375 340 170 400 150o SHELF DEPTH CONSTRUCTION IN 25 mm MELAMINE FACED LAMINATED BOARD ALL DIMENSIONS IN MILLIMETRES NOT TO SCALE DO NOT SCALE FROM DRAWING ...

Page 28: ...aused by vibration The use of some sound insulation material between the TOP and the MINILOADER would further reduce the noise ALL DIMENSIONS ARE IN MILLIMETRES NOT TO SCALE DO NOT SCALE The CASTORS should be adjustable for height and should be capable of carrying a load of 50 Kg each All construction should be painted steel This design is not suitable for a PROCESSOR INTERFACE MINILOADER ...

Page 29: ...td Page II 29 December 1992 Rev Date PCN No Pub No Affected Pages Description December 92 1 30080004 All Complete updating of all pages and addition of Installation instructions for Models Stand Alone and 480RA Publication change Notice Table ...

Page 30: ...HEALTH SCIENCES DIVISION Kodak Ltd Customer Equipment Services Division Swallowdale Lane Hemel Hempstead Hertfordshire England ...

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