2.- BELT REPLACEMENT (36)
2.1. - Follow steps indicated on point 1.2, 1.3 and 1.4
2.2. - Replace belt (36) and reassemble make sure that the pulleys aligned
3. - PULLEY AXLE REPLACEMENT (26)
3.1. - Follow steps 1.2, 1.3, and 1.4
3.2. - Remove the nylon nut (39) the split lock washer(38) and flat washer (37)
3.3.- Remove the pulley flex disc (29-D) which is assembled with two bearings (29-B) the
spacer (29-C) and the clamp (29-A)
3.4. - Remove the four nuts (28) the split lock washer (27) remove the pulley axle and
reassemble it nuts.
NOTE: Pulley axle (26) and chassis (25) bolt holes can be assembled one way only, therefore if
the bolt holes are not aligned when attaching the pulley axle to the chassis, rotate the pulley axle
until the holes are aligned and allow the four screws (24) to pass freely
4.-BEARING REPLACEMENT (29-B)
4.1. - Follow steps 1.2, 1.3 and 1.4
4.2. - Follow steps 3.2, and 3.3
4.3. - Remove the clamp (29-A) the two bearings (29-B) as well as the bearing separator.
4.4. - Replace the two bearings, and reassemble.
5.-STARTING LEVER REPLACEMENTS (93)
5.1. - Remove the two screw (82) and two washers (81)
5.2. - Remove the screw (73A) and secure button (73-B).
5.3. - Remove the switch box cover (75)
5.4. - Remove the two screws(80) and two springs (92)
5.5. - Replace the ON-OFF handle, and reassemble it.
6. - MICRO SWITCH STARTING LEVER REPLACEMENT (85)
6.1. - Follow Steps 5.1, 5.2 and 5.3
6.2. - Disconnect the micro switch
6.3. - Remove the two screws (86) and two washers (87)
6.4. - Remove and replace the micro switch and switch insulator (79) as originally assembled.
7. - ASSEMBLY SECURITY BUTTON REPLACEMENT (73B)
7.1. - Follow steps 5,1, 5,2 and 5,3.
7.2. - Remove the secure assembly and replace the component damaged,and reassemble it.
8. - LINE CORD REPLACEMENT (91)
8.1. - Follow steps 5.1, 5.2 and 5.3
8.2. - Disconnect the terminal ( green ) from the micro switch (85) and the cable switch
assembly (70) connected to the thermal protector (77)
8.3. - With a Heyco wrench, remove the grommet (90) and washer (94) remove the motor lead
assembly (91) as well as the grommet line tube (96)
8.4. - Replace the motor lead by inserting the handle assembly (88) upwards and previously
placing the grommet tube (96)
8.5. - Place the washer (94) as well as the grommet (90) at the same distance as the prior lead,
connect and reassemble as initially placed.
4/12
September
/
2009
