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User’s Information Manual 

Please read before proceeding

The Knight Wall Mount Installation and 
Operation Manual along with the Knight 
Wall Mount Service Manual are for use 
only by a qualified heating installer/service 
technician.  Refer only to this User’s 
Information Manual for your reference.  
Improper installation, adjustment, 
alteration, service or maintenance can 
cause property damage, personal injury 
(exposure to hazardous materials) or loss 
of life.  Installation and service must be 
performed by a qualified installer, service 
agency or the gas supplier (who must 
read and follow the supplied instruction 
before installing, servicing, or removing 
this boiler.  This boiler contains materials 
that have been identified as carcinogenic, 
or possibly carcinogenic, to humans).

Failure to adhere to the guidelines on this 
page can result in severe personal injury, 
death, or substantial property damage.

Boiler service and maintenance –

• To avoid electric shock, disconnect electrical supply 
  before performing maintenance.

• To avoid severe burns, allow boiler to cool before 
 performing 

maintenance.

Boiler operation –

• Do not block flow of combustion or ventilation air to 
  the boiler.  This boiler is equipped with a control which 
  will automatically shut down the boiler should air or 
  vent be blocked.  If vent or air blockage is easily 
  accessible and removable, remove it.  The boiler should 
  attempt to restart.  If blockage is not obvious or cannot 
  be removed, have the boiler and system checked by a 
  qualified service technician.

• Should overheating occur or gas supply fail to shut off, 
  do not turn off or disconnect electrical supply to the 
  circulator.  Instead, shut off the gas supply at a location 
  external to the appliance.

• Do not use this boiler if any part has been under water.  
  The possible damage to a flooded appliance can be 
  extensive and present numerous safety hazards.  Any 
  appliance that has been under water must be replaced.

Boiler water –

• Thoroughly flush the system (without boiler 
 

connected) to remove sediment.  The high-efficiency 

  heat exchanger can be damaged by build-up or 
 

corrosion due to sediment.

• Do not use petroleum-based cleaning or sealing 
  compounds in the boiler system.  Gaskets and seals in 
  the system may be damaged.  This can result in 
  substantial property damage.

• Do not use “homemade cures” or “boiler patent 
  medicines”.  Serious damage to the boiler, personnel, 
  and/or property may result.

• Continual fresh make-up water will reduce boiler life.  
  Mineral buildup in the heat exchanger reduces heat 
  transfer, overheats the stainless steel heat exchanger, 
  and causes failure.  Addition of oxygen carried in by 
  makeup water can cause internal corrosion.  Leaks in 
  boiler or piping must be repaired at once to prevent 
 makeup water.

Freeze protection fluids –

• NEVER use automotive antifreeze.  Use only inhibited 
 propylene glycol solutions, which are specifically 
  formulated for hydronic systems.  Ethylene glycol is 
  toxic and can attack gaskets and seals used in hydronic 
 systems.

When calling or writing about the boiler 
– Please have the boiler model and serial 
number from the boiler rating plate.

Consider piping and installation when 
determining boiler location.

Any claims for damage or shortage in 
shipment must be filed immediately 
against the transportation company by the 
consignee.

Factory warranty (shipped with unit) does 
not apply to units improperly installed or 
improperly operated.

3

 NOTICE

 WARNING

 NOTICE

Summary of Contents for WH 399

Page 1: ...are likely to be present WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a near by phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency o...

Page 2: ...y result in property damage NOTICE indicates special instructions on installation operation or maintenance that are important but not related to personal injury or property damage Contents HAZARD DEFINITIONS 2 PLEASE READ BEFORE PROCEEDING 3 1 PREVENT COMBUSTION AIR CONTAMINATION 4 2 MAINTENANCE SCHEDULE 5 Maintenance Procedures 6 Boiler Must Be Serviced and Maintained 6 Check Boiler Area 6 Check ...

Page 3: ...ctrical supply to the circulator Instead shut off the gas supply at a location external to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has been under water must be replaced Boiler water Thoroughly flush the system without boiler connected to remove sediment T...

Page 4: ...shments Swimming pools Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments New building construction Remodeling areas Garages with workshops Table 1A Corrosive Contaminants and Sources WARNING If the boiler combustion air inlet is located in any area likely to cause cont...

Page 5: ...n 54 F above return water temperature If combustion or performance indicate need Clean heat exchanger Remove and clean burner using compressed air only Clean the blower wheel Owner maintenance see pages 6 8 for detailed instructions Daily Check boiler area Check pressure temperature gauge Monthly Check vent piping Check air piping Check air and vent termination screens Check relief valve Check con...

Page 6: ...iler intake air will cause acidic condensate in the boiler This will cause significant damage to the boiler if allowed to continue Read the list of potential materials listed in Table 1A on page 4 of this manual If any of these products are in the room from which the boiler takes its combustion air they must be removed immediately or the boiler combustion air and vent termination must be relocated...

Page 7: ...ipe fittings and cement 6 A condensate removal pump is required if the boiler is below the drain When installing a condensate pump select one approved for use with condensing boilers and furnaces The pump should have an overflow switch to prevent property damage from condensate spillage Call your qualified service technician to inspect the boiler and system NOTICE NOTICE To allow for proper draina...

Page 8: ...the system is equipped with a low water cutoff test the low water cutoff periodically during the heating season following the low water cutoff manufacturer s instructions Reset button low water cutoff 1 Testing the low water cutoff shuts the unit off Press the RESET button on the low water cutoff to turn the unit back on Check boiler piping gas and water 1 Remove the boiler front access door and p...

Page 9: ...User s Information Manual 9 3 Operating instructions o Figure 3 1 Operating Instructions Models 55 285 ...

Page 10: ...User s Information Manual 10 3 Operating instructions Figure 3 2 Operating Instructions Model 399 ...

Page 11: ... SELECT keys on either corner and the NAVIGATION dial in the center MENU Left SELECT Key SETPOINTS NAVIGATION Dial Pressing Down SHDN Right SELECT Key Adjusting parameters Time and date The control uses an internal clock for the night setback feature and for logging of events For these features to work properly the clock must be set when the boiler is first installed or any time the boiler has bee...

Page 12: ...emperatures are available The reset curve parameters can be changed by the installer by accessing the Outdoor Reset menu There are three 3 individual user set points for better zone control These are listed as SH1 Set Point through SH3 Set Point These set points provide a maximum boiler water temperature limit to the outdoor reset curve If an outdoor sensor is not installed the boiler will operate...

Page 13: ...tional postpurge period to clear the combustion chamber and vent system of residual flue products SHUTDOWN The unit has been placed in the OFF position SETPOINT MET The controlled temperature has exceeded its set point and its offset BLOCKED The unit has detected a condition that has temporarily interrupted the current call for heat B Call for Heat Indicators Room Thermostat 1 has a call for heat ...

Page 14: ...asured by the flame sense circuit FAN SPEED The speed of the combustion blower BOILER PUMP The status of the boiler pump output SYSTEM PUMP The status of the system pump output DHW PUMP The status of the DHW pump output BMS VOLTAGE The voltage received from a BMS system BLR PUMP OUTPUT The speed signal sent to a variable speed boiler pump in percent SYS PUMP INPUT The speed signal received from a ...

Page 15: ...t Setback Skip Screen E NAVIGATION Dial Function Turning the NAVIGATION dial will select the next or previous Status Screen Pressing the NAVIGATION dial will show the next fault NSB Night Setback trigger or ramp delay setting Pressing the NAVIGATION dial will select the setting indicated by the cursor Pressing the NAVIGATION dial will display the Set Points Screen Turning the NAVIGATION dial will ...

Page 16: ... in the Night Setback Override section on page 12 Revision C ECO C09197 updates made to the SMART SYSTEM control ECR R04523 Revision D ECO C09843 reflects the addition of the manual air vent in the outlet tubing and the new condensate trap pipe R04984 Revision E ECO C10143 reflects updates made to the ignition timing information Revision F ECO C11102 reflects outdoor air reset updates WH USER Rev ...

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