Knick Unical 9000 Installation Manual Download

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12 Service and Maintenance

Service Program: Request and End

After a service request the retractable fitting executes the service program

steps. The retractable fitting moves into “Service“ position.

A currently running program (e.g. calibration) is immediately stopped.

All other accesses are blocked.

The service program defines steps for moving the retractable fitting as

well as rinsing and cleaning procedures (see user manual of Protos module

PHU 3400(X)-110 or FIU 3400(X)-14x).

The user can edit the program. The “Service“ position is held pneumatically and

is electrically monitored. It is used for maintenance work on the retractable

fitting.

Termination of Service

The service mode is only exited after all service requests have been executed

(by service switch, Protos 3400(X) or DCS).

Summary of Contents for Unical 9000

Page 1: ...on Guide Electro Pneumatic Controller for Retractable Fittings for Fully Automated pH Measurement Cleaning and Calibration Unical 9000 X Probe Controller www knick de Read before installation Keep for future use ...

Page 2: ...e device has been in contact with process fluids it must be decontaminated dis infected before shipment In that case please attach a corresponding certificate for the health and safety of our service personnel Disposal Please observe the applicable local or national regulations concerning the disposal of waste electrical and electronic equipment NOTICE These installation instructions do NOT descri...

Page 3: ...pter with Metering Pumps 22 Attaching the Media Connection to the Media Adapter 23 8 1 Media Adapter and Metering Pumps 24 Connections 24 Function Description of Metering Pump 26 Bills of Materials 27 8 2 Media Connection 28 Variants Assembly 28 Bill of Material 29 8 3 Media Supply to Unical 9000 X 30 Compressed Air Water Purge Air Auxiliary Media 30 Arrangement of Functional Elements 31 Pilot Val...

Page 4: ...X 45 Terminal Assignments of Unical 9000 X 48 10 Process Control System 51 11 Control Programs and Measurement Procedures 53 12 Service and Maintenance 54 Service Switch and Service Position 54 Manual Control via Protos 3400 X 56 13 Commissioning 58 Start Up on the Protos Automatic Hardware Recognition 59 Unical 9000 X Parameter Setting on the Protos 60 Start Up Program 61 14 Specifications 62 15 ...

Page 5: ... system Protos 3400 X Modular process analysis system Unical 9000 X Controller for retractable fittings retractable probes Ceramat WA 15 16 Retractable fitting with ceramic sealing to the process SensoGate WA 13 Universal pneumatically operated retractable fitting with modular design max 10 m To retractable fitting pH temp max 20 m Power supply Compressed air Rinse water Unical 9000 X controller f...

Page 6: ...y the system A cleaner pump can be connected to port III of the media adapter e g for dilute acids dilute alkalis or solvents see table on page 70 Media Connection The media connection corrugated hose connects probe controller media adapter and retractable fitting probe Each fluid is fed to the retractable fitting through a separate tube of the media connection A multiplug provided with check valv...

Page 7: ...leaning Short time measurement interval measurement sampling sample mode The pH sensor is only momentarily moved into the process medium This method is applied when measuring aggressive or thermally demand ing process media which require short measurement times with long rest periods Connection to Process Control Process Evaluation The Unical 9000 X probe controller can be connected to a superordi...

Page 8: ...upported Separate wear resistant and maintenance free metering pumps with a very long service life are used for calibration buffers and cleaner Each fluid is fed to the retractable fitting through a separate tube A multiplug provided with check valves is connected at the retractable fitting to prevent contamination or mixing of the different fluids Buffer consumption is extremely low We recommend ...

Page 9: ...general requirements of protection devices to prevent pollution of potable water EN 1717 when drawing water from drinking water pipes We recommend installing a suitable check valve on the water supply to the Unical to protect the drinking water from pollution ...

Page 10: ...These installation instructions do NOT describe how to operate the retractable fitting how to control the programs via the Protos 3400 X process analysis system The user manuals for retractable fittings and the Protos 3400 X modular process analysis system are available for free download at www knick de CAUTION Power Supply The Unical 9000 X should preferably be supplied through the Protos 3400 X ...

Page 11: ...to ensure safe operation of the device In a dust explosion hazardous area you must install the bottles for buffer and cleaning liquids in a way that there is no explosion risk due to elec trostatic discharge For example the bottles must be mounted within a grounded electrostatically conductive container cabinet or be sheathed with grounded electrostatically conductive material You must install the...

Page 12: ... pumps Service switch Cable set consisting of 2 identical cables for service switch and basic Protos unit 1 connecting cable for basic unit media adapter with plug Unical 9000 X installation guide Unical 9000X EU Declaration of Conformity Control Drawings 5 Package Contents Checking the Package Contents Use the following table to check the package contents Listed here maximum configuration ...

Page 13: ...al EPDM 14 m gasket material EPDM 17 m gasket material EPDM Media interface With for standard probes Without for WA 130 WA 150 WA 154 WA 160 Media adapter with port I III With gasket material FKM With gasket material EPDM Without Media port I Metering pump with empty 3 5 L bottle EPDM Without Media port II Metering pump with empty 3 5 L bottle EPDM Without Media port III Metering pump with empty 3...

Page 14: ...Parts for Unical 9000 X Order No Media connection rinse 5 m FKM gaskets Media connection rinse 5 m EPDM gaskets ZU 0572 1 ZU 0572 2 Media connection rinse 10 m FKM gaskets Media connection rinse 10 m EPDM gaskets ZU 0573 1 ZU 0573 2 Media connection rinse 15 m FKM gaskets Media connection rinse 15 m EPDM gaskets ZU 0652 1 ZU 0652 2 Media connection rinse cal 5 m FKM gaskets Media connection rinse ...

Page 15: ... NS ZU 0729 XS Service Parts for Unical 9000 X Order No Air pressure switch Water pressure switch ZU 0632 ZU 0633 Probe valve complete Water valve ZU 0634 ZU 0714 Sensor dismount guard complete ZU 0644 Air purge valve complete Aux 2 valve complete Piezo valve for valve block ZU 0636 ZU 0637 ZU 0638 Gasket for port at media adapter EPDM ZU 0639 Filter insert 5 10 µm ZU 0640 Replacement filter housi...

Page 16: ...16 ...

Page 17: ...Compressed air 0 4 1 0 MPa oil and condensate free Flexible rinse water connection G 1 4 female thread or 3 4 coupling e g accessory ZU 0656 Rinse water 0 2 0 6 MPa 5 65 C 100 µm filtered Retractable Fittings SensoGate or Ceramat Check if the process adaptation corresponds to your order acknowledgement compare product coding Installation position and clearance above connecting flange according to ...

Page 18: ... mounting site must have sufficient mechanical strength and be free of vibrations Ambient Temperature Be sure to observe the permissible ambient temperature see Specifications in the respective user manual It should never sink below 5 C Direct Sunlight Special measures must be taken for outdoor installation Direct sunlight can cause an impermissible temperature increase Mounting Distances The cabl...

Page 19: ...e fitting e g Ceramat WA 150 and to media adapter 295 106 26 6 4 200 Ø 6 5 200 310 310 Cable glands M20 x 1 5 Equipotential bond ing terminal PA Media connection Air connec tion G 1 4 Air filter Water connection G 1 4 or G 3 4 Water connection Air filter Dimensions in mm ...

Page 20: ...nds M20 x 1 5 Equipotential bonding terminal PA Media connection Air connection G 1 4 Air filter Water connection G 1 4 or G 3 4 Water connection Air filter 200 23 72 92 Ø 30 65 mm transverse or longitudinal pipe Hex bolts M6 x 10 4 x Washers M6 4 x Cap nuts M6 4 x Threaded rods M6 x 110 4 x Washers M6 4 x Hex nuts M6 x 10 4 x Dimensions in mm ...

Page 21: ...21 8 Assembly Pipe Mounting Pipe diameter 30 65 mm dia 30 65 mm 76 Vertical or horizontal pipe mounting Vertical or horizontal wall mounting 6 5 Mounting Dimensions of Service Switch Dimensions in mm ...

Page 22: ...22 8 Assembly Media Adapter with Metering Pumps 8 5 350 90 15 300 200 400 Ø 16 screw head Dimensions in mm ...

Page 23: ...is strongly twisted you must loosen the connection at the basic unit and refasten it with proper orientation using the included special wrench Be sure to take account of the chemical resistance of the process wetted materials of the media adapter media connection and pump When hot vapor or aggressive cleaning agents are to be used an adapter for additional media ZU 0654 ZU 0655 is available for th...

Page 24: ...onnection of metering pumps The Protos automatically recognizes and monitors the port equipment of the media adapter Blind plate on port III Metering pump I Port I Mounting bracket of media adapter Port II Metering pump II Port III This port allows connection of a further metering pump for rinsing or cleaning agent It is designed for the use of aggressive media dilute acids dilute alkalis solvents...

Page 25: ...rs Attaching the Media Connection to the Media Adapter 1 Carefully plug the connector of the media connection into the media adapter with the flat side facing the wall or pipe 2 Then tighten the 2 fixing screws PZ 3 The media connection is plugged and screwed on from below Media adapter Media connection Metering Pump Plug in Connection for Media and Control Signals Fixing points for metering pump ...

Page 26: ...tic valve and a level monitoring device If required the bottle can be screwed off the pump head for cleaning Also the check valves can be easily removed and cleaned Suction valve Ball spring and O ring are located behind a hex nut 17 mm A F Be careful when unscrewing Suction nozzle Pressure valve The complete valve can be removed using a wrench 8 mm A F Pump head The bottle is simply screwed off t...

Page 27: ...ousing PP H Gasket for media connection FKM EPDM Bill of Material for Metering Pump Component Material Pump lid FKM EPDM Pump membrane FKM EPDM Pump housing PP GF Pump head PP GF Float PP Float tube PVDF Bottle PE HD Check valves Ball Glass Spring Hastelloy Gasket FKM EPDM Depending on model version Model 1 FKM Model 2 EPDM Bill of Material for Media Adapter ...

Page 28: ...ration fluids Multiplug for connecting the retractable fitting Connection to media adapter omitted for rinsing only variant Connection to Unical 9000 X Connection to Unical 9000 X Screw the corrugated hose to the joining piece of the Unical 9000 X You can easily feed the different media tubes through the slit in the securing nut The different tube lengths and diameters provide for a clear assignme...

Page 29: ... I and II 2 6 mm PE LD Black Cleaning agent port III 1 6 mm FEP Transparent Air supply to media adapter 1 6 mm FEP Transparent red marking Unical joining piece 1 4571 Corrugated hose dia 30 mm PVC and metal coil Hose termination at probe dia 28 mm EPDM Hose manifold PP H Media adapter joining piece PP H Multiplug PEEK Check valve of multiplug Material Ball 5 with rinse function 2 Glass Spring 5 wi...

Page 30: ...d with a water pressure of 2 6 bar Water filtered 100 µm temperature 5 65 C The connector for the water supply has a 1 4 female thread and 3 4 male thread with coupling nut for preferably flexible tube 1 2 As delivered the connector is labeled Wasser Water We recommend using the ZU 0656 connection kit to protect against water hammer We also recommend using the RV01 check valve 8 3 Media Supply to ...

Page 31: ...ransparent Retractable fitting probe motion control Water Aux 1 purge air Option Aux 2 Option Water pressure gauge Filter Water trap Air pressure regulator Air pressure gauge 4 7 bar Flex tube Ø 6 mm green Flex tube Ø 8 mm green Flex tube Ø 6 mm transparent 6 x cable glands M20x1 5 Water supply comes with label Wasser Water G 1 4 female G 3 4 male Terminals Compressed air supply hidden behind filt...

Page 32: ...ve D black optional Compressed air supply to media adapter E red A safety valve s is connected upstream of the pilot valves This valve allows disconnecting the compressed air in the system For maintenance it can be disabled via the service switch Pilot valves Valve block with pilot valves and safety valve see also next figure Retractable fitting Water Aux 1 purge air Option Aux 2 Option A B C D Pr...

Page 33: ...operator via the pressure regulator J internal operating pressure 4 7 bar G Pressure gauge for checking the pilot pressure and the compressed air supply to the media adapter 4 bar J Pressure regulator for adjusting the operating pressure for the sensor lock gate K See illustration on previous side Sensor dismount guard checks if the sensor has been dismounted when the retractable fitting is in Ser...

Page 34: ...come an initial resistance To loosen a tube Press the blue ring against the fitting using two fingers At the same time slightly push the tube into the fitting and then pull it out 1 Remove the securing nut and insert the media connection hose including the tubes and the check back cable through the opening in the Unical 2 Push the securing nut over the tubes and pull it tight using the included sp...

Page 35: ...nical 9000 X Connecting the Tubes E B 2 The tubes for water and purge air are identical Connect one of the transpar ent tubes to the water control valve B Tighten the coupling nut hand tight When you do not use air purging connect the second transparent tube to the water control valve B2 To do so unscrew the sealing cap from the right outlet of the water valve B2 Water Compressed Air Supply to Med...

Page 36: ...e residues process medium buffer cleaning agent from the calibration chamber of the retractable fitting 8 3 Media Supply to Unical 9000 X Connecting the Tubes C 4 Connect the green tubes to the control valve of the retractable fitting A Left Process position Tube with large diameter Ø 8 mm Right Service position Tube with small diameter Ø 6 mm Retractable Fitting Probe Aux 1 Purge Air Option A ...

Page 37: ...ale Typical Applications Controlling the condensate drain Ceramat WA 160 Controlling the pressurization of pH sensors with liquid electrolyte Controlling an external pump e g ZU 0741 ZU 0741 1 Controlling an external valve from customer The tube for the optional Aux 2 control valve is not included in the media connection The valve has a push in connector for 6 mm tube 5 Insert the tube through a c...

Page 38: ...e Ceramat with mounting screws L PZ 2 3 Turn the outflow nipple so that the outlet hose points outwards see figure on the left 4 Align and insert the outflow nipple 5 Tighten the coupling nut hand tight M N NOTICE Check positioning of coding recesses and coding bars to lock the connection L Attaching the Hose to the Fixing Bracket of the Ceramat Connecting the Multiplug Connecting the Outlet Hose ...

Page 39: ...holes on the fixing bracket P allow 3 dif ferent arrangements of the hose 2 Screw the multiplug Q of the media connection to the connector R of the retractable fitting PZ 2 3 Screw the coupling nut S of the outlet hose T to the outlet port U of the retract able fitting hand tight 8 4 Connecting the Retractable Fitting Media Connection to SensoGate WA 130 X O P Q R S T U ...

Page 40: ...facturers e g InTrac 7xx Mettler Toledo Explanation The compressed air used for the probe motion e g Process is also used to provide the air pressure for the next expected feedback valve i e Feedback Process to generate the feedback signal for the Unical 9000 X Media interface ZU 0576 Retractable fitting ...

Page 41: ...ce position and supply for Service position feed back unit Process Control air for Process position and supply for Process position feedback unit Media supply to rinsing chamber The interface is mounted to the retractable fitting using the included hose clamp To turn the interface into the required position you can loosen the fix ing screws The fixing bracket providing strain relief for the media ...

Page 42: ...ng chamber 2 Rinsing chamber outlet 3 Feedback of Service position 4 Feedback of Process position 5 Control air for Service position and supply for Service feedback unit 6 Control air for Process position and supply for Process feedback unit 7 Fixing bracket for strain relief of media connection See next pages for installation instructions ...

Page 43: ...mber 3 Feedback of Service position Connect the Service feedback unit C of the probe unlabeled con necting port with the Feedback Service port on the adapter by a flexible tube on back of adapter not visible in the figure 4 Feedback of Process position Connect the Process feedback unit D of the probe unla beled connecting port with the Feedback Process port E on the adapter by a flexible tube A B ...

Page 44: ...tube from Service adapter F control air to Service position feedback sup ply G connecting port labeled p 1 and Service port H at the probe 6 Control air for Process position and supply for Process feed back unit Connect a flexible tube from Process adapter I control air to Process position feedback supply J connecting port labeled p 1 and Process port K at the probe J F G H I K ...

Page 45: ... 46 and 47 Cable no 1 Unical 9000 X to media adapter with plug Tighten the coupling nut to secure the electrical connection at the bottom side of the media adapter Cable no 2 check back of probe position from media connection corrugated hose to Unical 9000 X Cable no 3 Unical 9000 X to Protos module Cable no 4 Unical 9000 X to service switch 9 Electrical Installation Assembly of Components Prepari...

Page 46: ...ical 9000 X Retractable fitting probe in media connection Cable no 3 Unical 9000 X Protos module PHU or FIU Cable no 4 Unical 9000 X Service switch Cables no 3 and no 4 are identical 9 Electrical Installation Electrical Connections to Unical 9000 X 1 4 2 3 ...

Page 47: ... 16 19 45 46 47 48 Brown Blue White Pink 49 50 51 Gray Yellow Green Media adapter plug in connec tion Cable in media connection corrugated hose check back of probe position 12 13 14 Brown Green White 16 8 17 9 18 10 19 11 Brown Green Yellow White Service switch 1 4 2 3 Start program 2 pushbutton to be installed by the user As delivered program 2 is Cal2point 2 point calibration 1 2 ...

Page 48: ...switch LED 1 Yellow Service switch LED 2 White Service switch Brown Probe Sense GND Green Probe Sense service SERVICE White Probe Sense measurement PROCESS Power Off emergency stop Power Off emergency stop Green RS 485 interface Yellow RS 485 interface Brown Power supply GND White Power supply from Protos External power supply Manual start of program 2 default Cal2point via external pushbutton ...

Page 49: ...e in Process position or alarm output Do not connect DCS program GND Start programs 1 6 Enable lock automatic program start DCS Measuring Service DCS Measuring Service 6 mm clearance Brown Pump 1 3 GND Blue Pump 3 level monitoring White Pump 3 control valve Pink Pump 2 level monitoring Gray Pump 2 control valve Yellow Pump 1 level monitoring Green Pump 1 control valve ...

Page 50: ...t Pilot valve Aux 2 GND Pilot valve Aux 2 Pilot valve Aux 1 GND Pilot valve Aux 1 Pilot valve Water GND Pilot valve Water Pilot valve Probe GND Pilot valve Probe Safety valve GND Safety valve Compressed air monitoring GND Compressed air monitoring Reserve liquid monitoring Water monitoring GND Water monitoring Dismount guard GND Dismount guard Leakage monitoring GND Leakage monitoring ...

Page 51: ...ic interval control from Protos Automatic intervals locked I Program selection and start manual DCS Program 1 6 see page 53 O Probe in Process position or alarm O Probe in Service position O Program running Level 0 1 0 1 0 1 0 1 0 1 NOTICE Risk of product damage caused by excessive load on the DCS outputs Make sure that the maximum load of Ui 30 V Ii 100 mA at terminals 31 34 is not exceeded This ...

Page 52: ... listed below a process control system installed in the safe area can be used for communication with a Unical 9000X installed in the hazardous area Hazardous Area Control Modules Examples Designation Model Manufacturer Valve control module Switch amplifier Pepperl Fuchs DCS Unical 9000X Safe area Hazardous area A A A A A B B B KFD2 SL2 Ex1 B KF SR2 Ex1 W A B A B Pepperl Fuchs ...

Page 53: ... The service program 7 stops all other running programs 1 6 immediately and erases stored requests For programs 1 6 the following applies When you start a new program the remaining steps of a currently running pro gram are executed first Further requests are stored and executed subsequently When you control the Unical via Protos 3400 X you can block the Bin 1 Bin 2 Bin 3 signal lines as well as M ...

Page 54: ...ins a dismount guard which prevents probe movement when the sensor has been removed After maintenance work has been completed actuate the service switch to end service mode The retractable fitting moves into its original position before activation of service mode Red Status Retractable fitting in measuring position Process on Service position is not reached Service switch actuated Service mode act...

Page 55: ... blocked The service program defines steps for moving the retractable fitting as well as rinsing and cleaning procedures see user manual of Protos module PHU 3400 X 110 or FIU 3400 X 14x The user can edit the program The Service position is held pneumatically and is electrically monitored It is used for maintenance work on the retractable fitting Termination of Service The service mode is only exi...

Page 56: ...ontrol Return 7 00 pH 25 6 C 12 Service and Maintenance Menu Display Maintenance ON Manual Control via Protos 3400 X Maintenance Unical 9000 Menu Manual control via Protos 3400 X allows actuating the Unical 9000 X probe controller for servicing Rinse water media supply and valve functions can be tested individually CAUTION Using the Manual Control When you have removed the sensor you must always r...

Page 57: ...otential Electrostatic Charging Hazard To prevent electrostatic charging in a hazardous location clean the surfaces of the media connection and the media adapter including the bottles for buffer and cleaning solutions only with a damp cloth ...

Page 58: ...ectly at the Unical pressure may decrease by max 10 within 30 sec 7 Turn water supply on 8 Check pressure at water pressure gauge check tightness 9 Switch on power supply for Protos CAUTION Only operate the retractable fitting when a sensor is installed When the sensor has been removed it must always be replaced by a dummy SensoGate WA 130 X Turn the SensoLock ring to lock position to prevent that...

Page 59: ...play Plug and Play Parameter setting Select System control Menu selection Return to meas 7 05 pH 25 6 C Select enter Lingua Parameter setting Administrator Probe control Return 25 6 C Module BASE 3400 021 7 05 pH System control Module FRONT 3400 011 OK Factory setting Administrator The factory setting erases all your set parame Return 25 6 C Measuring system 7 05 pH Probe control Block First selec...

Page 60: ...0 30 V active 2 V DCS output 34 Measuring Alarm DCS outputs 31 34 N O N C Access manual control Probe Type SensoGate Ceramat Other Move time max 0015 s Sealing water On Off Cavity rinsing Ceramat Interval Ceramat Rinse duration Ceramat Max wear counter SensoGate 900 Media adapter Metering pump On Off Medium Displaced volume 25 ml 50 ml 75 ml 100 ml Residual volume 0 ml 250 ml 500 ml Additional med...

Page 61: ... media connection is longer than 10 m three further pump strokes are required to fill the tubes Sensor Dismount Guard To check the sensor dismount guard only in conjunction with Ceramat loosen the sensor hissing sound at the retractable fitting The dismount guard has a response time of approx 2 sec until an error message is released CAUTION Only operate the retractable fitting when a sensor is ins...

Page 62: ... monitoring Automatic monitoring message Connection G 1 4 female thread Air consumption Max 300 L min during probe movement Min air temperature 5 C Rinse water Filtered 100 µm Permitted pressure range 2 6 bar Temperature range 5 65 C Pressure monitoring Automatic monitoring message Connection G 1 4 female thread G 3 4 male thread Media adapter Three ports for metering pump Port I and II Calibratio...

Page 63: ...material Ingress protection IP 65 Dimensions See dimension drawing Service switch Safety switch for service work on Unical or retractable fitting in two variants stainless steel and plastic Signaling Yellow LED flashes Yellow LED on Red LED on Retractable fitting in process Service position reached Service position not reached Material Stainless steel A4 polished or POM Ingress protection IP 65 Mo...

Page 64: ...uds 8 data bits 1 stop bit parity odd Protocol HART Rev 5 Connection Terminals conductor cross section max 2 5 mm2 preassembled connecting cable to Protos length 10 m DCS input passive Measuring Service Measuring Service Ex ia IIC Vi 30 V floating galvanic isolation up to 60 V Switching voltage 0 2 V AC DC inactive measuring 10 30 V AC DC active service Connection Terminals conductor cross section...

Page 65: ...k back signals Program running service measuring Electronic relay contacts floating inter connected Maximum load Vi 30 V Ii 100 mA Ex ia IIC Vi 30 V Ii 100 mA Pi 800 mW galvanic isolation up to 60 V Voltage drop 1 2 V Connection Terminals conductor cross section max 2 5 mm2 Explosion protection Unical 9000X See EU Type Examination Certificate and EU Declaration of Conformity or www knick de EMC EN...

Page 66: ...closure surface C Stainless steel A2 coated Color pigeon blue Mounting Wall mounting Pipe mounting Option Dimensions W x H x D approx 310 mm x 410 mm x 135 mm Ingress protection IP 65 NEMA 4X Cable glands 6 M20x1 5 cable glands Weight Approx 8 5 kg Protective cabinet Various models heated or unheated also for application in hazardous locations Please contact us To ensure safe and frost free operat...

Page 67: ...rmany Made in Germany For connection to Unical Type 9000 N For connection to Unical Type 9000 N No Unical D 14163 Berlin Tamb 5 T 55 C a Type ZU 0729 N 0000000 9000 1234567 No 12345 1234567 ZU 0577 0000000 ZU 0580 0000000 Typschild Unical Gehäuse Typschild Medienadapter Typschild Service Schalter Media Adapter Service Switch Type Type No No Made in Germany For connection to Unical Type 9000 N No U...

Page 68: ...68 Pneumatic Diagram of Unical 9000 ...

Page 69: ...69 Pneumatic Diagram of Media Connection ...

Page 70: ...M EPDM Possible accessories gasket material Suffix 1 Suffix 2 Take account of the material resistances of the pump seals the media adapter and the media connection when selecting a cleaning agent see product code on page 13 The gasket material of the accessories is identified by a suffix to the order number Suffix 1 stands for FKM suffix 2 for EPDM Example Metering pump gasket material FKM Order n...

Page 71: ...od industry C 2 H 5 OH Isopropyl alcohol C 3 H 8 OH Other cleaning agents Pepsine solution Starch Cleaning agent Application Chemical formula Concen tration FKM EPDM Possible accessories gasket material Suffix 1 Suffix 2 1 Take account of the limited resistance of the stainless steel retractable fitting when using diluted hydrochloric acid ...

Page 72: ...ing the tube 36 Aux 1 figure 32 Aux 2 applications 37 Aux 2 connecting the tube 37 Aux 2 figure 32 Aux 2 valve complete ZU 0637 15 B Bill of material for media adapter 27 Bill of material for media connection 29 Bill of material for metering pump 27 C Cable glands 19 Cable lengths 18 Ceramat media connection 38 Checklist for installation 17 Check valve RV01 14 Chemical pump ZU 0741 14 Cleaning age...

Page 73: ... connections to Unical 9000 X 46 Electrical installation 45 Electronics module ZU 0642 X 15 Electrostatic charging 57 Electrostatic charging installation precautions 11 Emergency stop 47 Equipotential bonding terminal PA 19 Ex connection to DCS 52 F Filter insert 15 Frost protection 8 H Hazardous area application 10 Hazardous area application safety information 11 Hose connections 34 I Installatio...

Page 74: ...ection rinse 15 m ZU 0652 14 Media connection rinse cal 5 m ZU 0574 14 Media connection rinse cal 10 m ZU 0575 14 Media connection rinse cal 14 m ZU 0932 14 Media connection rinse cal 17 m ZU 0653 14 Media interface for standard probes description 41 Media interface for standard probes ZU 0576 14 Medienanschluss Spül Kal 10 m ZU 0575 14 Metering pump connection for media and control signals 25 Met...

Page 75: ... metering pump 24 Power supply 10 Pressure gauges 33 Pressure indicators 33 Pressure switch air ZU 0632 15 Pressure switch water ZU 0633 15 Probe control valve 36 Probe valve complete ZU 0634 15 Product range 13 Protos parameter setting 60 Protos plug play 59 Pumps for buffer or cleaning solution 24 Purge air connection 36 R Rating plates 67 Reed switch short service part for multiplug ZU 0813 1 1...

Page 76: ...3 Service program request and end 55 Service set for multiplug ZU 0812 15 Service switch connection 45 Service switch description 54 Service switch mounting dimensions 21 Service switch order numbers 15 Short description 5 Small parts kit ZU 0643 15 Spare parts 14 Specifications Unical 9000 X 62 Standard media interface ZU 0576 41 Start program 2 pushbutton 47 Start up checklist 58 Start up progra...

Page 77: ...connection rinse cal 5 m FKM gaskets steel balls 14 ZU 0574 2 media connection rinse cal 5 m EPDM gaskets 14 ZU 0575 1 media connection rinse cal 10 m FKM gaskets 14 ZU 0575 2 media connection rinse cal 10 m EPDM gaskets 14 ZU 0576 media interface for standard probes 14 ZU 0577 1 media adapter FKM gaskets 15 ZU 0577 2 media adapter EPDM gaskets 15 ZU 0577 X 1 media adapter Ex FKM gaskets 15 ZU 057...

Page 78: ...tc 15 ZU 0644 sensor dismount guard complete 15 ZU 0649 commissioning of Unical 14 ZU 0652 1 media connection rinse 15 m FKM gaskets 14 ZU 0652 2 media connection rinse 15 m EPDM gaskets 14 ZU 0653 1 media connection rinse cal 17 m FKM gaskets 14 ZU 0653 2 media connection rinse cal 17 m EPDM gaskets 14 ZU 0656 connection kit 14 ZU 0714 water valve 15 ZU 0729 NC service switch for Unical 9000 NC 1...

Page 79: ......

Page 80: ...0191 200 info knick de www knick de Local Contacts www knick international com Copyright 2019 Subject to change Version 12 This document was published on September 18 2019 The latest documents are available for download on our website below the corresponding product description TA 207 000 KNEN12 Firmware version 4 x 095951 ...

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