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Blade Installation

1.  Insert blade in the lower holder

 and tighten the clamp screw.

End of blade fully inserted

The end of the blade is stopped by touching the threads at the bottom of the 
blade hole.   

(The blade has been colored red to make it easier to see.)

As you can see in this cut-away view, the blade is gripped at the very end. 
The tension must be relaxed before inserting a blade so that the blade will touch 
the end of the hole.

2.  Loosen the adjusting knob at the top at least one full turn to lower the holder*

             

*Take care: Over-loosening the top blade holder can cause the components to become separated.

 

3.  If you are piercing, thread the blade through the hole in the metal.

4.  Check the Blade length

After clamping the blade in the lower clamp, the loose end of the 
blade should extend beyond the upper anvil screw. This makes 
sure that the blade will be clamped properly before tensioning. 
If the blade is 5 1/8” long, but does not extend as shown, loosen 
the tension more.

5.  Push the upper holder upwards. 

This makes it easier to insert the blade

6.  The blade will bow slightly when the ends of the blade contact the bottoms of the holes.

The image above shows a blade bowed after inserting into the clamp. This sort of flexing shows that the 
blade will be tensioned and clamped well and correctly.

7.  Tighten the clamp screw into the blade holder.

Tensioning the blade:   

Tension the blade by turning the adjusting knob clockwise. 

Flick the blade with your finger — a taut blade “sings”.

Installing the next blade, after a blade 

wears or breaks:

Remember to loosen the tension, which lowers the blade-holding barrel. 
This is essential, so that the clamp screw can touch the blade.

End of blade should extend 
just past end of anvil screw.

Summary of Contents for 3'' Fret Saws

Page 1: ...be unwound each time to release tension After clamping a new blade wind the knob to increase tension Check the Saw Blade length Before sawing check the length of the saw blades The standard length for jewelers saw blades is 5 1 8 If the blades are too long use wire cutters to shorten the blades Blades that are shorter than standard will not work Return them to the source they were purchased from a...

Page 2: ...nd of the blade should extend beyond the upper anvil screw This makes sure that the blade will be clamped properly before tensioning If the blade is 5 1 8 long but does not extend as shown loosen the tension more 5 Push the upper holder upwards This makes it easier to insert the blade 6 The blade will bow slightly when the ends of the blade contact the bottoms of the holes The image above shows a ...

Page 3: ... the lever on the lower clamp screw to prevent it from hitting the bottom of the bench pin on the up stroke which can often break the blade Install the lower clamp screw with your favorite size blade Tension the saw blade If the lever on the knob points upward 10 to 2 o clock loosen the clamp and adjust the set screw in slightly so that the tight position of the lever will be lower Correct alignme...

Page 4: ...nd that she really enjoyed the saw that was developed for this system because of the blade tensioning mechanism She started using this saw for all of her sawing and she kept telling Lee that he needed to develop this saw as a stand alone tool Finally he got the message About this Saw Frame This Is The Lightest Most Rigid Frame On The Market Weight Aluminum three inch deep frame weighs 3 4 ounces 9...

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