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Service Battery 

WARNING 

CAUTION: Avoid injury! Help prevent serious injury or death from an electrical shock or 
electrocution. This utility vehicle is equipped with a 72 volt electrical system which is 
capable of passing high  voltage  electrical  current. Always use extreme caution when 
servicing the battery set in this vehicle. 

• Explosive mixtures of hydrogen gas are present within battery cells. DO NOT service 

or charge vehicle batteries in an area where open flames, sparks, cigarettes, or any other 
source 

of 

combustion 

are 

present. 

• Only trained technicians or owners that have knowledge and experience with 

electrical 

maintenance should repair or service this vehicle. 

• 

Use extreme caution when using tools, wires or metal objects near batteries. A short 

circuit  and/or  spark  could  cause  an  explosion.  Wrap  tools  with  vinyl  tape  to  prevent 
shorting 

out 

of 

batteries. 

•  Remove  all  jewelry  (watches,  rings,  bracelets,  etc.)  befo

re  servicing  the  electrical 

system 

or 

batteries. 

• Make sure the work area is well ventila

ted if it is necessary to operate or charge the 

vehicle 

in 

an 

enclosed 

area. 

•  Always  wear  approved  eye  protection  while  servicing  the  vehicle.  Wear  a  full  face 

shield,  rubber  gloves  and  rubber  apron  when  servicing  the  batteries. 

• 

Replace 

worn, 

damaged, 

o

broken 

parts 

immediately. 

•  Battery  electrolyte  is  poisonous  and  causes  severe  burns.  Avoid  contact  with  skin, 

eyes, 

or 

clothing. 

ANTIDOTES: 

•  EXTERNAL:  Flush  with 

water  for  at  least  20  minutes.  Call  a  physician  immediately. 

•  INTERNAL:  Drink  large  quant

ities  of  milk  or  water.  Follow  with  Milk  of  Magnesia  or 

vegetable 

oil. 

Call 

physician 

immediately. 

•  EYES:  Flush  with  water  for  at  least  20  minutes  and  get  prompt  m

edical  attention. 

•  DO  NOT  touch  battery  terminals,  connectors,  or  wires  that  are  not  insu

lated. 

•  Always  refer  to  the  Battery  Position/Connection  diagram  before  and  during  battery 

installation 

and 

making 

the 

electrical 

connections. 

•  Battery  connections  a

re  both  marked  and  color  coded.  Always  verify  that  the  RED 

boots  cover  the  POSITIVE  (+)  battery  terminals  and  wire  terminal  are  on  the  battery 
POSITIVE  (B+)  terminal.  Always  verify  that  the  BLACK  boots  cover  the  NEGATIVE  (-) 
battery terminals and wire terminal are on the battery NEGATIVE (B-) terminal. Failure to 
properly connect battery wiring could cause batteries to short  circuit and or spark(s) 
that could cause an explosion. 

• DO NOT install the battery set POSITIVE (B+) cable and wire onto the battery 

number 

one positive terminal until all other battery cable connections have been completed. 

Summary of Contents for UTVolt

Page 1: ...i OPERATOR S MANUAL UTVolt Original Instruction Version 1 0...

Page 2: ...gedefinieerd Motor Identification Plate 18 OPERATION 19 Introduction 19 Before Entering the Cab 22 Entering and Leaving the Cab 23 Seat Controls 24 Seat Belts 25 Seat Belt 25 Drive Controls Switches a...

Page 3: ...SPECIFICATION 44 EC DECLARATION 45...

Page 4: ...the ground close to overhead electric lines below ground in enclosed areas in contaminated areas that require special precautionary measures to eliminate or reduce the hazard The user shall minimize c...

Page 5: ...This safety alert system identifies important safety messages in this manual When you see this symbol be alert your safety is involved carefully read the message that follows and inform other operator...

Page 6: ...be killed or seriously injured WARNING Denotes a hazard exists If proper precautions are not taken the operator or others could be killed or seriously injured CAUTION Denotes a reminder of safety pra...

Page 7: ...k as well as specific warnings Read all the safety statements regularly so you do not forget them Remember that the best operators are the safest operators The illustrations in this manual are for gui...

Page 8: ...A B...

Page 9: ...nd similar environment to transport fruits vegetables fertilizers timer etc If the machine is used for other purposes or in dangerous environments for example in an explosion atmosphere mining environ...

Page 10: ...1 2...

Page 11: ...machine or the job ask someone who knows Do not assume anything Remember BE CAREFUL BE ALERT BE SAFE WARNING To operate the machine safely you must know the machine and have the skill to use it You m...

Page 12: ...RNING Lifting Equipment You can be injured if you use faulty lifting equipment Make sure that lifting equipment is in good condition Make sure that lifting tackle complies with all local regulations a...

Page 13: ...l you Do not use the machine if there is lightning in your area WARNING Machine Condition A defective machine can injure you or others Do not operate a machine which is defective or has missing parts...

Page 14: ...ines in public places can be dangerous In public places or where your visibility is reduced place barriers around the work area to keep people away WARNING Before moving the machine onto the trailer m...

Page 15: ...15 degrees With non Bad Boy Mowers UTV approved accessories they may seriously affect stability the machine configuration and the setting of any safety devices shall be checked to ensure stability wh...

Page 16: ...l Identification READ OPERATOR S MANUAL Carefully read Operator s Manual before handling the machine Observe instructions and safety rules when operating CAUTION For emergency stopping raise the park...

Page 17: ...when filling WARNING RIDERS CAN FALL OFF AND BE KILLED RIDERS CAN FALL OFF AND BE KILLED Maximum of one person to a seat No riders in box or anywhere else ROLLOVER OR FALLING OFF MAY CAUSE DEATH Read...

Page 18: ...l control switch into Park P and remove key Move the power switch to the OFF position Never disconnect a circuit under load at a battery terminal Remove all jewelry rings watches etc Use insulated too...

Page 19: ...NGER POISON Explosive Gases Cigarettes flames or sparks could cause the batteries to explode Always shield eyes and face from the batteries Do not charge or adjust poor connections without proper inst...

Page 20: ...ving Operate dump on level ground only Do not place hands behind seat when lowering box DANGER To avoid injury from batteries and motor exploding or electrical arcing shock Place power switch in OFF p...

Page 21: ...Identifying your Machine Machine Identification Plate Motor Identification Plate...

Page 22: ...anything you do not understand ask your Knegt distributor The operator must always be aware of events happening in or around the machine Safety must always be the most important factor when you opera...

Page 23: ...Emergency Button Use the emergency button to terminate power supply immediately in case of an emergency taking place that required to stop the machine The power supply to motor will be also cut off...

Page 24: ...Power Switch Turn the power switch to OFF position to turn off the battery power supply before doing any service...

Page 25: ...and debris especially from around the steering pivots pedals and brakes Make sure the access steps and handholds are clean and dry Clean all safety decals Renew any that are missing or cannot be read...

Page 26: ...Entering and Leaving the Cab The vehicle can be mounted and dismounted from both sides Use the handrail as necessary for assistance Handrail...

Page 27: ...ue Position the seat so that you can comfortably reach the machine controls For driving the machine adjust the seat so that you can depress the pedals fully with your back against the seat back Basic...

Page 28: ...ted to your machine replace it with a new one if it is damaged if the fabric is worn or if the machine has been in an accident Fasten the Seat Belt 1 Sit correctly in the seat 2 Push the male fitting...

Page 29: ...orward Park Reverse Switch Operate the D P R switch to change the vehicle direction to forward Park reverse Rotate the switch to marked forward Driver position to select forward Rotate the switch to m...

Page 30: ...has a graphic symbol to show the function of the switch Before you operate a switch make sure that you understand its function The rocker switches have two or three positions as shown Front Window Wi...

Page 31: ...te the washer Position 2 OFF Winch Two position rocker switch Position 1 Release Position 2 Pull Hazard Warning Lights Two position rocker switch Position 1 ON A light on the instrument panel flashes...

Page 32: ...Turn on low beam at the front of machine Turn on wide light on back of machine Turn off both light Push upward to turn on right turn indicator Push downward to turn on left turn indicator...

Page 33: ...al time current ampere of battery output B Battery Gauge Shows the amount of power remained in the battery C Odometer Shows the total mileage of the machine D Speedometer Shows the current speed of th...

Page 34: ...e level is pulled up I Reverse indicator Light when machine is moving backward a buzzer will buzz to warn the operator and people around the machine J Low beam indicator light when the low beam rock s...

Page 35: ...re that the D P R switch is in Park and that the park brake is engaged 5 Turn Starter Key to start position Before start driving the equipment the operator shall give an acoustic warning signal Gettin...

Page 36: ...D P R Switch and Start Key Drive Move forward Park Stop Reverse Move backward Start Key...

Page 37: ...om travelling speed except in an emergency otherwise the efficiency of the brake will be reduced Whenever the park brake has been used in an emergency always renew both brake pads 2 Engage the Park Br...

Page 38: ...olent turns with the vehicle 4 Load box shaped objects longest side down to keep the center of gravity low and so improve stability and safety Raising and Lowering the Load Bay WARNING Raising and Low...

Page 39: ...el ground with the park brake engaged and the engine switched off 2 Sit in the operator seat Insert the starter key and set it to the start position then lower the load bay by pressing and holding the...

Page 40: ...A tailgate latches...

Page 41: ...ted that could threaten the safety of the operator or the reliability of the vehicle Avoid damage If you operate in extreme heat dust or other severe conditions service more often than shown below Bre...

Page 42: ...Check electrical wiring for cracked or worn insulation As Needed Adjust load bay latch Replace battery s Dealer Technician...

Page 43: ...le Wear a full face shield rubber gloves and rubber apron when servicing the batteries Replace worn damaged or broken parts immediately Battery electrolyte is poisonous and causes severe burns Avoid c...

Page 44: ...ess Remove oxides from the terminals and wire joints and strictly prohibit metal debris and other debris from entering the battery Try to avoid deep discharge and over discharge the charge is best whe...

Page 45: ...helps to extend the service life of the battery Battery Position and Connection Diagram WARNING CAUTION Avoid injury Help prevent serious injury or death from an electrical shock or electrocution Thi...

Page 46: ...Battery Position and Connection Diagram...

Page 47: ...ear Drive Voltage 72 V Insulation Class F Controller Type Curtis 1234E Travel Speeds Typical Travel Speed Forward 24 km h 14 4mph Typical Travel Speed Reverse 12 5 km h 7 5mph Steering and Brakes Brak...

Page 48: ...forward Payload Total 1000 kg Towing 500 kg Cargo Box Volume 0 76 CBM Charger Input Voltage 220 V AC Input Amperage 16 A AC Output Voltage 72 V DC Output Amperage 25 A DC Tires Front 2 25x8R12 Rear 4...

Page 49: ...rson established in the Community compiled the technical file We declare that the machinery product name UTVolt commercial name function model MJ18 E type serial number fulfills all the relevant provi...

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