KMC Controls 56 Series Owner'S Manual And Parts Book Download Page 2

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INTRODUCTION:

Thank you for purchasing your new KMC 5610 Stalk

Shredder Puller. It has been designed to reduce multiple

trips through the field while shredding and pulling the stalks

of cotton, corn, soybeans, and other vegetable plants such

as onions and cabbage. It also has the ability to incorporate

the seed for a cover crop. It pulls the root system of the

plants to help control pests like Nematodes and Boll Weevils.

This is an excellent residue management tool! The Stalk

Shredder Puller operates sufficiently at speeds of 6-10 miles

per hour. Maintenance intervals have been minimized by

using maintenance free pivot bushings, self-adjusting pulling

disks, and durable rotary bearings. Spring loaded rear

Rolling Crumblers assist at dislodging roots from the soil and

enhances the incorporation of cover crop seed. Rotaries are

balanced with a high speed balancing machine to assure less

vibration and prolong bearing live.

The Management of Kelley Manufacturing Co. is

committed to supporting you to obtain the maximum

benefits of this product to reduce your costs in crop

production. We welcome your calls to assist you in learning

to use the product. If you have questions or need assistance,

call us at 1-800-444-5449. We will provide immediate

assistance to any of your needs. We are here to serve you!

KELLEY MANUFACTURING CO.

Summary of Contents for 56 Series

Page 1: ...56 SERIES Owner s Manual and Parts Book THIS MANUAL TO ACCOMPANY MACHINE Part No 56 MP 03 Print Date Sept 2021 Stalk Shredder Puller 2021 OWNER S MANUAL AND PARTS BOOK ...

Page 2: ...rvals have been minimized by using maintenance free pivot bushings self adjusting pulling disks and durable rotary bearings Spring loaded rear Rolling Crumblers assist at dislodging roots from the soil and enhances the incorporation of cover crop seed Rotaries are balanced with a high speed balancing machine to assure less vibration and prolong bearing live The Management of Kelley Manufacturing C...

Page 3: ...facturer are warranted only to the extent of their individual manufacturer warranty as KMC is not warranting any of said items All warranty claims must be made through a KMC licensed dealer and a warranty form request must be submitted to KMC with 30 days of failure or the warranty provision shall be unenforceable against KMC No agent or person has authority to change or add to this warranty as wr...

Page 4: ...LOCKS 7 WHEEL SPACING 7 DRAWBAR POSITION 7 STANDARD MODELS 8 4 ROW 36 STALK SHREDDER PULLER 8 4 ROW 38 STALK SHREDDER PULLER 9 4 ROW 40 STALK SHREDDER PULLER 10 6 ROW 30 STALK SHREDDER PULLER 11 6 ROW 36 STALK SHREDDER PULLER 12 6 ROW 38 STALK SHEDDER PULLER 13 6 ROW 40 STALK SHREDDER PULLER 14 ADJUSTING ROW PATTERN 15 UNPACKING SETUP 16 SPECIFICATIONS 16 HITCHING TO THE IMPLEMENT 17 OPERATING GUI...

Page 5: ... 25 FRONT GAUGE WHEEL ASSEMBLY 26 4 ROW 6 ROW ROTOR ASSEMBLY 27 BLADE ASSEMBLY 28 COUPLER ASSEMBLY 28 BLADE ASSEMBLY REPAIR PARTS 29 DRIVELINE 1 3 4 30 GEARBOX 31 LIGHTING HARNESS 32 LIGHT ASSEMBLY 32 DISC PULLER ASSEMBLY 33 DISC ASSEMBLY PADDLE 35 DISC ASSEMBLY HUB 35 PARALLEL LINKAGE 36 CRUMBLER ARM 37 CRUMBLER ASSEMBLY 38 ...

Page 6: ...l thoroughly in order to operate and maintain the KMC Stalk Shredder Puller efficiently and properly Some components of this machine are labeled left or right The notations are determined by standing behind the implement and facing the direction of forward travel After reading this Owner s Manual please keep it for each season for reference To ensure procurement of the proper repair parts please r...

Page 7: ... and operating procedures reviewed All hardware checked for tightness Field adjustment procedures reviewed Lubrication information reviewed Machine fully lubricated Hitch connection to implement information reviewed Warranty information reviewed ...

Page 8: ...3 SAFETY INFORMATION ...

Page 9: ...are associated with the implement covered in this owner s manual They should be reviewed and associated with where they are applicable on the implement being covered SAFETY DECALS 56 050 011 56 050 035 67 050 041 02 050 078 56 050 034 ...

Page 10: ...ler Only experienced tractor operators should operate the tractor when using the Stalk Shredder Puller CUSTOMERS RESPONSIBILITY The retail customer s responsibilities under the KMC Warranty are 1 To read the Operator s Manual and operate the Stalk Shredder Puller in accordance with the instructions given in this manual 2 To inspect the Stalk Shredder Puller daily lubricate as specified and repair ...

Page 11: ... you should make sure it is properly secured and made safe by following the Safe Stop Procedure 1 Handbrake Footbrake on 2 Controls in Neutral Park 3 Engine off 4 Key out 10 Keep hands feet and clothing away from moving parts 11 Make sure everyone is clear of the machine before starting the tractor or operating machine 12 Observe all safety decals located on the machine Replace them if they become...

Page 12: ...POWER REQUIREMENTS The minimum power requirement for this unit is 200HP and may increase with conditions Select a tractor with sufficient power to operate and lift this implement SWAY BLOCKS Sway blocks should be used and adjusted to allow movement in operating position This allows the pullers to automatically track on the rows Your implement should be permitted to sway some while operating and sh...

Page 13: ...8 18 C L 54 36 4 ROW 36 STALK SHREDDER PULLER STANDARD MODELS ...

Page 14: ...9 38 19 C L 57 4 ROW 38 STALK SHREDDER PULLER ...

Page 15: ...10 40 60 C L 20 4 ROW 40 STALK SHREDDER PULLER ...

Page 16: ...11 6 ROW 30 STALK SHREDDER PULLER C L C L 60 45 15 75 ...

Page 17: ...12 6 ROW 36 STALK SHREDDER PULLER 72 90 54 C L 18 ...

Page 18: ...13 6 ROW 38 STALK SHEDDER PULLER 19 C L 57 95 76 ...

Page 19: ...14 6 ROW 40 STALK SHREDDER PULLER 80 100 60 C L 20 ...

Page 20: ...CING 40 ROW SPACING DIVERTER DIVERTER DIVERTER GAUGE WHEEL ADJUSTING ROW PATTERN NOTE DIVERTERS AND GUAGE WHEELS MUST BE MOVED TO ADJUST ROW SPACING C L 36 ROW SPACING 38 40 ROW SPACING 36 ROW SPACING 38 ROW SPACING 40 ROW SPACING 36 ROW SPACING 38 ROW SPACING 40 ROW SPACING DIVERTER DIVERTER ROW SPACING FOR 6 ROW IMPLEMENT ROW SPACING FOR 4 ROW IMPLEMENT ...

Page 21: ...utch on the driveline and depth controlling gauge wheels on the pullers to disturb less soil Front gauge wheels are a standard feature which can be utilized for a consistent cutting height or when running on tough and uneven terrain Heavy duty crumblers to help separate soil from the root ball and smooth level the soil surface spring loaded disc arms to maintain even pressure and transport lights ...

Page 22: ...rame can cause unwarranted fatigue failure Driveline and gearbox are not warrantied if damaged by drawbar or by setting the unit down with driveline contacting the ground DO NOT STAND BETWEEN THE TRACTOR AND IMPLEMENT DURING HITCHING 4 3 1 2 Cat IV Narrow Quick Coupler Top link pin in top mast hole Narrow quick coupler rests against outer hitch plate Parts List ITEM DESCRIPTION PART NUMBER QTY 1 P...

Page 23: ...Quick coupler rests against outer hitch plate Narrow quick coupler rests against inner hitch plate Parts List ITEM DESCRIPTION PART NUMBER QTY 1 PIN MAST 06 081 018 1 2 KLIK PIN 7 16 X 2 03 050 094 1 3 PIN ASSY CAT III HITCH 56 081 014 2 Parts List ITEM DESCRIPTION PART NUMBER QTY 1 PIN MAST 06 081 018 1 2 KLIK PIN 7 16 X 2 03 050 094 1 3 PIN ASSY CAT III HITCH 56 081 014 2 WARNING DO NOT SUBSTITU...

Page 24: ...e it is assembled correctly see assembly directions for more details Make sure all crumbler linkages discs and gauge wheels are secured once you have reached the field and are ready to begin operating LEVELING ADJUSTMENTS Parallel Linkage If the discs are not penetrating the ground the down pressure may be adjusted by increasing the spring angle within the parallel linkage Gauge Wheels To modify t...

Page 25: ... centered on bracket at the start of every year Rigid Disc Stop Bolt The factory setting for the Rigid Disc Stop Bolt is 3 9 16 As the discs wear over time the bolt may need to be adjusted to keep the discs centered Before changing a disc the spring compression bolt will need to be removed Failure to do so could result in serious injury or death ...

Page 26: ...ery other paddle to increase operating depth and improve pullery Discs Continued BALANCING PROCEDURES KMC balances all rotor assemblies to meet or exceed factory standards before installation If your KMC Stalk Shredder Puller begins to vibrate excessively clean any dirt or debri off of the rotor assembly and check to make sure all weights are still intact If the vibration continues please contact ...

Page 27: ...22 PARTS BOOK ...

Page 28: ...ER MAIN MODEL 40 39 41 26 27 28 46 30 3 7 17 17 6 52 16 13 14 15 14 8 18 19 20 10 16 16 50 9 18 19 20 21 23 24 42 51 51 51 51 11 12 12 5 43 22 23 49 48 47 22 23 2 36 37 1 4 25 24 23 22 29 30 31 32 18 34 35 33 38 44 45 ...

Page 29: ... 090100 14 14 14 14 23 LOCKWASHER 3 8 PLT 66 010150 18 18 18 18 24 HEXNUT 3 8 PLT 68 010150 6 6 6 6 25 CLAMP 1 2 LOOP 03 050 446 2 2 2 2 26 CARRIAGE BOLT 1 2 X 1 1 4 NC G5 PLT 52 050125 24 24 24 24 27 LOCKWASHER 1 2 REGULAR PLT 66 010250 24 24 24 24 28 HEXNUT 1 2 PLT 68 010250 24 24 24 24 29 CAPSCREW 1 2 X 1 1 2 NC G5 PLT 48 090595 8 8 8 8 30 LOCKNUT 1 2 NC STOVER GD B PLT 72 010100 16 16 16 16 31...

Page 30: ...PSCREW 1 2 X 3 1 2 NC G5 PLT 3 2 72 010100 LOCKNUT 1 2 NC STOVER GD B PLT 4 2 62 010250 FLATWASHER 5 8 STD PLT 5 2 66 010300 LOCKWASHER 5 8 PLT 6 2 68 010300 HEXNUT 5 8 PLT 7 2 48 091202 CAPSCREW 5 8 X 6 1 2 NC G5 PLT 8 1 21 080 080 ARM GUAGE WHEEL 9 1 02 058 017 HUB ASSY W CUPS 10 1 21 058 006 6 3 4 SPINDLE W HOLE 11 1 02 056 007 SEAL 12 2 02 051 015 CONE BEARING 13 1 68 030101 SLOTTED NUT 1 14 T...

Page 31: ...PLT 6 4 48 091275 CAPSCREW 3 4 X 2 NC G5 PLT 7 4 72 010150 LOCKNUT 3 4 STOVER GB PLT 8 7 62 010300 FLATWASHER 3 4 STD PLT 9 1 56 058 003 Q 888 HUB 13 1 4 SPINDLE ASSY 10 1 48 090275 CAPSCREW 3 8X3 1 4 NC HX HD GD 5 PLT 11 1 48 090220 CAPSCREW 3 8 X 2 1 2 G5 12 2 72 010050 LOCKNUT 3 8 STOVER GB PLT 13 2 56 024 022 SPACER TURNBUCKLE 14 1 68 010465 NUT 1 1 8 NC HEX PLT 15 1 62 020045 FLATWASHER 3 4 S...

Page 32: ...27 7 4 5 6 3 2 4 ROW 6 ROW ROTOR ASSEMBLY NOTE BLADE ASSEMBLY TO BE ASSEMBLED WITH EQUAL WEIGHTED PAIR ON OPPOSITE SIDE USE BLUE LOCTITE ON ITEM 5 THREADS USE RED LOCTITE ON ITEM 3 THREADS ...

Page 33: ...NUMBER DESCRIPTION ITEM 1 56 080 040 COUPLER WELDMENT ROTOR 1 6 56 050 020 BUSHING ROTOR RUBBER 2 Parts List QTY PART NUMBER DESCRIPTION ITEM 1 56 024 028 BUSHING INNER BLADE 2 2 56 024 029 BUSHING OUTER BLADE 3 1 80 050000 NUT 5 8 NC FLNG TECHLOCK GRD G PLT 4 1 52 050374 CARRIAGE BOLT 5 8 X 3 1 2 NC G5 PLT 5 2 56 050 029W KNIFE SHREDDER PLN WEIGHED 1 ...

Page 34: ...ACED 1 2 56 024 028 BUSHING INNER BLADE 2 2 52 050374 CARRIAGE BOLT 5 8 X 3 1 2 NC G5 PLT 3 2 80 050000 NUT 5 8 NC FLNG TECHLOCK GRD G PLT 4 BLADE ASSEMBLY REPAIR PARTS 56 081 034 56 081 033 Parts List QTY PART NUMBER DESCRIPTION ITEM 1 56 081 031 BLADE SET PLAIN 1 2 56 024 028 BUSHING INNER BLADE 2 2 52 050374 CARRIAGE BOLT 5 8 X 3 1 2 NC G5 PLT 3 2 80 050000 NUT 5 8 NC FLNG TECHLOCK GRD G PLT 4 ...

Page 35: ...7 YOKE INNER TUBE SH 56 055 014 18 TUBE IMPLEMENT HALF 56 055 007 21 YOKE OVERRUNNING 1 3 4 20 56 055 004 26 SUPPORT SHIELD SUPPORT OUTER 56 055 015 28 SCREW 4 8X22 SELF TAP 56 055 016 32 SUPPORT SHIELD SUPPORT INNER 56 055 017 40 CHAIN SHIELD 56 055 018 42 RING SHIELD SH SFT 56 055 019 48 LABEL DANGER DRIVE TUBE 56 055 020 49 LABEL DANGER SHIELD TUBE 56 055 021 50 BOOK INSTRUCTION 56 055 022 61 T...

Page 36: ...33 054 049 CUT VIEW SIDE VIEW PARTS LIST PART NUMBER DESCRIPTION 56 054 003 2155 G BOX Z SHAFT 1 3 4 z20 56 054 004 SHAFT X Y 1 3 4 z20 2155 THROUGH 56 054 005 SNAP RING 50 56 054 006 SHIM KIT 56 054 007 T ROLLER BEARING 50x110x29 25 30310 56 054 008 BEVEL GEAR SET r 0 65 S2150 56 054 009 SHIM KIT 56 054 010 OIL SEAL 50x90x10 56 054 011 SNAP RING 90 56 054 012 T ROLLER BEARING 50x90x24 75 32210 56...

Page 37: ...LLOW LEFT FLASH 5 GREEN RIGHT FLASH 6 BROWN TAIL MUST MEET SAE 279 AND SAE J560 VIEW C WEATHER PACK 2 POLE TOWER CONNECTOR YELLOW B WHITE A VIEW A WEATHER PACK 3 POLE TOWER CONNECTOR A WHITE B RED C BROWN VIEW B WEATHER PACK 2 POLE TOWER CONNECTOR A WHITE B GREEN LIGHTING HARNESS 33 062 121 33 062 120 LIGHT ASSEMBLY 33 062 120 33 062 121 4 ROW 36 40 56 062 002 6 ROW 36 40 56 062 001 ...

Page 38: ...PULLER ASSEMBLY 56 082 005 28 DISCS RIGHT 56 082 004 28 DISCS LEFT NOTE PLEASE REFER TO WARNING ON PAGE 19 BEFORE REMOVING RIGID STOP BOLT WHEN REPLACING DISCS 56 082 017 24 DISCS LEFT 56 082 018 24 DISCS RIGHT ...

Page 39: ...Z NUT 78 020300 2 2 2 2 10 SPRING 2 425 X 9 5 DISC 56 050 039 1 1 1 1 11 PIN WELDT DISC ARM 56 080 028 2 2 2 2 12 LOCKNUT 1 2 NC STOVER 72 010100 1 1 1 1 13 JAMNUT 1 NC PLT 70 010255 2 2 2 2 ARM PULLER 56 080 026 2 2 ARM PULLER 24 56 080 056 2 2 15 BUSHING 1 125 X 2 25 56 050 013 4 4 4 4 16 LOCATOR LG SPRING CAP 56 026 020 1 1 1 1 17 TAP BOLT 1 8 X 5 G8 PLT 48 200355 2 2 2 2 18 LOCKWASHER 7 8 PLT ...

Page 40: ...51 006 AGRI HUB 4 BOLT 2 4 66 010250 LOCKWASHER 1 2 REGULAR PLT 3 4 48 200018 CAPSCREW M12X1 25X25 10 9 PLT 4 24 DISC ASSY 28 DISC ASSY 56 081 018 56 081 019 ITEM DESCRIPTION PART NUMBER QTY QTY DISC 28IN 4 BOLT 56 050 018 1 DISC 24IN 4 BOLT 56 050 032 1 2 PADDLE DISC 56 025 013 10 12 3 CAPSCREW 3 8 X 1 GD8 48 090102 20 24 4 LOCKNUT 3 8 STOVER 72 010050 20 24 1 ...

Page 41: ... 8 SAE PLTD 7 2 66 010400 LOCKWASHER 7 8 PLT 8 2 68 010400 NUT 7 8 NC HEX PLT 9 2 23 050 006 SPRING 2 X 10 9 16 EXT 10 1 72 020050 LOCKNUT 5 8 NC STOVER GD C PLT 11 1 48 091060 CAPSCREW 5 8 X 4 G5 PLT 12 1 67 050 010 PIN Ø5 8 X 3 USABLE 13 1 04 050 015 KLIK PIN 3 16 X 1 1 4 14 1 56 080 045 MOUNT PARALLEL LINKS 15 4 56 050 013 BUSHING 1 125 X 2 25 16 4 56 080 069 PIN WELDT 1 1 8 HD 17 6 17 050 003 ...

Page 42: ...OCKWASHER 5 8 PLT 3 4 68 010300 HEXNUT 5 8 PLT 4 1 67 050 011 SPRING Ø2 965 x 0 406 X 17 EXT 5 1 33 050 471 PIN Ø3 4 X 3 3 4 USABLE 6 1 02 050 002 KLIK PIN 7 16 X 1 3 4 7 1 56 080 069 PIN WELDT 1 1 8 HD 8 1 56 050 013 BUSHING 1 125 X 2 25 9 1 48 090150 CAPSCREW 3 8 X 1 1 4 NC G5 PLT 10 1 72 010050 LOCKNUT 3 8 STOVER GB PLT 11 1 67 050 013 EYEBOLT 5 8 X 5 3 8 12 1 72 020050 LOCKNUT 5 8 NC STOVER GD...

Page 43: ...UMBLER WELDMENT 58 56 080 088 1 2 PLATE CRUMBLER ARM 56 027 101 2 2 3 AGRI HUB 4 BOLT 42 051 006 2 2 4 LOCKWASHER 7 8 PLT 66 010400 2 2 5 HEXNUT M22X1 5 PLT 56 050 017 2 2 6 LOCKWASHER 1 2 REGULAR PLT 66 010250 8 8 7 CAPSCREW M12X1 25X25 10 9 PLT 48 200018 8 8 TUBE 70 CRUMBLER 56 024 027 1 TUBE 58 CRUMBLER 56 024 045 1 9 U BOLT 5 8x2 11 16x3 1 2 NC G5 PLT 21 050 001 4 4 10 HEXNUT 5 8 PLT 68 010300...

Page 44: ...39 NOTES ...

Page 45: ......

Page 46: ...EMPLOYEE OWNED AND OPERATED ...

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