KMART 42271840 700C Instruction Manual Download Page 19

Before you ride this bicycle, read the Rules For Safe Cycling and check that all parts are

installed as per this instruction manual. It is also recommended for added safety and

protection that you wear a bicycle helmet.
If you understand how the bicycle operates, you will get the best performance. When you

read this instruction book, compare the illustrations to the bicycle. Learn the location of all the

parts and how they work. Keep this book for future reference.

Before you ride the bicycle, check the brake and other parts of the bike. Make sure all the

parts are assembled correctly and working properly. Take your first ride in a large, open level

area. If you have a problem, check the assembly instructions and follow the maintenance

procedures in this book.

WARNING ON AND OFF ROAD CONDITIONS:

The condition of the riding surface is very

important. If the surface is wet, or has sand, small rocks or other loose debris on the surface,

carefully decrease the speed of the bicycle and ride with extra caution. It will also take a

longer time and more distance to stop. Apply the brake earlier than normal and with less

force to help keep the bicycle from sliding.

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TIRE AND TUBE DAMAGE

To prevent tire cuts, ruptures, rim bruise and star breaks. Avoid rough streets and alleys having glass and

other debris. Don’t jump curbing. Crooked wheels cause chafing of tires as well as uneven tread wear. To

prevent distorted tire casings, hang your bicycle up or turn it upside down when storing for long periods.

BEARING ADJUSTMENT & LUBRICATION

There are several areas on the bicycle containing bearings that must be adjusted and /or lubricated.

Proper maintenance in these areas will insure longer bearing lift, and easier and safer riding. Adjustment

of the bearings requires special knowledge and tools. We strongly suggest these adjustments be made

by a qualified bicycle repairman.

FRONT FORK

WARNING:

IF YOU REPLACE THE FRONT FORK, MAKE SURE THE REPLACEMENT FORK HAS

THE SAME RAKE AND SAME TUBE INNER DIAMETER AS THE ONE ORGINALLY FITTE TO THE

BICYCLE

LUBRICATION AND CLEANING

WARNING:

Do not use a vegetable base oil to lubricate bike parts. This type of oil may dry and leave a

harmful gum residue.

WEEKLY:

Wipe bike with a damp cloth. Wipe dry. Polish metal surfaces. On caliper brake models, do not

polish rims. Make sure no oil gets on caliper brake shoes. With a spray lubricant, lubricate chain and rear

sprocket. On caliper brake models, lubricate hand brake lever cable pivot points. Wipe seat with a damp

cloth and wipe dry.

ANNUALLY:

The following components require lubrication, removal, disassembly, installation, special

tools and knowledge. It is suggested that this service be preformed by a qualified bicycle repairman.

Caliper brake cables should be removed from housing and greased. Clean and lubricate wheel bearings,

head bearings and crank bearings. Check spokes and wheels and have trued if out of line.

BRAKE RUBBER REPLACEMENT

The brake rubbers will be damaged or worn-out after long use.

Loosen the anchor bolt nut and the rubber bolt nuts. Replace the damaged rubbers.

Re-tighten the bolt nuts and then re-tighten the anchor bolt nut.

WARNING:

 Be sure the anchor bolt and the rubber bolts are fully tightened. Do not ride your

bicycle if the rubber has been damaged or has worn-out.

Summary of Contents for 42271840 700C

Page 1: ... read through this instruction manual book to familiarize yourself with all parts and assembly steps Kindly refer to the parts identified below and be sure that all parts have been included Although we are dedicated to giving our customers the best product possible a question may arise or parts may be missing If you are missing parts or if you have any questions please contact our fast and friendl...

Page 2: ...LEUR THUMB SHIFTER FENDER AND RACK HANDLEBAR BASKET REAR DERAILLEUR WHAT IS TORQUE SAFETY CHECK LIST MAINTENANCE RULES OF SAFE CYCLING WARRANTY STATEMENT NOTE YOU COULD HAVE ADDITIONAL INSTRUCTIONS INCLUDED IN YOUR PARTS BAG THAT EXPLAIN THE OPERATION AND ASSEMBLY OF THE SHIFTERS SHOCK FORK AND REAR DERAILLEUR REAR AND KEEP THIS INFORMATION FOR FUTURE REFERENCE IT IS IMPORTANT TO READ THIS MANUAL ...

Page 3: ...t Animals or people may dart in front of you Be on the alert People have the right of way Be alert to people opening car doors when passing parked cars Your bicycle was not designed for stunting and experimentation Enjoy riding it in a safe manner 12 Be careful at all intersections Slow down and look both ways before crossing 13 Use hand signals Always let other drivers and pedestrians know what y...

Page 4: ...accessory equipment on the bicycle 4 Make certain that anyone who uses the bicycle has been fully instructed in its operation 5 If your bicycle was obtained assembled we recommend that you review the complete assembly instructions and perform checks specified in this manual before riding the bicycle OWNER S RECORD Keep this information as a permanent record In the event of theft or loss your law e...

Page 5: ...ces of skidding Wet brake shoes mean that it will require more distance to stop Start braking sooner than normal in wet conditions 6 Night time riding a You can t see the controls on your bicycle at night so you must know where they are by touch b Slow down Debris and holes are much harder to see at night c If possible ride on streets that are familiar to you Terrain that you have never seen durin...

Page 6: ...ture reference TOOLS REQUIRED FOR ASSEMBLY 7mm Phillips screw driver 7mm flat edge screw driver Standard slip joint pliers hammer Torque Wrench Set 2 in 1 of 5mm 6mm Allen wrenches and open end set of metric flat wrenches 6 15 cm and 10 25 4 cm Adjustable wrench Or Open End Set Of Metric Flat Wrenches These tools should be available to perform the basic steps of assembling the bicycles They can al...

Page 7: ...ten the axle nuts See illustration C D TORQUE REQUIREMTNTS SEE PAGE 15 STEP 2 KICKSTAND 1 Place the right side sprocket side of the bike against a wall or have someone hold the bike for you 2 Remove the rear axle nut and washer from the left side rear wheel 3 Slide the kickstand plate onto the axle so that it is seated against the rear dropout 4 Slide the washer and nut back onto the axle and tigh...

Page 8: ...r and nut and ensure that it is upright and facing away from the bike see the picture o the ground loosen the adjusting screw and readjust the angle Tighten adjusting screw securely STEP 5 WHEEL REFLECTORS NOTE FAILURE TO MOUNTAND DISPLAY THE REFLECTORS SUPPLIED COULD CONSTITUTE A VOILATION OF THE LAW WITH YOUR CITY OR STATE FOR YOUR SAFETY PLEASE MOUNT ALL REFLECTORS AS INDICATED FOR ADDITIONAL N...

Page 9: ...r factory Please use the following information if you need to adjust the angle WARNING For safe operation the clamp bolts must be securely tightened 1 Loose clamp bolts with an Allen wrench 2 Adjust handle bar to desired angle 3 Securely tighten clamp bolts Recommended torque is 15 ft lbs or 17 19 Newton Metres 4 Check handle bar for tightness If you can move it forward or backward the clamp bolts...

Page 10: ...on Securely tighten the pedal spindle NOTE Both pedals should be tightened towards the front of the bicycle TORQUE REQUIREMENTS 18 20 ft Ibs or 20 26 N M STEP 9 INSTALL SEAT POST AND SEAT NOTE your saddle has been pre assembled to the seat post at our factory Please use this information for adjustment and future reference 1 Loosen seat clamp nuts 2 Insert the top portion of seat post into the seat...

Page 11: ...rt the barrel end of the brake cable into the hole in the brake lever See illustration A Squeeze the rear brake arms with your hand until the brake rubbers are up against the wheel rim This will enable the inner brake cable wire to be loose and have enough space for you to easily slip the barrel end of the brake cable wire into the hold in the brake lever 2 Next pull the brake cable wire through t...

Page 12: ...l need to readjust the tension later See illustration A 2 Install the inner brake cable by pushing it through the cable routing tube or noodle note that we offer two noodle angles 90 degrees and 135 degrees depending on your bike setup Now tighten the cable fixing bolt to a torque that does not exceed 9 12 ft lbs See illustration B 3 To ensure maximum leverage the two brake arms must be nearly par...

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Page 14: ...ar NOTE When the H high gear adjusting screw is turned in a clockwise direction the pulley guide moves toward the larger sprocket lower gear position 8 Set rear derailleur lever to largest sprocket low gear position 9 Check that the chain does not slip off the large sprocket 11 If the chain is unable to reach the largest sp 10 If so turn the L low gear adjusting screw in a clockwise direction unti...

Page 15: ...HAS FRONT FENDER IF your bike has fenders it may be necessary to assemble the front fender to your bike The front fender is mounted at the fork crown There are two methods to mount your front fender the first is the caliper brake mounting system and the second is the 10mm nut and bolt system Identify the mounting system used on your bike and follow the instructions below 1 If your bike has a front...

Page 16: ...ing sure they fit tightly against the crank arms 5 TIRES Check and inflate if necessary using a hand pump NEVER INFLATE TIRES WITH AN AIRE COMPRESSOR AT A GAS STATION The correct pressure is marked on the side of the tire DO NOT OVERINFLATE 6 GENERALL INSPECTION See that all reflectors have been properly installed Replace any missing or damaged reflectors Check all fasteners and tighten if necessa...

Page 17: ... planted and chrome finish keep the bicycle and dry Wipe off dirt moisture and oil clean soft cloth periodically polish with clear coat of wax WARNING Do not use a wax of any kind on the rims of your bicycle In order for the caliper brakes to operate properly the rims should be kept clean and free of dirt and lubricants Due to wear of new parts we recommend that you inspect the bicycle frequently ...

Page 18: ...uld feel very firm but not hard when you sit on your bicycle the tire sidewalls should not compress very much under your body weight Check your tire pressure at least once a week with a pressure gauge 3 Use a hand or foot pump to inflate your tires NEVER inflate your tires with an air compressor at a gas station Air compressors release a high volume of air under great pressure This much air can ex...

Page 19: ... are several areas on the bicycle containing bearings that must be adjusted and or lubricated Proper maintenance in these areas will insure longer bearing lift and easier and safer riding Adjustment of the bearings requires special knowledge and tools We strongly suggest these adjustments be made by a qualified bicycle repairman FRONT FORK WARNING IF YOU REPLACE THE FRONT FORK MAKE SURE THE REPLAC...

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