Klutch ST200i Owner'S Manual Download Page 9

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2. EXTENSION CORD - We do not recommend an extension cord because of the voltage drop they 

produce.  This  drop  in  voltage  can  affect  the  performance  of  the  welder.  If  you  need  to  use  an 

extension cord, we recommend you check with a qualified electrician and your local electrical codes 

for your specific area. Do not use an extension cord over 25 ft. in length. 

 

3. INSTALLATION OF OPTIONAL TIG TORCH 

 

3.1 Remove the ground cable and the electrode holder from the weld output connections. Install the 

ground cable to the Positive (+) weld output connection. 

3.2 Secure the ground clamp to the work piece 

3.3 Connect a regulator to a bottle of ARGON gas. Then connect the gas connection from the TIG 

torch to the regulator. 

3.4 Connect the TIG torch weld cable to the Negative (-) weld output connection. 

3.5 Set desired amperage on the amperage control knob on the front panel of the welder. 

3.6 Turn on the input power switch on the welder. 

 

 

Be aware that the TIG torch will be electrically HOT when the Input Power Switch on the welder is 

turned on. 

 

3.7 Turn on the regulator on the bottle of shielding gas and adjust the regulator to approximately 20 

CFH. Then open the shielding gas valve on the torch to start the flow of shielding gas. 

 

 

EXPOSURE  TO  A  WELDING  ARC  IS  EXTREMELY  HARMFUL  TO  THE  EYES  AND  SKIN! 

Prolonged exposure to the welding arc can cause blindness and burns. Never strike an arc 

or  begin  welding  until  you  are  adequately  protected.  Wear  flame-proof  welding  gloves,  a 

heavy long sleeved shirt, trousers without cuffs, high topped shoes, and an ANSI approved 

welding helmet. 

 

3.8  Touch  the  tungsten  that  is  installed  in  the  TIG  torch,  to  the  work  piece  and  quickly  pull  away 

approximately 1/4" to create an arc. 

 

OPERATION 

 

High  voltage  danger  from  power  source!  Consult  a  qualified  electrician  for  proper 

installation of receptacle at the power source. This welder must be grounded while in use to 

protect  the  operator  from  electrical  shock.  If  you  are  not  sure  if  your  outlet  is  properly 

grounded, have it checked by a qualified electrician. Do not cut off the grounding prong or 

alter the plug in any way and do not use any adapter between the welder's power cord and 

the  power  source  receptacle.  Make  sure  the  POWER  switch  is  OFF  then  connect  your 

welder's  power  cord  to  a  properly  grounded  240  VAC,  60  HZ,  single  phase,  50  amp  power 

source.

   

 

 

 

Summary of Contents for ST200i

Page 1: ...UAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal...

Page 2: ...is unit can also perform lift start DC TIG welding on steel and stainless steel materials with the optional TIG Torch 44455 Argon shielding gas along with a regulator gas hose and TIG filler rod would...

Page 3: ...free from flammable materials Always keep a fire extinguisher accessible to your welding environment Always have a qualified person install and operate this equipment Make sure the area is clean dry...

Page 4: ...eat your welder Allow proper cooling time between duty cycles Keep hands and fingers away from moving parts and stay away from the drive rolls Do not point torch at any body part of yourself or anyone...

Page 5: ...ade 10 lens for above 160 Amps use a shade 12 Refer to the ANSI standard Z87 1 for more information Cover all bare skin areas exposed to the arc with protective clothing and shoes Flame retardant clot...

Page 6: ...dy while welding Wrap MIG gun and ground cable together whenever possible Keep MIG gun and ground cables on the same side of your body Shielding Gas Cylinders Can Explode High pressure cylinders can e...

Page 7: ...200 Amp DC Duty Cycle 15 200A Suggested Electrode E6013 E7014 E7018 Stainless Steel Electrode Diameter 1 16 inch to 5 32 inch Dimensions 12 x 5 x 9 Weight 9 9 lbs KNOW YOUR WELDER Description The KLUT...

Page 8: ...Cable and Clamp The ground cable and clamp are attached to the work piece to complete the circuit allowing the flow of current needed to weld Welding Cable and Electrode Holder One end of the cable is...

Page 9: ...on the bottle of shielding gas and adjust the regulator to approximately 20 CFH Then open the shielding gas valve on the torch to start the flow of shielding gas EXPOSURE TO A WELDING ARC IS EXTREMELY...

Page 10: ...n on a flat surface 4 2 Preparing the Joint Before welding the surface of work piece needs to be free of dirt rust scale oil or paint or it will create brittle and porous welds If the base metal piece...

Page 11: ...elding process Heavier and thicker metals required more amperage It is best to practice your welds on scrap metal which matches the metal you intend to work with to determine correct heat setting and...

Page 12: ...d the electrode perpendicular to the work piece Once the arc is started the angle of the electrode in relation to the work piece should be between 10 and 30 degrees This will allow for good penetratio...

Page 13: ...sults are easier to achieve The horizontal position it is performed very much the same as the flat weld except that the angle is different such that the electrode and therefore the arc force is direct...

Page 14: ...hips flying through the air can cause eye injury or injury to other parts of the head hands or exposed portions of the body Wear goggles or safety glasses with side shields and protect the hands and o...

Page 15: ...dicator Is On The internal temperature is too high Leave power on and let the fan cool the unit Output will continue when the unit has cooled Electrode Holder or ground cable getting hot Output Connec...

Page 16: ...Page of 18 16 DIAGRAM PARTS LIST...

Page 17: ...12 2 07 11 016 Potentiometer knob 1 13 1 2 08 01 0204 Welding cable 1 14 1 2 08 02 0232 Ground cable 1 15 2 07 80 026 Switch 1 16 2 07 57 967 Europe type quick socket 2 17 1 1 01 05 2902 Output dead...

Page 18: ...or Northern Tool Equipment welding carts and welding cabinets This warranty covers the absence of or defective parts 1 year Parts and Labor on MIG gun parts except those listed under normal wear items...

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