Klutch ST200i Owner'S Manual Download Page 2

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Thank  you  very  much  for  choosing  a  KLUTCH

 

product! For  future  reference,  please  complete 

the owner’s record below: 
 

            Model: _______________          Purchase Date: _______________ 

 

Save the receipt, warranty and these instructions. It is important that you read the entire manual 

to become familiar with this product before you begin using it.   

 
This machine is designed for certain applications only. The distributor cannot be responsible for 
issues arising from modification. We strongly recommend this machine  not be modified and/or 
used  for  any  application  other  than  that  for  which  it  was  designed.  If  you  have  any  questions 
relative to a particular application, DO NOT use the machine until you have first contacted  the 
distributor to determine if it can or should be performed on the product. 
 
For technical questions please call the Northern Tool Welder Help Line at 

1-877-304-0294

 

 

INTENDED USE 

The  ST200i  is  a  DC  only  inverter  stick  welder  with  an  exceptionally  smooth  stick  welding 

performance. It is intended for use for welding steel, stainless steel, cast iron and hard surfacing 

using electrodes from 1/16 inch to 5/32 inch. This unit can also perform lift start DC TIG welding 

on steel and stainless steel materials with the optional TIG Torch #44455. Argon shielding gas 

along with a regulator, gas hose, and TIG filler rod would also be required for TIG welding. 

 

Stick  welding  gives  the  operator  the  flexibility  to  use  this  welder  for  mobile  applications, 

including  outdoor  applications.  Stick  electrodes  contain  a  flux,  making  welding  easy  and  does 

not require the use of a separate shielding gas which can be blown away by the wind in outdoor 

applications. Since this welder does not use shielding gas, the operator will not require to have 

or maintain shielding gas bottles, a regulator or gas hose. TIG welding does require the use of 

Argon shielding gas. The shielding gas replaces the flux that is used in stick welding, providing a 

more  controlled  and  cosmetic  weld.  However,  TIG  welding  is  limited  to  areas  inside  or  where 

wind can be controlled, preventing the shielding gas from blowing away. 

 

This unit is intended to be used on a 50 amp 230V AC circuit without the use of an extension 

cord. If an extension cord is necessary for your application, please use the appropriate size and 

length of extension cord that will handle 50 amps the entire length of the extension. We highly 

recommend talking with a qualified electrician for cord size recommendations. 

 

 

 

Summary of Contents for ST200i

Page 1: ...UAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal...

Page 2: ...is unit can also perform lift start DC TIG welding on steel and stainless steel materials with the optional TIG Torch 44455 Argon shielding gas along with a regulator gas hose and TIG filler rod would...

Page 3: ...free from flammable materials Always keep a fire extinguisher accessible to your welding environment Always have a qualified person install and operate this equipment Make sure the area is clean dry...

Page 4: ...eat your welder Allow proper cooling time between duty cycles Keep hands and fingers away from moving parts and stay away from the drive rolls Do not point torch at any body part of yourself or anyone...

Page 5: ...ade 10 lens for above 160 Amps use a shade 12 Refer to the ANSI standard Z87 1 for more information Cover all bare skin areas exposed to the arc with protective clothing and shoes Flame retardant clot...

Page 6: ...dy while welding Wrap MIG gun and ground cable together whenever possible Keep MIG gun and ground cables on the same side of your body Shielding Gas Cylinders Can Explode High pressure cylinders can e...

Page 7: ...200 Amp DC Duty Cycle 15 200A Suggested Electrode E6013 E7014 E7018 Stainless Steel Electrode Diameter 1 16 inch to 5 32 inch Dimensions 12 x 5 x 9 Weight 9 9 lbs KNOW YOUR WELDER Description The KLUT...

Page 8: ...Cable and Clamp The ground cable and clamp are attached to the work piece to complete the circuit allowing the flow of current needed to weld Welding Cable and Electrode Holder One end of the cable is...

Page 9: ...on the bottle of shielding gas and adjust the regulator to approximately 20 CFH Then open the shielding gas valve on the torch to start the flow of shielding gas EXPOSURE TO A WELDING ARC IS EXTREMELY...

Page 10: ...n on a flat surface 4 2 Preparing the Joint Before welding the surface of work piece needs to be free of dirt rust scale oil or paint or it will create brittle and porous welds If the base metal piece...

Page 11: ...elding process Heavier and thicker metals required more amperage It is best to practice your welds on scrap metal which matches the metal you intend to work with to determine correct heat setting and...

Page 12: ...d the electrode perpendicular to the work piece Once the arc is started the angle of the electrode in relation to the work piece should be between 10 and 30 degrees This will allow for good penetratio...

Page 13: ...sults are easier to achieve The horizontal position it is performed very much the same as the flat weld except that the angle is different such that the electrode and therefore the arc force is direct...

Page 14: ...hips flying through the air can cause eye injury or injury to other parts of the head hands or exposed portions of the body Wear goggles or safety glasses with side shields and protect the hands and o...

Page 15: ...dicator Is On The internal temperature is too high Leave power on and let the fan cool the unit Output will continue when the unit has cooled Electrode Holder or ground cable getting hot Output Connec...

Page 16: ...Page of 18 16 DIAGRAM PARTS LIST...

Page 17: ...12 2 07 11 016 Potentiometer knob 1 13 1 2 08 01 0204 Welding cable 1 14 1 2 08 02 0232 Ground cable 1 15 2 07 80 026 Switch 1 16 2 07 57 967 Europe type quick socket 2 17 1 1 01 05 2902 Output dead...

Page 18: ...or Northern Tool Equipment welding carts and welding cabinets This warranty covers the absence of or defective parts 1 year Parts and Labor on MIG gun parts except those listed under normal wear items...

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