Klutch 48410, Owner'S Manual, Page: 8 / 14

Page 8 of 14
7. Using the supplied Philips head bolt, slide on a flat washer and insert it into the pre-drilled holes in
the right side of the plastic door hinge. Then insert this assembly into the pre-drilled holes in the
front of the cabinet. Add a flat washer, lock washer, and nut onto the back to secure. Repeat for
the other right side hole in that hinge. Then repeat for the other hinge.
8. Using the Phillips head bolt, add a flat washer and slide it through the pre-drilled holes in the left
side of the hinge and through the pre-drilled holes on the front door. Add a flat washer, lock
washer, and nut onto the back to secure. Repeat for the other left side hole in that hinge. Then
repeat for the other hinge.
9. Find the left side vertical panel. With the lips out and the wide end to the bottom, align the bottom
two pre-drilled holes in the vertical panel with the threaded holes in the cabinet base. They are
located right above the left side caster. Secure with a 10 mm bolt in both mounting holes. Do not
completely tighten these bolts at this time.
10. Going up the left side vertical panel, align the next two pre-drilled holes with the pre-drilled holes
in the lip of the middle shelf. Secure these mounting holes with a 10 mm bolt and a 10 mm nut.
Then tighten the bolts in the previous step.
11. Repeat the last two steps to mount the right side vertical panel.
12. Install the vertical cylinder securement panel on the back of the cabinet box. This panel will slide
between the cabinet box and the lip of the bottom panel. Align the pre-drilled holes in the left side
of the vertical cylinder securement panel and the pre-drilled holes in the lip of the bottom panel
with the threaded holes in the cabinet box. You may need to use a small screwdriver to help align
all three holes. Slide in a 10 mm bolt and leave it slightly loose at this point. Repeat for the
mounting holes on the right side of the vertical cylinder securement panel. Then tighten all four
bolts.
13. Going up the vertical cylinder securement panel, align the pre-drilled holes in the left side with the
pre-drilled holes in the lip of the middle shelf. Secure each mounting hole with a 10 mm bolt and a
nut. Repeat for both holes and then again for the one on the back. Then repeat for all three
mounting holes on the right side of the vertical cylinder securement panel.
14. Align the pre-drilled holes on the back of the top shelf lip with the pre-drilled holes in the vertical
cylinder securement panel. There is one on the back and one on the side for both the right and
left sides. Secure with a 10 mm bolt and a nut. Leave these slightly loose at this time.
15. Align the pre-drilled holes on the front of the top shelf lip with the pre-drilled holes in the front
vertical panels. Secure with a 10 mm bolt and a nut. Then tighten all the bolts from the previous
step.
16. Using the longer 10 mm bolts, slide on a flat washer and slide it through one of the pre-drilled
holes on the left side of the handle. Then slide it through the matching pre-drilled hole on the left
lip of the top shelf. Add a flat washer, lock washer, and secure it with a nut. Leave this nut slightly
loose at this time. Repeat for both pre-drilled holes in the left side of the handle. Then repeat for
the two mounting holes in the right side of the panel. Then tighten all the nuts holding the handle.
17. You will notice four pre-drilled holes remain in the front vertical panels and on each side of the
vertical cylinder securement panel. These mounting holes are for cable wraps. For the top set of
holes, the cable wrap should be mounted with the opening up. For the bottom set of holes, the
cable wrap should be mounted with the opening down. Using a 10 mm nut, slide it through the
pre-drilled holes in the cable wrap and then through the pre-drilled hole in the vertical panel.
Secure with a nut. Repeat this for all mounting holes on all eight cable wraps on both side of the
cart.
18. Find the 3/4 inch holes in the back of the vertical cylinder securement panel. Place one end of the
securement chain in one hole and slide a link down into the bottom groove. Then wrap the chain
around the cylinder you are securing and place it in the other 3/4 inch hole on the other side of the
cylinder.