Klimawent UFO-A-5000 Use And Maintenance Manual Download Page 10

 

10 

                                                       

Filtering unit

 

  UFO-A-5000                                     24.05.2019 

   

 

 

As these assemblies  of large dimensions,  handle

 

with care  while they are installed

In the upper part of the fan chamber are located handles

  

for lifting during the transport and 

installing. 
After the chamber of filters and the supporting frame with hopper chamber are put together, 
it is important 

to seal them 

up

 

with

 

silicone

” 

(i.e. their contact surface)

 

and screw tight with 

bolts.  The bolts, screws and “silicone” are delivered by the manufacturer along with the de-
vice.

   

Having assembled those elements, connect them by means of an equilibrating cable.   

 

Compressed air tank and

 electromagnetic valves are delivered to the customer in an assem- 

bled state. 

Having

 installed the filtering unit, connect it to the external compressed air instal-

lation 

0,6

0,8 MPa. 

The 

compressed air

 should be without oil 

contamination and free of 

humi

dity. 

The coupling should be equipped

 

with a cut off valve, air filter and a dewaterer. Those 

elements

 are not delivered along with the device

Diameter

 of the

 

compressed air coupling

  

is 

Ø12 (quick-connector). 

 

 

 

Connection to the power

 supply system has to be carried out by an au- 

thorized person

 

with electrical qualifications

 

and

 

strictly

  

according 

to the enclosed Con-

 

nection Diagram 

– Fig. No.5

 
Having executed the connections, 

check

 

the 

rotation

 

sense of the fan impeller by exami- 

ning 

the rotations

 of the cooling rotor of the motor

 

– 

it must be according

 to the arrow on  

the

 housing.

 

In case of

 inconsistency, swap 

the

 two phases

 

in the supply system. This 

ought 

to be carried out,

  

exclusively after the device is disconnected

  

from the power supply system.  

To load or replace the cartridge filters, open the front door (of the chamber of filters). 

 

 

Prior to opening the chamber door, disconnect the power

 supply 

system

 

Subsequently,

  

unscrew (release) the screw locks

 (4 pieces) 

– to such a swing extent

 that the

 

locks can be bent fully aside and User can open the door widely to the right angle. 

 

Insert

  

the subsequent filter cartridges onto the slide-guides and push them to the wall of the  

electro-valve chamber.  

Finally secure the

 filters

  

with a bar and screw knobs.  Close the door  

accurately and tighten up the screw locks of the door.  
Having replaced the filters, restore the power supply. 
 
Before the operation use, the filtering unit must be fastened firmly to the floor. The device is  
designed for: 

 

 

operation with a system consisting of several local exhausts, for example extraction arms  
connected to the main ducting, joining them to the inlet fitting pieces, 

 

 

●  general ventilation connected with air filtration,

  

for example

 for work in a system push-pull. 

 

After the device is switched on,  the automation control system

  

provides continuous work of  

the fan and automatic regeneration of the filters by cyclical impulses of compressed air. The  
cartridge filter ought to be replaced for new, after approximately 

1÷2 years of use. 

 

CAUTION

1

.

 

The device

 application for 

plasma cutting

 

– 

the

 real efficiency of the device will be twice  

lower then 

the nominal value. For example:

  

UFO-A-10000 

of nominal flow 

10000 m

3

/h

, its  

real volume flow during plasma cutting  will be 

5000 m

3

/h

  

–   that provides extraction for  

one table segment of dimensions 2100 x 500 mm. 

 
 

 

Summary of Contents for UFO-A-5000

Page 1: ...1 24 05 2019 Filtering unit UFO A 5000 Use and Maintenance Manual Filtering unit UFO A 5000...

Page 2: ...rvations of Producer 4 4 Technical Data 4 5 Structure and Function 6 6 Assembly and Start up 9 7 Operational Use 12 8 Troubleshooting Guide 27 9 Maintenance 27 10 Occupational Health and Safety 29 11...

Page 3: ...the making available on the market of electrical equipment designed for use within certain voltage limits Journal of Laws EC L96 of 29 03 2014 The appliance meets the requirements included in 2009 125...

Page 4: ...contradiction with the present Use and Maintenance Manual B Incorrect connection to the power supply energising or to the external compressed air in stallation C Operational use that is in contradicti...

Page 5: ...ed air minimum 0 6 MPa capacity of the waste container 72 dm3 connection to the compressed air diameter 12 mm quick connector Fig No 1 Flow chart Table No 2 Replaceable parts Cartridge filter 2 pieces...

Page 6: ...for the fan function as des cribed in details in Section 7 In the filtration chamber is formed a separate regeneration chamber where are introduced outlets of the filters and Venturi orifices There ar...

Page 7: ...tainer for dust capacity 72 dm3 As additional equipment upon separate order the device can be equipped with a fan cover installed on the device see Fig No 2 Filtering units with a free not plugged ou...

Page 8: ...8 Filtering unit UFO A 5000 24 05 2019 Fig No 3b UFO A 5000 LH with the air inlet on the left side dimensions...

Page 9: ...ating profile 6 Assembly and Start up 6 1 Assembly description UFO A filtering unit is designed for installing inside the rooms indoor application In case of outdoor application it is important to app...

Page 10: ...the supply system This ought to be carried out exclusively after the device is disconnected from the power supply system To load or replace the cartridge filters open the front door of the chamber of...

Page 11: ...UFO A 5000 2 On demand of Customer the filtering unit can be equipped with an activated carbon impreg nated nonwoven spunbond filter for filtering the gases arising during welding processes Fig No 5 C...

Page 12: ...amp H3 alarm blinking light during the emergency after confirmation by pres sing the S2 STOP button the lamp lights continuously until the mo ment when the failure is fixed Press the S2 STOP button on...

Page 13: ...13 24 05 2019 Filtering unit UFO A 5000 Fig No 6 Switchgear front Fig No 7 Control panel...

Page 14: ...and not complete phases function effects over current disconnector F1 protection for the transformer circuit and the controller over current disconnector F2 protection for the circuit of the electrom...

Page 15: ...he menu How to change the editable parameter OK marking illumination of the parameter RIGHT LEFT displacing the cursor between the fields that are possible to be marked UP DOWN change the value of the...

Page 16: ...ion stage of the filters STOP the device is being stopped after the alarm vanishes operator needs to delete it ALPR1 alarm signal of low pressure 1 ALPR2 alarm signal of low pressure 2 ALPR3 alarm sig...

Page 17: ...Sub menu of the settings COMMUNICATION 1 The function is not active in the program version 2 0 up to 2 2 INPUTS OUTPUTS Screen INPUTS OUTPUTS Sub menu of the settings INPUTS OUTPUTS Day Tu hour 10 00...

Page 18: ...ctivated initial regeneration SWF TEMP REG NONE AL24V akt OFF Screen MODES 2 6 TEMP REG NONE I HEAT I COOL NONE disconnected the controlling with output OUT5 in function of temperature HEAT activated...

Page 19: ...he status at inputs DI0 up to DI3 ALPR akt OFF Cons START OFF Screen MODES 4 6 ALPR AKT OFF and ON OFF blocking of the occurring alarm ALPRi at the inputs DI0 up to DI3 ON alarm ALPRi at the inputs DI...

Page 20: ...ve Input DI6 fulfils the same function as the button FILTER S3 on the elevation console DI8 START OFF DI8 STOP OFF Screen MODES 6 6 DI8 START OFF I ON OFF blocking of the possibility of activation by...

Page 21: ...ctro magnetic valves during the status SWF Lsekwen Lon 0 9 cycles Lsekwen Lon number of sequences 4 cycles of pulsing each Time T12 0 5s Ton PowPause 10s Screen SETTINGS 2 6 Time T12 0 1 5 sec Time T1...

Page 22: ...ectromagnetic valves StanZas 24V state of the fuse of the transformer 24VAC of the power supply of the electromagnetic valves Time T22 0 5s Lsekwen Loff 02 Screen SETTINGS 4 6 Time T22 1 99sec Time T2...

Page 23: ...ion of the signal from the inputs of the pressure control within the circuit of the electro valves AktPoziomWe LO I HI AktPozimWe the level of signal from the input of pressure control is active Tset...

Page 24: ...atus of the digital outputs from DOUT0 up to DOUT5 AIN TO 0000 Screen INPUTS OUTPUTS 2 3 AIN status of the analogue input 0 10V TO status of the outputs of impulses T1 T4 Tb 25 5 0 C StanZas 24 OK Scr...

Page 25: ...uts are relay outputs DOUT0 separable output of the control system of the fan contactor DOUT1 switchable output collective signal of the alarm DOUT2 switchable output indication of the fan work DOUT3...

Page 26: ...lighting pulsatively The alarm has to be confir med with the button S2 STOP The alarm causes blockage of the system until the alarm dis appears After the alarm reason has vanished press the S2 STOP on...

Page 27: ...cartridge correct functioning of the device filter 2 Dust is emerging outside The cartridge filter has got Replace the faulty cartridge the appliance defective or released untight filter or correct i...

Page 28: ...at is installed for this purpose at the bottom part of the tank 9 4 Electromagnetic valves The applied electromagnetic valves do not require current maintenance It is sufficient to check the state of...

Page 29: ...hould be carried out after the fan is switched off and the device is disconnected from the power supply system The fan as a rotary appliance constitutes a potential source of hazard therefore installi...

Page 30: ...Journal of Laws L 285 of 31 10 2009 327 2011 EU Guideline of March 30th 2011 on implementing the 2009 125 EC Directive of the European Parlia ment and of the Council with regard to ecodesign requireme...

Page 31: ...31 24 05 2019 Filtering unit UFO A 5000 NOTES...

Page 32: ...24 05 2019 Producer KLIMAWENT S A 81 571 Gdynia ul Chwaszczy ska 194 tel 058 629 64 80 fax 058 629 64 19 e mail klimawent klimawent com pl www klimawent com pl 804U17 UFO A 5000 RH 24 05 2019 EN 804U2...

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