KITO CX003 Disassembly And Reassembly Manual Download Page 20 | Manualshive

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Summary of Contents for CX003

Page 1: ...AS CX1ZZZ MGE 00 005...

Page 2: ...ly reassembly 5 Part Name 6 Disassembly Procedure 7 Disassembly of Brake 7 Removal of the Load Chain 8 Disassembly of Gear 9 Disassembly of Latch 10 Assembly Procedure 11 Assembly of Gear 11 Assembly...

Page 3: ...assembly reassembly by anyone other than competent persons may result in death or severe injury Do not adjust or disassemble the Over Load Limiter OLL Adjustment or disassembly of OLL may result in de...

Page 4: ...ook the Pawl Spring correctly onto the Pawl Engage the Pawl and Ratchet Disc correctly When assembling the braking unit clean the Friction Disc Friction Plate Ratchet Disc and Bushing Oil dust or fore...

Page 5: ...rease with fresh supplies when reassembling illustrated in this manual with Prepare wooden blocks 2 pieces to stabilize the Body of the Chain Hoist when disassembling reassembling Only competent perso...

Page 6: ...cket Head Cap Screw Socket Head Cap Screw Conical Lock Washer Spring Lock Washer Pinion Gear 2 Chain Guide Load Chain Bottom Yoke Gear Case Assembly Socket Head Cap Screw Conical Lock Washer Friction...

Page 7: ...e nose pliers Turn the Hand Wheel Assembly counterclockwise to remove it Hand Wheel Assembly Cam Guide Snap Ring Socket Head Cap Screw Wheel Cover Conical Lock Washer Hand Chain 4 mm Do not disassembl...

Page 8: ...mm Load chain Pinion 4 Remove the Snap Ring of the Pawl Shaft and pull out the Pawl and two Pawl Springs Pawl Spring 2 pcs Pawl Shaft Pawl Snap Ring Do not disassemble the Pawl Shaft If it is loosene...

Page 9: ...l Lock Washer Gear Case Assembly Socket Head Cap Screw 4 mm Disassembly of Gear 3 4 Remove two Socket Head Cap Screws on the lower side and then remove the Chain Guide 3 Remove two pieces of Gear 2 Pi...

Page 10: ...et Head Cap Screw 3 mm 7 mm Latch Socket Head Cap Screw Lever Spring 5 Remove the two Socket Head Cap Screws on the upper side and then remove Frame B and Load Sheave Socket Head Cap Screw Spring Lock...

Page 11: ...e Body Assembly at the brake side with the Pawl Shaft and then insert the Load Sheave into the Body Assembly from the Gear side with the Load Sheave directed as shown in the figure Gear side of the Bo...

Page 12: ...oad Sheave a few times Automotive wheel bearing grease Rated load 0 25t 0 7g Rated load 0 5t 0 9g Load Gear Load Sheeve Pinion Grease Gear 2 Socket Head Cap Screw Spring Lock Washer 4 mm Torque Grease...

Page 13: ...e End Link into the load side chain slit of the Chain Guide while directing the welded part outward as shown in the right figure Next turn the Pinion clockwise until the End Link comes out of the no l...

Page 14: ...e arm of Pawl Spring here Oil 2 Apply rust preventive oil to the Pawl set it in the correct direction and then hook the Pawl to the arms of the Pawl Spring 3 Insert the End Pin to fix the End Link at...

Page 15: ...he Pawl Spring comes under the step of the Pawl Shaft and that the Snap Ring is firmly installed into the groove of the Pawl Shaft and furthermore that the Snap Ring can rotate smoothly Pawl Snap Ring...

Page 16: ...the Friction Disc and turn it clockwise Assemble the Hand Wheel Assembly turning until it clicks Set a Cam Guide to the center of the gap of Hand Wheel If the Cam Guide cannot be inserted press it tu...

Page 17: ...d Spring Lock Washers with the specific torque Eusure that the Bottom Hook rotates lightly Tightening torque 2 1 to 3 1N m 1 Set the Load Chain and Bottom Hook to one side of the Bottom Yoke Bottom Ho...

Page 18: ...times The Chain Hoist should be operated with a light pulling force The Chain Hoist should have regular click sounds of Pawl when lifting Disassemble the Chain Hoist to verify that the hoist is assemb...

Page 19: ...19 MEMO...

Page 20: ...Global Website kito com...

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