KISANKRAFT KK-WPK-20 Operation Manual Download Page 3

Page: 3 / 44

KisanKraft

Water Pumps

with

Petrol Start Kerosene Run Engine

KK-WPK-20 / 30



: www.kisankraft.com



: [email protected]



: +91.80. 22178200

Page 3 of 44

Operation Manual

With ISI ENGINE

KK-GE-160/200

KisanKraft Machine Tools Pvt. Ltd.

Sri Huchhanna Tower, #4,1

Main,7-A Cross, Maruthi Layout, Dasarahalli,

HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA

♦ Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦

♦ Ernakulam ♦ Guwahati ♦ Mandi-HP ♦ Patna ♦ Hinudpur ♦ Hubli ♦ Hyderabad ♦

♦ Jaipur ♦ Karnal ♦ Kolkata ♦ Lucknow ♦ Nagpur ♦ Pune ♦ Raipur ♦ Shimla ♦

Summary of Contents for KK-WPK-20

Page 1: ...anship All parts defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or workm...

Page 2: ...arranties hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The warranty...

Page 3: ...anual With ISI ENGINE KK GE 160 200 KisanKraft Machine Tools Pvt Ltd Sri Huchhanna Tower 4 1st Main 7 A Cross Maruthi Layout Dasarahalli HAF Post Hebbal Bangalore 560024 Karnataka INDIA Bangalore HO Ahmedabad Bhopal Bhubaneswar Coimbatore Ernakulam Guwahati Mandi HP Patna Hinudpur Hubli Hyderabad Jaipur Karnal Kolkata Lucknow Nagpur Pune Raipur Shimla ...

Page 4: ...f 44 CONTENTS BEFORE GETTING STARTED 7 SAFETY INSTRUCTIONS 7 OPERATION 7 PREPARATION BEFORE OPERATION 7 STARTING THE ENGINE 8 USE 8 STOPPING THE ENGINE 8 MAINTENANCE 8 STORAGE 9 TROUBLESHOOTING 9 TECHNICAL SPECIFICATIONS 10 WATER PUMP PARTS DIAGRAM KK WPK 20 30 11 WATER PUMP PARTS LIST KK WPK 20 30 12 OPERATION MANUAL KEROSENE ENGINE 13 ...

Page 5: ...manship All parts defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or work...

Page 6: ... warranty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The warranty...

Page 7: ...keep the Engine in operation at least 1 meter 3 feet away from Combustible or Inflammable materials buildings and equipment 4 When refueling you must STOP the Engine Please do not smoke near Engine Wipe the spilled fuel after refueling CAUTION Spilled fuel is a fire hazard 5 Always place the engine horizontally Do NOT tilt the Engine more than 21 degrees Overturning or inclining the engine may cau...

Page 8: ...e to the left 5 Pull the start handgrip when feeling the resistance then drawback swiftly USE The use of the water pump 1 Gradually open the throttle when the engine s warm 2 Set a scheduled rotation speed STOPPING THE ENGINE 1 Move the regulating handle to the right 2 Keep the switch in the OFF position 3 Turn off the fuel valve MAINTENANCE Oil Change the oil and quickly discharge the oil when th...

Page 9: ...r and rotate the engine 3 4 times and then equip the spark plug 5 Cover the pump cover to avoid dust TROUBLESHOOTING Problem Probable cause Action to be taken The Engine can t be started Refer the Engine manual Refer the Engine manual The pump cannot pump water The water infused is not enough Fill the pump with enough water The filter is air logged Clear the air from the filter The tie in is not f...

Page 10: ...oke Engine model KK GE 160 KK GE 200 Rated rotation speed 3600 rpm Fuel Used Petrol start kerosene run Fuel Tank Capacity 100 ml Petrol 3 Litre Kerosene Oil For Engine 550 ml 20w 40 Grade Net Weight 26 kg 28 kg Fuel Consumption 750 ml Engine hour 1000 ml Engine hour Max flow 7 liter sec 8 5 liter sec Delivery horizontal 24 m delivery distance Suction vertical 6 m depth Max discharge capacity 27000...

Page 11: ...KisanKraft Water Pumps with Petrol Start Kerosene Run Engine KK WPK 20 30 www kisankraft com info kisankraft com 91 80 22178200 Page 11 of 44 WATER PUMP PARTS DIAGRAM KK WPK 20 30 ...

Page 12: ...t 13 1 2 2 1 Rubber seal Ceramic seal body 13 1 19 Flange nut 13 1 2 2 2 Ceramic seal body 13 1 2 Rubber gasket inlet and outlet pipe 13 1 3 Bolt 13 1 21 Inlet and outlet pipe 13 1 4 Rubber gasket 13 1 22 Pipe hoop 13 1 5 washer 13 1 23 Rectangular rubber gasket 13 1 6 Bolt 13 1 24 Bolt 13 1 7 washer 13 1 25 Pump Elbow 13 1 8 Flat Key 13 1 26 Rubber Plug ass 13 1 9 Impeller 13 1 26 1 Rubber Plug a...

Page 13: ...KisanKraft ENGINE Petrol Start Kerosene Run KK GE 160 200 www kisankraft com info kisankraft com 91 80 22178200 Page 13 of 44 OPERATION MANUAL KEROSENE ENGINE KK GE 160 200 ...

Page 14: ...his engine inside an enclosed area Ensure adequate ventilation while Engine is in operation CAUTION Exhaust contains POISONOUS Carbon Mono Oxide gas 2 To prevent fire hazard please keep the Engine in operation at least 1 meter 3 feet away from Combustible or Inflammable materials buildings and equipment 3 When refueling you must STOP the Engine Please do not smoke near Engine Wipe the spilled fuel...

Page 15: ... Tank Cap 6 Spark Plug 7 Oil Alert Lamp 8 PTO Shaft 9 Engine Oil Filter Cap 10 Engine Oil Drain Bolt 11 Air Cleaner 12 Choke 13 Muffler 14 Fuel Cock 15 Throttle Weaver 16 Drain Cock KK GE 200 1 Throttle Lever 2 Engine Drain Bolt 3 Drain Cock 4 Choke Rod 5 Air Cleaner 6 Petrol Tank Cap 7 Kerosene Tank Cap 8 Fuel Cock 9 Engine Oil Filter Cap 10 Engine Switch 11 Spark Plug 12 P T O Shaft 13 Muffler 1...

Page 16: ...ow please check the Oil Level Add oil to the recommended level Remember to tighten the Oil cap Recommended Engine Oil SAE 10W 40 or SAE 20W 40 API Classification SF Minimum If the OIL level in crankcase falls below a safe limit then Oil Alert level system will automatically turn off the Engine NOTE The Engine will not start if the Oil Alert Level System has turned off the Engine You will need to f...

Page 17: ... fuel if the level is low Fill fuel to the shoulder of fuel filter CAUTION 1 Do not put Kerosene in Petrol tank otherwise Engine will be very hard to start 2 Do not put Petrol with Oil mixed in it 3 Do not put dirty contaminated fuel Air Filter Open Air cleaner cover and remove the air cleaner element Check for dust dirt in the air filter If it is dirty you should clean it as shown below ...

Page 18: ...Air filter of the engine Starting the Engine COLD START 1 Turn the Engine switch to ON position 2 Put the choke in the shown position 3 Turn the Drain Cock to ON position and drain the Kerosene from the carburetor 4 Turn the Drain Cock to OFF position after you have drained the Kerosene 5 Return the Kerosene to the Kerosene Tank 6 Turn the Fuel Cock to START ON position ...

Page 19: ...tor level slightly 8 Make sure that there is no minimum load attached to the Engine 9 Pull the starter grip until you feel the resistance 10 Then pull the rope fast 11 Do not leave the rope Do not allow rope to snap back 12 Return the rope slowly by hand to the recoil starter 13 Turn the fuel cock to RUN position 14 Close the choke as indicated on the Engine ...

Page 20: ...icated on the Engine 3 Raise the throttle lever slightly 4 Make sure that there is no minimum load attached to the Engine 5 Turn the Fuel Cock to RUN ON position 6 Pull the starter grip until you feel the resistance 7 Then pull the rope fast 8 Do not leave the rope Do not allow the rope to snap back Return the rope slowly by hand to the recoil starter Stopping the Engine 1 Move the throttle accele...

Page 21: ...eriod Item Before Each Use First Month Every 3 Months Every 6 Months 1 Year 3 Years Engine Oil Check Chang e Change Air Cleaner Check Clean Spark Plug Check Clean Readjust Muffler Clean Cylinder Head Clean Fuel Filter Fuel Pipe Clean Change Valves Check Readj ust Important Oil should be changed after first 20 hours of use After that OIL should be changed every 100 hours of use If you are in dusty ...

Page 22: ...p Remove the drain bolt and drain the old oil 1 Tighten the drain bolt 2 Fill the new Recommended Oil to the maximum level neck of the oil filler 3 Tighten the Oil Filler cap Spark Plug 1 Remove the Spark Plug 2 Clean the carbon deposits 3 Measure the gap it should be 0 6 0 7 mm 4 If necessary replace the spark plug Note Always use genuine spare parts only ...

Page 23: ...4 STORAGE 1 Drain the fuel from 2 fuel tanks 2 Drain fuel from Carburetor 3 Remove the Oil Filter cap 4 Remove the drain bolt and drain the oil 5 Close the oil drain bolt and tighten it 6 Fill new recommended oil to the max level 7 Pull the recoil starter slowly until resistance is left 8 Pack it in a closed box and store it ...

Page 24: ...54 mm 68 x 45 mm Compression Ratio 4 5 1 6 1 Fuel Petrol Start Kerosene Run Rated Power 2 6kW 3600 RPM 2 4kW 3600 RPM Max Torque 0 8 Kg m 2500 RPM 1 05 Kg m 2500 RPM Ignition System Non contact TCI Ignition Timing 20o BTDC Air Cleaner Semi dry oil bath dual double silent and cyclone type Kerosene Tank 3 6 L 3 6 L Petrol Tank 150 ml 150 ml Lube Oil Tank 0 6 L 0 6 L PTO Shaft Keyway and internal PTO...

Page 25: ... Page 25 of 44 TROUBLE SHOOTING The engine does not start 1 Is the Engine SWITCHED OFF 2 Check Engine OIL level Is it low 3 Check both fuel levels 4 Is the fuel reaching the carburetor 5 Is there good spark in the Spark Plug 6 If you are still not able to start it please take the engine to the authorized dealer ...

Page 26: ... 44 PARTS DIAGRAM LIST KK GE 160 200 CRANKCASE Sl No Part Name Part No 1 Crankcase Body 1 1 2 Current Amplifier 1 2 3 Sway bar 1 3 4 Split Clip 1 4 5 Side Plate 1 5 6 Ball Bearing 6205 1 6 7 Oil seal 25x41 25x6 1 7 8 Wind guide 1 8 9 Drain bolt 1 9 10 Washer Drain bolt 1 10 11 Set pin 8x14 1 11 12 Centrifugal gear set 1 12 ...

Page 27: ...rifugal gear 1 12 2 1 12 2 2 Centrifugal block 1 12 2 2 12 2 3 pin centrifugal block 1 12 2 3 12 3 Centre axis 1 12 3 12 4 Clip centre axis 1 12 4 12 5 Slip cap 1 12 5 13 Oil sensor Assembly 1 13 13 1 Oil sensor Body 1 13 1 13 2 O Ring 17 x 2 1 13 2 13 3 O Ring 11 x 2 1 13 3 13 4 Nut M10 1 13 4 14 Bolt M6 x 10 1 14 15 Bolt M6 x 14 1 15 16 Bolt M6 x 12 1 16 17 Bolt M6 x 20 1 17 18 Rubber wire hoop ...

Page 28: ... 2 Fly Wheel Fan 2 2 3 Starter Sleeve 2 3 4 Nut Fly wheel Assembly 2 4 5 Crankshaft Assembly 2 5 5 1 Crank Shaft 2 5 1 5 2 Timing Gear 2 5 2 5 3 Governor Gear 2 5 3 5 4 Woodruff key 2 5 4 5 5 Flat Key 2 5 5 6 Ignition Coil Assembly 2 6 6 1 Ignition Coil 2 6 1 6 2 Stop lead 2 6 2 6 3 Spark Plug Cap 2 6 3 7 Spark Plug Assembly 2 7 7 1 Spark plug 2 7 1 7 2 Washer Spark Plug 2 7 2 8 Bolt 6 x 25 2 8 ...

Page 29: ... Tools 2 9 9 1 Wrench Spark plug 2 9 1 9 2 Handle 2 9 2 Crankcase Cover Parts Sl No Part Name Part No 1 Crankcase cover 3 1 2 Oil Seal 25x41 25x6 3 2 3 Ball Bearing 6205 3 3 4 Gasket crankcase 3 4 5 oil gauge assembly 3 5 5 1 Oil Gauge 3 5 1 5 2 seal oil gauge 3 5 2 6 Bolt M8 x 30 3 6 7 Oil Plug assembly 3 7 7 1 Oil plug 3 7 1 7 2 Seal Oil Plug 3 7 2 ...

Page 30: ...me Part No 1 Recoil Starter Assembly Without fan Cover 4 1 1 1 Fan cover 4 1 1 1 2 Pivot bolt M5 x 17 4 1 2 1 3 Ratchet guide 4 1 3 1 4 Ratchet 4 1 4 1 5 Washer recoil 5x17x0 5 4 1 5 1 6 Friction Spoil 16x1 4 1 6 1 7 Ratchet Spring 5 5x0 2 4 1 7 1 8 Roller 4 1 8 1 9 Starter spring 4 1 9 1 10 Starter cover 4 1 10 1 11 Rope 4 1 11 1 12 Pulley handle 4 1 12 ...

Page 31: ... Name Part No 1 13 Bolt M6X8 4 1 13 2 Bolt M6x12 4 2 3 Engine switch 4 3 Cylinder Head Sl No Part Name Part No 1 Gasket Cylinder head 5 1 2 Set pin 10x14 5 2 3 Bolt M8 x 60 22 5 3 4 Stud Exhaust M8 x 32 5 4 5 Stud Intake M6 x 113 5 5 6 Cylinder head Assembly 5 6 7 Gasket Cylinder head cover 5 7 8 Cylinder head cover 5 8 9 Bolt M6x12 5 9 ...

Page 32: ...rt Name Part No 1 Cam Shaft Assembly 6 1 2 Tappet 6 2 3 Pusher 6 3 4 Pusher guide 6 4 5 Intake Valve 6 5 6 Exhaust Valve 6 6 7 Valve Spring 6 7 8 Spring seat Intake Valve 6 8 9 Rocker Ass 6 9 9 1 Stud Rocker Assembly 6 9 1 9 2 Rocker 6 9 2 9 3 Adjust Nut Sphere 6 9 3 9 4 Lock Nut 6 9 4 10 Spring Seat Exhaust Valve 6 10 11 Cap Exhaust valve 6 11 ...

Page 33: ...Name Part No 1 Connecting rod Assembly 7 1 1 1 Bolt connecting rod M7x35 7 1 1 1 2 Cover connecting rod 7 1 2 1 3 Body connecting rod 7 1 3 2 Piston 7 2 3 Piston Pin 7 3 4 Clip Piston Pin 7 4 5 Piston Ring Assembly 7 5 5 1 First air ring 7 5 1 5 2 Second air ring 7 5 2 5 3 Oil ring Ass 7 5 3 5 3 1 Scraper ring 7 5 3 1 5 3 2 Set off ring 7 5 3 2 ...

Page 34: ...Speed Adjustment Base Parts Sl No Part Name Part No 1 Speed Adjustment base part 8 1 1 1 Speed Adjustment Base Ass 8 1 1 1 2 Adjustment Spring 8 1 2 1 3 Adjustment Screw 8 1 3 2 Speed Adjustment arm 8 2 3 Return Spring 8 3 4 Fine Adjustment Spring 8 4 5 Pulling Rod 8 5 6 Quadrate bolt M6x21 8 6 7 Nut M6 8 7 8 Bolt M6 x 12 8 8 ...

Page 35: ...or Parts Sl No Part Name Part No 1 Carburetor Assembly 9 1 1 1 Carburetor Body oil 9 1 1 1 2 Throttle Valve Assembly 9 1 2 1 2 1 Throttle Valve Cap 9 1 2 1 1 2 2 Throttle Valve axis 9 1 2 2 1 2 3 Throttle Valve 9 1 2 3 1 2 4 Screw M4x12 9 1 2 4 1 3 Chock Valve Assembly 9 1 3 1 3 1 Chock Valve cap 9 1 3 1 1 3 2 Chock Valve axis 9 1 3 2 ...

Page 36: ... 2 1 6 Adjustment screw Idle speed 9 1 6 1 7 Fuel Floater 9 1 7 1 8 Pin Fuel Floater 9 1 8 1 9 Needle Valve Assembly 9 1 9 1 9 1 Needle Valve seat 9 9 1 1 9 2 Needle Valve 9 9 2 1 9 3 Spring Needle valve 9 9 3 1 10 Main Jet 9 1 10 1 11 Main Measuring hole 9 1 11 1 12 Fuel inlet Tube 9 1 12 1 13 Rubber seal Fuel cup 9 1 13 1 14 Fuel cup 9 1 14 1 15 Fuel drain plug 9 1 15 1 16 Gasket fuel drain plug...

Page 37: ...kraft com 91 80 22178200 Page 37 of 44 Sl No Part Name Part No 1 24 Spring Washer big 9 1 24 1 25 Upper cover 9 1 25 1 26 Spring washer small 3 9 1 26 1 27 Screw M3x7 9 1 27 2 Steel gasket 9 2 3 Gasket carburetor 9 3 4 Block Carburetor 9 4 5 Gasket inlet port 9 5 Air Cleaner Hemi Dry type ...

Page 38: ...Seat Ass 10 1 1 1 1 1 Air Cleaner seat 10 1 1 1 1 1 2 Seal Ring 10 1 1 2 1 1 3 Cover board 10 1 1 3 1 1 4 Screw M4 x 12 10 1 1 4 1 2 Filter Assembly 10 1 2 1 2 1 Foam Filter 10 1 2 1 1 2 2 Papery Filter 10 1 2 2 1 2 3 Rubber Fixer 10 1 2 3 1 2 4 Decal Washer 10 1 2 4 1 3 Filter Case 10 1 3 1 4 Butter Fly nut M6 10 1 4 1 5 Seal Ring 32x47x3 10 1 5 1 6 Air duck 10 1 6 2 Nut M6 10 2 Muffler Parts ...

Page 39: ... 22178200 Page 39 of 44 Sl No Part Name Part No 1 Muffler Assembly 11 1 1 1 Muffler body 11 1 1 1 2 Protector Muffler A 11 1 2 1 3 Screw M5 x 8 11 1 3 1 4 Spring washer Φ5 11 1 4 1 5 Washer Φ 5 11 1 5 2 Washer Φ 8 11 2 3 Spring Φ 8 11 3 4 Nut M8 11 4 5 Gasket Exhaust Part 11 5 Fuel Tank kerosene Engine ...

Page 40: ... 1 1 Fuel tank cover 12 1 1 1 1 1 2 Rubber seal Fuel tank cover 38x56x3 12 1 1 2 1 2 Fuel filter Assembly 12 1 2 1 2 1 Support Fuel filter 12 1 2 1 1 2 2 Fuel filter 12 1 2 2 1 3 Fuel tank 12 1 3 1 4 Fuel joint Assembly 12 1 4 1 4 1 Nut M10 12 1 4 1 1 4 2 Fuel joint 12 1 4 2 2 Fuel tube 8 5x4 5 12 2 3 Clip Fuel tube 12 3 4 Bolt M6 x 28 12 4 5 Nut M6 12 5 6 Fuel joint 12 6 7 Bracket 12 7 8 Fuel tub...

Page 41: ...escopic Steel Pipe Fruit Picker Bag Sheep Shear GardenTools Electric Pressure Washer Hedge Trimmer Lawn Mower Electric Petrol Manual LeafBlower Cultivators and Accessories Petrol and Diesel Sprayers and Accessories BatterySprayer Portable Power Sprayer Trolley Sprayer Manual Knapsack Sprayer Manual Pressure Sprayer Rose Cans Hose Crimping Machine HTP Sprayer HTP Delivery Hose HTP Hose Reel HTP Sta...

Page 42: ...raft www kisankraft com info kisankraft com 91 80 22178200 Page 42 of 44 Wide Range of Products for Every Need For more information give MISSED CALL 07676065555 Many of our products have BIS ISI certification ...

Page 43: ...kmanship All parts defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or wor...

Page 44: ...y warranty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The warrant...

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