KISANKRAFT KK-P968 Operation Manual Download Page 28 | Manualshive

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KisanKraft

®

Engine-Kerosene

KK-GE-100



: www.kisankraft.com



: [email protected]



: +91.80.

22178200

Page 28 of 44

PARTS DIAGRAM & PARTS LIST-ENGINE

CRANKCASE ASSEMBLY

Sl No

Part No.

Description

1

1-1

Crankcase

2

1-2

Valve chamber clapboard sub-Assembly

3

1-3

Stud M5

×

118

4

1-4

Stud M6

×

52

5

1-5

Oil seal(17

×

30

×

6), crankshaft

6

1-6

Cover, oil filter

7

1-7

Gasket-Cover Oil Filter

8

1-8

Return pipe

9

1-9

Flow guard, lower

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Summary of Contents for KK-P968

Page 1: ... parts defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or workmanship KisanKraft or its manufac...

Page 2: ...each of any warranties hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The warranty cannot b...

Page 3: ...tionManual KK P968 KisanKraft Limited Formerly known as KisanKraft Machine Tools P Ltd Sri Huchhanna Tower 4 1st Main 7 A Cross Maruthi Layout Dasarahalli HAF Post Hebbal Bangalore 560024 Karnataka INDIA Bangalore HO Ahmedabad Bhopal Bhubaneswar Coimbatore Guwahati Shimla Hubli Hyderabad Jaipur Karnal Kolkata Lucknow Pune Raipur ...

Page 4: ...KisanKraft Portable Power Sprayer Kerosene Model KK P968 www kisankraft com info kisankraft com 91 80 22178200 Page 4 of 44 ...

Page 5: ... Page 5 of 44 CONTENTS BEFORE GETTING STARTED 8 SAFETY INSTRUCTIONS 8 TECHNICAL SPECIFICATIONS 9 OPERATING INSTRUCTIONS 10 TROUBLESHOOTING GUIDE 11 MAINTENANCE AND STORAGE 11 PARTS DIAGRAM LIST SPRAYER 12 OPERATION MANUAL ENGINE KK GE 100 15 TECHNICAL SPECIFICATIONS ENGINE 26 PARTS DIAGRAM PARTS LIST ENGINE 28 ...

Page 6: ...l parts defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or workmanship KisanKraft or its manufa...

Page 7: ...ability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer The above warran...

Page 8: ...wind position are prohibited 5 Running the machine without water or lubricating oil is prohibited 6 Using special working solutions as strong acid strong alkali etc is prohibited 7 Following personnel should not use the machine Mentally challenged Drunk Under the age of 18 or older people Person with no knowledge of the machine Tired person or patient and others who cannot operate the machine norm...

Page 9: ...y over according to pesticide manual to clean out any residual spray mixture in chemical tank After spraying always wash your hands and face thoroughly TECHNICAL SPECIFICATIONS Name Specification HP 1 3hp CC 98 cc kW hp 1 kW 1 3 hp Engine Type 4 stroke RPM Output Pressure 1800 Pump RPM 20 35bar Fuel Used Petrol start Kerosene run Fuel Tank Capacity Petrol 100 ml Kerosene 2 Liter Weight of the Mach...

Page 10: ...till all the water has ejected out of the sprayer gun close the sprayer gun or ball cock and adjust the adjusting screw to let the pressure reach the working pressure 6 Turn on the ball cock and jet gun and the start spraying During this process you may adjust the adjusting screw to maintain the required pressure and lock tightly the fly nut 7 After spraying operate the sprayer with clean water fo...

Page 11: ...pressure adjustment Adjust adjusting screw to proper pressure High pressure pipe is leaking Check repair or replace high pressure pipe Valve or valve seat damaged Replace valve or valve seat Oil leakage Oil seal damaged unlocked tightly Lock tightly or replace relevant oil seal Temperature Too high No lubricating oil or is too dirty Replace with clean lubricating oil Pressure or velocity too high ...

Page 12: ...KisanKraft Portable Power Sprayer Kerosene Model KK P968 www kisankraft com info kisankraft com 91 80 22178200 Page 12 of 44 PARTS DIAGRAM LIST SPRAYER ...

Page 13: ...low B 09 Shaft Sleeve B 53 Valve Overflow B 10 Small Gear B 54 Valve Bar B 11 Gear Box Casing B 55 Box Water Seal B 12 O Ring 90x1 9 Gear Box Casing B 56 Under Metal SPRING SEAT B 13 Bearing 6002 B 57 Spring Box B 14 Outside circlip SMALL B 58 Pin B 15 Big Gear B 59 Fastener E RING B 16 Outside circlip BIG B 60 Lever ADJUSTER B 17 Bearing 6204 B 61 Spring B 18 Key5X5X8 B 62 Upper Metal B 19 Eccent...

Page 14: ...Grand B 74 Core Strainer JOINT B 31 Packing Stable Plate B 75 Strainer Assy B 32 Oil Seal Plunger 22X33X7 B 76 Suction Hose Assy B 33 O Ring 10x2 SCREW OIL DRAIN B 77 Overflow Hose Assy B 34 Screw OIL DRAIN B 78 Spring Box Assy B 35 O Ring 17x2 Oil Gauge B 79 N A B 36 Oil Gauge Plug B 80 N A B 37 Stainless Steel Pipe LOWER B 81 N A B 38 Suction Metal DELIVERY Side B 82 O Ring 12x2 Discharge Metal ...

Page 15: ...KisanKraft Engine Kerosene KK GE 100 www kisankraft com info kisankraft com 91 80 22178200 Page 15 of 44 OPERATION MANUAL ENGINE KK GE 100 PETROL START KEROSENE RUN ...

Page 16: ...inside an enclosed area Ensure adequate ventilation while Engine is in operation CAUTION Exhaust contains POISONOUS Carbon Mono Oxide gas 2 To prevent fire hazard please keep the Engine in operation at least 1 meter 3 feet away from Combustible or Inflammable materials buildings and equipment 3 When refueling you must STOP the Engine Please do not smoke near Engine Wipe the spilled fuel after refu...

Page 17: ...Cap 5 Petrol Tank Cap 6 Spark Plug 7 Oil Alert Lamp 8 PTO Shaft 9 Engine Oil Filter Cap 10 Engine Oil Drain Bolt 11 Air Cleaner 12 Choke 13 Muffler 14 Fuel Cock 15 Throttle Weaver 16 Drain Cock OPERATION Pre Operation Checks Oil Level Please check the Engine Oil Level by putting the engine on a flat surface If the oil level looks low please check the Oil Level Add oil to the recommended level ...

Page 18: ...l automatically turn off the Engine NOTE The Engine will not start if the Oil Alert Level System has turned off the Engine You will need to fill OIL to the recommended level before you can restart the Engine Fuel Level Check the fuel level before starting the Engine Add fuel if the level is low Fill fuel to the shoulder of fuel filter CAUTION 1 Do not put Kerosene in Petrol tank otherwise Engine w...

Page 19: ...nkraft com 91 80 22178200 Page 19 of 44 Air Filter Open Air cleaner cover and remove the air cleaner element Check for dust dirt in the air filter If it is dirty you should clean it as shown below Clean air filter element and refit it in the Air filter of the engine ...

Page 20: ...he choke in the shown position 3 Turn the Drain Cock to ON position and drain the Kerosene from the carburetor 4 Turn the Drain Cock to OFF position after you have drained the Kerosene 5 Return the Kerosene to the Kerosene Tank 6 Turn the Fuel Cock to START ON position 7 Increase the throttle accelerator level slightly 8 Make sure that there is no minimum load attached to the Engine ...

Page 21: ...ave the rope Do not allow rope to snap back 12 Return the rope slowly by hand to the recoil starter 13 Turn the fuel cock to RUN position 14 Close the choke as indicated on the Engine Starting the Engine HOT START 1 Turn the Engine switch to ON position 2 Close the choke as indicated on the Engine 3 Raise the throttle lever slightly 4 Make sure that there is no minimum load attached to the Engine ...

Page 22: ...esistance 7 Then pull the rope fast 8 Do not leave the rope Do not allow the rope to snap back Return the rope slowly by hand to the recoil starter Stopping the Engine 1 Move the throttle accelerator lever fully down 2 Turn the Fuel Cock to STOP OFF position 3 Turn the Engine switch to OFF position NOTE In case of emergency in order to stop the engine just turn the switch to OFF position ...

Page 23: ...ark Plug Check Clean Readjust Muffler Clean Cylinder Head Clean Fuel Filter Fuel Pipe Clean Change Valves Check Readjust Important Oil should be changed after first 20 hours of use After that OIL should be changed every 100 hours of use If you are in dusty environment service more frequently Always use genuine spare parts and take it for servicing to authorized dealers Oil Change Remove Oil Filter...

Page 24: ... Recommended Oil to the maximum level neck of the oil filler 3 Tighten the Oil Filler cap Spark Plug 1 Remove the Spark Plug 2 Clean the carbon deposits 3 Measure the gap it should be 0 6 0 7 mm 4 If necessary replace the spark plug Note Always use genuine spare parts only STORAGE 1 Drain the fuel from 2 fuel tanks 2 Drain fuel from Carburetor ...

Page 25: ... 80 22178200 Page 25 of 44 3 Remove the Oil Filter cap 4 Remove the drain bolt and drain the oil 5 Close the oil drain bolt and tighten it 6 Fill new recommended oil to the max level 7 Pull the recoil starter slowly until resistance is left 8 Pack it in a closed box and store it ...

Page 26: ...Ratio 4 8 1 Fuel Petrol Start Kerosene Run Max Power 1 8 HP 4200 RPM Rated Power 1 4 HP 3600 RPM Max Torque 0 4 Kg m 3000 RPM Ignition System Non contact TCI Ignition Timing 20o BTDC Air Cleaner Semi dry oil bath dual double silent and cyclone type Kerosene Tank 1 5 L Petrol Tank 0 20 L Lube Oil Tank 0 4 L PTO Shaft Keyway and internal PTO Shaft Rotation Counter clockwise from drive s end Dry Weig...

Page 27: ...f 44 TROUBLE SHOOTING The engine does not start 1 Is the Engine SWITCHED OFF 2 Check Engine OIL level Is it low 3 Check both fuel levels 4 Is the fuel reaching the carburetor 5 Is there good spark in the Spark Plug 6 If you are still not able to start it please take the engine to the authorized dealer ...

Page 28: ... 44 PARTS DIAGRAM PARTS LIST ENGINE CRANKCASE ASSEMBLY Sl No Part No Description 1 1 1 Crankcase 2 1 2 Valve chamber clapboard sub Assembly 3 1 3 Stud M5 118 4 1 4 Stud M6 52 5 1 5 Oil seal 17 30 6 crankshaft 6 1 6 Cover oil filter 7 1 7 Gasket Cover Oil Filter 8 1 8 Return pipe 9 1 9 Flow guard lower ...

Page 29: ... com 91 80 22178200 Page 29 of 44 Sl No Part No Description 10 1 10 Sway bar 11 1 11 Keeper sway bar 12 1 12 Oil seal sway bar 13 1 13 Washer sway bar 14 1 14 Bottom plate 15 1 15 Bolt M6 14 16 1 16 Bolt M5 10 17 1 17 Bolt M8 14 18 1 18 Oil Sensor CRANKCASE COVER ASSEMBLY ...

Page 30: ...nkcase cover 6 2 6 Oil seal 17 30 6 crankshaft 7 2 7 Dipstick sub Assembly 8 2 8 OIL Dipstick 9 2 9 Seal dipstick 10 2 10 Oil plug sub Assembly 11 2 11 Oil plug 12 2 12 Seal oil plug 13 2 13 Driven gear sub Assembly governor 14 2 14 Driven gear governor 15 2 15 Sliding sleeve 16 2 16 Flyweight 17 2 17 Governing shaft 18 2 18 Pin flyweight 19 2 19 Snap ring 20 2 20 Washer driven gear 21 2 21 Bearin...

Page 31: ... GE 100 www kisankraft com info kisankraft com 91 80 22178200 Page 31 of 44 CYLINDER COVER Sl No Part No Description 1 3 1 Gasket cylinder head 2 3 2 Cylinder cover 3 3 3 Spark plug 4 3 4 Bolt M6 35 CRANKSHAFT PISTON CONNECTING ROD ...

Page 32: ...b Assembly 2 4 2 Crankshaft 3 4 3 Woodruff key 4 4 4 Connecting rod 5 4 5 Shank 6 4 6 Cap connecting rod 7 4 7 Bolt M5 24 8 4 8 Piston 9 4 9 Piston pin 10 4 10 Circlip piston pin 11 4 11 Piston ring set 12 4 12 N A 13 4 13 14 4 14 15 4 15 16 4 16 17 4 17 Timing driving gear 18 4 18 Bearing 6203 19 4 19 Key pulley 5x5x35 COMBINATION OF CAMSHAFT VALVE ...

Page 33: ...91 80 22178200 Page 33 of 44 COMBINATION OF CAMSHAFT VALVE Sl No Part No Description 1 5 1 Camshaft 2 5 2 Washer camshaft 3 5 3 Tappet 4 5 4 Intake valve 5 5 5 Exhaust valve 6 5 6 Oil seal valve stem 7 5 7 Spring seat valve 8 5 8 Valve spring 9 5 9 Cap Valve CARBURETOR ASSEMBLY ...

Page 34: ...r sub Assembly 7 6 7 Float chamber 8 6 8 Screw 9 6 9 Seal screw 12 6 12 Gasket float chamber 13 6 13 Float sub Assembly 14 6 14 Needle valve 15 6 15 Mixture chamber body 16 6 16 Main nozzle 17 6 17 Main jet 18 6 18 Throttle unit 19 6 19 Throttle lever 20 6 20 Airproof washer 21 6 21 Washer 22 6 22 Cover 24 6 24 Idle adjusting screw 25 6 25 Screw M4 6 26 6 26 Tubing 27 6 27 Pipe clamp 28 6 28 Oil s...

Page 35: ...0 Page 35 of 44 FUEL TANK ASSEMBLY Sl No Part No Description 1 7 1 Fuel filler cap sub Assembly 1 1 7 1 1 Fuel filler cap 1 2 7 1 2 Packing ring 2 7 2 Fuel tank 3 7 3 Fuel Filter Upper 4 7 4 Fuel Cock 5 7 5 Fuel Tube 200mm 6 7 6 Nut M6 7 7 7 Pipe clamp 8 7 8 Bolt M4 6 9 7 9 Fuel Tube 130mm ...

Page 36: ...LY Sl No Part No Description 1 8 1 Cover air cleaner 2 8 2 Housing air cleaner 3 8 3 Foam air cleaner 4 8 4 Bracket air cleaner 5 8 5 Gasket air cleaner 6 8 6 Nut M5 7 8 7 Self tapping screw ST4 10 MUFFLER Sl No Part No Description 1 9 1 Gasket exhaust port 2 9 2 Exhaust muffler 3 9 3 Nut M6 4 9 4 Muffler Protector Wire Net ...

Page 37: ...tion 1 10 1 Fan Cover 2 10 2 Recoil starter Assembly 3 10 3 Friction spring 4 10 4 Rope 5 10 5 Shoulder screw 6 10 6 Recoil Spring Spiral spring 7 10 7 Ratchet 8 10 8 Guide Plate 9 10 9 Rope Reel 10 10 10 Starter Handle 11 10 11 Starter Cover 12 10 12 N A 13 10 13 Engine switch 14 10 14 Bolt M6 10 15 10 15 Bolt M6 14 16 10 16 Ratchet Spring ...

Page 38: ...SYSTEM Sl No Part No Description 1 11 1 Governor arm 2 11 2 Pull rod governor 3 11 3 Lock bolt 4 11 4 Return spring 5 11 5 Assistant spring governor 6 11 6 Mount governor 7 11 7 Handle 8 11 8 Positioning plate 9 11 9 Spring governor 10 11 10 Wave washer 11 11 11 Washer 12 11 12 Supporting plate unit 13 11 13 Pressure plate ...

Page 39: ...isankraft com 91 80 22178200 Page 39 of 44 Sl No Part No Description 14 11 14 Nut M6 15 11 15 Bolt M5 25 16 11 16 Bolt M6 14 17 11 17 Bolt M5 16 FLYWHEEL Sl No Part No Description 1 12 1 Fan flywheel 2 12 2 Starter Sleeve flange 3 12 3 Flywheel 4 12 4 Nut M12 1 25 ...

Page 40: ...E 100 www kisankraft com info kisankraft com 91 80 22178200 Page 40 of 44 IGNITION COIL Sl No Part No Description 1 13 1 Cap spark plug 2 13 2 Cable engine stop 3 13 3 Ignition coil sub Assembly 4 13 4 Ignition coil 5 13 5 Bolt M6 25 ...

Page 41: ...escopic Steel Pipe Fruit Picker Bag Sheep Shear GardenTools Electric Pressure Washer Hedge Trimmer Lawn Mower Electric Petrol Manual LeafBlower Cultivators and Accessories Petrol and Diesel Sprayers and Accessories BatterySprayer Portable Power Sprayer Trolley Sprayer Manual Knapsack Sprayer Manual Pressure Sprayer Rose Cans Hose Crimping Machine HTP Sprayer HTP Delivery Hose HTP Hose Reel HTP Sta...

Page 42: ...raft www kisankraft com info kisankraft com 91 80 22178200 Page 42 of 44 Wide Range of Products for Every Need For more information give MISSED CALL 07676065555 Many of our products have BIS ISI certification ...

Page 43: ...All parts defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or workmanship KisanKraft or its manu...

Page 44: ...r breach of any warranty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The warranty cannot...

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