KISANKRAFT KK-IC-400D User Manual Download Page 40

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KisanKraft

AGRICULTURAL INTER-CULTIVATOR

KK-IC-400D



: www.kisankraft.com



: [email protected]



: +91.80. 22178200

Page 40 of 56

FUEL NOZZLE ASSEMBLY

Part No

Part Name

E15-00

Fuel Injector

E15-07

Nozzle(Fuel Injector)

FUEL INJECTION PUMP ASSEMBLY

Part No

Part Name

E16-00

Fuel Injector Pump Assy

E16-08/9

Plunger Set

E16-10

Gasket (Flip Block)

E16-19

Tappet

RECOIL STARTER ASSEMBLY

Part No

Part Name

E17-00

Recoil Starter Assy

E17-01

Nut M8

E17-02

Washer(Starter)

E17-03

Friction Plate

E17-04

Starter Ratchet Reel

E17-05

Return Spring

E17-06

Compression Spring

E17-07

Ratchet

E17-08

Starter Reel

E17-09

Spiral Spring

E17-10

Outer Case Assy

E17-11

Bolt M6 x 10

E17-12

Starter Rope

E17-13

Starter Handle

Summary of Contents for KK-IC-400D

Page 1: ...on to be defective in material and or workmanship KisanKraft or its manufacturers make no warranty with respect to items not manufactured or sold by them No onsite warranty is provided by KisanKraft L...

Page 2: ...performance of any obligation under this warranty for failure during the applicable warranty period you must deliver the defective product to the nearest Authorized Dealer along with proof of purchas...

Page 3: ...anual KisanKraft Limited Formerly known as Kisankraft Machine Tools Pvt Ltd Sri Huchhanna Tower 4 1st Main 7 A Cross Maruthi Layout Dasarahalli HAF Post Hebbal Bangalore 560024 Karnataka INDIA Bangalo...

Page 4: ...ew 9 Scope 10 Assembly Instructions 11 Assembly drawing of safety protection guard installation 12 Installation and Adjustment for cable 12 Checks and Refueling 14 Connection of Auxiliary Devices Tool...

Page 5: ...nty with respect to items not manufactured or sold by them No onsite warranty is provided by KisanKraft Limited or its manufacturers Defective items must be brought sent to our Authorized Dealer or Ki...

Page 6: ...ilure during the applicable warranty period you must deliver the defective product to the nearest Authorized Dealer along with proof of purchase invoice receipt KisanKraft Limited its manufacturers an...

Page 7: ...nd transport are the machine s basic functions Moreover after being equipped with relative devices and tools it may be used to pump water spray water and pesticide reap the crops generate electricity...

Page 8: ...a high temperature spare part do not touch the Inter cultivator in work or out of work freshly When the Inter cultivator is working keep an eye on the rotary parts do not be too close to the machine...

Page 9: ...f 56 Overview 1 Handle Bar 2 Gear box Assy 3 Adjustment Screw 4 Fender 5 Deep Furrowing Resistance Stick 6 Rotary Blade 7 Side Disc 8 Stepped Box Assy 9 Diesel Engine 10 Bumper 11 Throttle Switch 12 B...

Page 10: ...tching device Ditching Ridging Knock down the adjustment screw before the ditcher is fixed Subject to the adjustment of the width and height for ditcher the ditching can be conducted See figure 3 Shor...

Page 11: ...o M8 55 bolts and M8 nuts 4 Trailer fixing Fix the link group onto the trailer use the link shaft assembly for connection insert the split pin 3 26 and insert the velocity adjustment screw into square...

Page 12: ...ddy field left 19 Dowel 20 Connecting plate 21 Bolt m8 50 gb5781 86 22 Connector jointing assembly 23 Deep furrowing resistance stick 24 Bolt m8 25 gb5781 86 25 Bulling set trough comp 16mm 26 Bracket...

Page 13: ...e tie rod 2 Spin the tie rod clockwise until the bare handle support is the shortest 3 Get the cable into the reversing fork shaft besides the gear box and ensure the joint of cable goes into the hole...

Page 14: ...struction manual for diesel engine for the screwing moment of force bolt and nut respectively Name of parts Moment of force N M Flange and the diesel engine 20 25 Flange and the gear box 35 40 Binding...

Page 15: ...of the air cleaner refill about 0 1 liter 20 engine oil into the air cleaner Important Note Do not exceed the mark when refilling Connection of Auxiliary Devices Tools 1 When Intercultural Weeding ope...

Page 16: ...orresponding devices are equipped pumping water spraying threshing reaping generating electricity etc are realized Hookup Electric Starter Preparation 1 The safety protection guard must be attached to...

Page 17: ...the residual oil in the engine Oil Bath Type Air Filter Check the oil level before operating Fill oil up to upper limit If oil is dirty change it Please use diesel to clean oil bath element frequently...

Page 18: ...the rope lightly until you feel the resistance then pull the rope fast with strength 8 If it is not easy to start the engine when the weather gets cold You could take down the refuel screw on the cyli...

Page 19: ...ric starter and safety device Left hand close upon the red emergency stop lever in the handle bar draw back the clutch handle with your middle finger and ring finger at a time The above mutual locking...

Page 20: ...nd pets to avoid any injuries or accidents Only operator with knowledge of machine and its operations must be permitted to operate Agricultural Inter Cultivator Must stop the engine before refueling a...

Page 21: ...lly for the new machines or the ones after overhaul 3 Pay attention to checking the oil levels of the diesel engine and gear box Refill the engine oil when it is not enough 4 Do not cool the diesel en...

Page 22: ...IRST LEVEL SERVICE EVERY 150 WORKING HOURS Do all the things listed for each work shift maintenance Clean the gear box and Traveling box and change the engine oil Check and adjust the clutch shift sys...

Page 23: ...e reversing handle for 2 3 minutes to confirm the putting into gear If it is abnormal adjust it until it is qualified 2 When the Inter cultivator is running loosen the reversing handle the reversing g...

Page 24: ...pin the handle to make the terminal teeth between the handle bar connection and handle bar base engage well with each other 2 The left and right debugging for the handle bar connection a Unscrew the l...

Page 25: ...hooting of Gear box Symptom Cause Remedy Failure of fast slow and neutral shift Bolts and nuts for the main shaft are loose Dismount the bolts keys cover at the back of the main shaft screw the round...

Page 26: ...and bend of the angle gear and reversing shaft Replace the shaft Too much lateral clearance due to excess abrasion of gears Replace the gears The matching between bevel gear and reversing shaft and ge...

Page 27: ...int to stop the leaking Troubleshooting of Traveling Mechanism Symptom Cause Remedy Too much noise from the gear Excess abrasion or error repairing of the gear Re fix and re adjust or replace the gear...

Page 28: ...nce to 0 05 0 10 mm between the bearings and gear shaft 2 Clearance adjustment of mesh of the gear in the running case See Figure 11 a When lateral clearance of mesh of the gear 0 05mm we should incre...

Page 29: ...throttle and clean it 7 Too much drop of compression ratio even after adjusting throttle seat several times Replace throttle seat D Improper oil supply advance angle Adjust as per relevant requiremen...

Page 30: ...he fuel 2 Diesel oil filter and oil supply duct are blocked or gas leakage Clean or evacuate the air 3 Injector parts are seized Clean or grind parts and replace if necessary B Failure of lubrication...

Page 31: ...omplete combustion Check injector quality and if compression force is sufficient E Stop the engine immediately in case of any of the following circumstances 1 Fluctuating rotary speed Check speed regu...

Page 32: ...030 570 880 Mm Transmission System Full Gear Transmission Connection mode Direct Connection Speed Running speed Fast 10 Km h Slow 5 Km h Working Speed Intercultural Weeding operation 0 5 1 3 Km h Reve...

Page 33: ...ug E1 23 Cushion Blocking E1 02 Washer Drain Plug E1 24 Governor E1 03 Oil Seal Sg35 50 8 E1 25 Vibration Isolation Cushion Block E1 04 Cylinder Block E1 26 Sheath E1 05 Needle Bearing Hk081410 E1 27...

Page 34: ...E1 13 Seal Gasket Fuel Pump E1 34 Cylinder Rubber Ring E1 14 Seal Plate Fuel Pump E1 35 Crank Case Gasket E1 15 Nut M6 E1 36 Ball Bearing 6206 P5 E1 16 Washer 6 E1 37 Main Bearing E1 17 Spring Washer...

Page 35: ...ncer Gasket E2 25 Spacer Washer Injector E2 10 Pin 4 8 E2 26 Insulation Sleeve E2 11 Valve Spring Washer E2 27 Stud AM6 67 E2 12 Valve Conduit Oil Seal E2 28 Stud AM6 95 E2 13 Valve Spring E2 29 Bolt...

Page 36: ...5 03 Key 5 7 E5 04 Timing Gear Of Balance Shaft E5 08 Crankshaft Timing Gear E5 10 Crank Shaft E5 11 Steel Ball E5 12 Key 5 12 E5 13 Drive Gear Of Balance Shaft E5 15 Fly Wheel E5 16 Fly Wheel Nut Was...

Page 37: ...Case Welded Assy E7 05 Washer 6 E7 03 Shock Absorber E7 06 Bolt M6 25 SILENCER MUFFLER ASSEMBLY Part No Part Name E8 01 Silencer Assy E8 02 Nut 8 E8 03 Spring Washer 6 E8 04 Washer 8 E8 05 Bolt M8 16...

Page 38: ...ay Bolt E11 03 Washer 8 E11 04 Upper Stay E11 05 Fuel Tank Damper E11 06 Fuel Return Pipe Assy E11 08 Fuel Tank Plug Seat E11 09 Fuel Tank Plug E11 10 Lower Stay Assy E11 11 Bolt M6 14 E11 12 Nut 6 E1...

Page 39: ...1 Control Lever Assy E13 09 Nut M6 12 E13 10 Nut M6 25 AIR CLEANER ASSEMBLY Part No Part Name E14 00 Air Filter Assy Oil Bath E14 01 Air Filter Body E14 1 1 Air Filter Top Cover E14 1 2 Air Filter spo...

Page 40: ...Part Name E16 00 Fuel Injector Pump Assy E16 08 9 Plunger Set E16 10 Gasket Flip Block E16 19 Tappet RECOIL STARTER ASSEMBLY Part No Part Name E17 00 Recoil Starter Assy E17 01 Nut M8 E17 02 Washer S...

Page 41: ...ts Diagram Gearbox Intercultivator Exploded View Ref No Description Ref No Description 1 Handrail parts 6 Bumper engine support frame and flange parts 2 Shifting Gearbox Assy 7 Fender parts 3 Walking...

Page 42: ...B 1 03 Scuff sleeve handrail seat 16 G B 1 16 Hexagon head bolts M16 150 4 G B 1 04 Spring washer20 5 st andard type 17 G B 1 17 Tray gear 5 G B 1 05 Locked lever 18 G B 1 18 Clutch cable 6 G B 1 06...

Page 43: ...B 1 11 Handlebar rubber sleeve 25 24 G B 1 24 Spring washer 10 2 6 standar d 12 G B 1 12 Flameout switch 25 G B 1 25 Washer 10 2 C grade 13 G B 1 13 Cotter pin 1 6 20 B type Shifting Gearbox Assy Ref...

Page 44: ...stick with O ring 58 G B 2 56 hexagon Bolt M12 1 25 25 11 G B 2 10 Principal axes 59 G B 2 57 reverse gear clutch fork shaft sheath 20 16 31 5 12 G B 2 11 steel wire retainer ring for axe 60 G B 2 58...

Page 45: ...M6 20 76 G B 2 74 Hexagon bolt M8 20 29 G B 2 28 Protect cover principal axes 77 G B 2 75 deep groove ball bearing 6007 30 G B 2 29 Inner hexagon Screw M6 20 78 G B 2 76 clutch cover assy 31 G B 2 30...

Page 46: ...G B 2 40 Spring washer 10 89 N A 42 G B 2 41 Bolt M10 25 90 N A 43 G B 2 42 cotter pin 2 30 91 N A Inner hexagon screw M5 20 44 G B 2 43 Hexagon slotted nut M10 92 N A steel wire retainer ring for axe...

Page 47: ...9 lip seal 45 62 8 6 G B 3 6 Spring washer 12 3 1 20 G B 3 20 adjusting gasket 0 1 for umbrella gear 7 G B 3 7 Cotter pin 2 30 adjusting gasket 0 5 for umbrella gear 8 G B 3 8 Thin slotted nut M12 21...

Page 48: ...4 9 Hex bolt M10 35 4 G B 4 4 Spring washer 8 10 G B 4 10 Nut M10 5 G B 4 5 Nut M8 11 G B 4 11 Spring washer 10 6 G B 4 6 Main tube Wheels Parts Ref No KK Part No KK Part Name Ref No KK Part No KK Par...

Page 49: ...40 2 G B 6 2 Draw spring support bar of bumper 12 G B 6 13 Hexagon head bolts full thread M10 40 3 G B 6 3 bumper WM1100A 13 G B 6 14 Engine support frame WM1100 A G B 6 4 bumper WM1100B G B 6 15 Eng...

Page 50: ...WM186 FB 10 G B 6 11 Gear box gasket N A Diesel engine WM186 FBE Fender Parts Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name 1 G B 7 1 Hexagon head bolts M8 12 7 G B 7 8 batten 2 G B 7...

Page 51: ...me Ref No KK Part No KK Part Name 1 G B 8 1 Hexagon head bolts M10 50 8 G B 8 8 Pin 8 43 2 G B 8 2 washer 10 2 9 G B 8 9 connecting frame 3 G B 8 3 spring washer 10 2 6 10 G B 8 10 Hexagon head bolts...

Page 52: ...ankraft com 91 80 22178200 Page 52 of 56 Output Shaft Parts Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name 1 G B 9 1 Hexagon head bolts M8 16 4 G B 9 4 clip B 2 G B 9 2 hexagon retainer...

Page 53: ...Steel Pipe Fruit Picker Bag Sheep Shear GardenTools Electric Pressure Washer Hedge Trimmer Lawn Mower Electric Petrol Manual LeafBlower Cultivators and Accessories Petrol and Diesel Sprayers and Acces...

Page 54: ...aft www kisankraft com info kisankraft com 91 80 22178200 Page 54 of 56 Wide Range of Products for Every Need For more information give MISSED CALL 07676065555 Many of our products have BIS ISI certif...

Page 55: ...no warranty with respect to items not manufactured or sold by them No onsite warranty is provided by KisanKraft Limited or its manufacturers Defective items must be brought sent to our Authorized Dea...

Page 56: ...ty for failure during the applicable warranty period you must deliver the defective product to the nearest Authorized Dealer along with proof of purchase invoice receipt KisanKraft Limited its manufac...

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