KIRLOSKAR Non-Clog Submersible Series Instructions On Installation, Operation And Maintenance Manual Download Page 23

23 

This is a proprietary document of Kirloskar Brothers Limited, YAMUNA’ Survey No. 98/ 3 to 7, Baner, Pune – 411045, India. 

NS IOM MANUAL 

1 Sept 2018 

 

 

9.10. Pump Part list 
 

PARTCD 

PARTDESC 

PARTCD 

PARTDESC 

10700 

PUMP CASING 

59005 

STUD FOR BEARING COVER 

13001 

STATOR HOUSING 

59006 

STUD FOR PUMP CASING AND SUCTION PLATE 

15100* 

ENCLOSED IMPELLER 

59008 

STUD FOR UPP BRG HOLDER AND ST HOUSING 

15300* 

SEMIOPEN IMPELLER 

62100 

WASHER FOR IMPELLER NUT 

16401 

ROTOR WITH SHAFT 

63001 

RELEASE SCREW FOR MECH SEAL HSG/LOW BRG HOLDER/MOT END COV 

18900 

SHAFT 

63002 

HEX RELEASE SCREW FOR SUCTION PLATE 

19000* 

CASING RING 

64001 

RIVET FOR OIL NAME PLATE 

20900 

SPACER FOR SUCTION PLATE 

64002 

RIVET FOR DUTY NAME PLATE 

22401 

HOSE CLIP FOR POTTING CUP FOR POW+CON CABLE 

66900* 

SCREW FOR IMPELLER 

22402 

HOSE CLIP FOR POTTING CUP FOR POWER CABLE 

67000 

DUTY NAME PLATE 

22501 

BUSH FOR POWER+CONTROL CABLE-DOL 

67300 

OIL NAME PLATE 

22503 

BUSH FOR POWER CABLE-SDS 

68200* 

GASKET FOR IMPELLER SCREW 

23000* 

DOUBLE MECHANICAL SEAL 

69200 

HEX NUT FOR FOUNDATION BOLT 

24600 

CABLE BRACKET 

70101 

SPRING WASHER FOR NUT OF LOW BEARING HOLDER AND CASING 

25600 

LOWER BEARING HOLDER/MECH SEAL HOUSING 

70102 

SPRING WASHER FOR NUT OF LOW BRG HOLDER AND ST HOUSING 

25700 

UPPER BEARING HOLDER 

70103 

SPRING WASHER FOR MOTOR END COVER AND STATOR HOUSING 

26001* 

DEEP GROOVE BALL BEARING LOWER 

70105 

SPRING WASHER FOR BEARING COVER 

26002* 

DEEP GROOVE BALL BEARING UPPER 

70107 

SPRING WASHER FOR STAND NUT 

27100 

BEARING COVER FOR LOWER BEARING 

82800 

STUD FOR GUIDE SHOE 

28300 

DUCK FOOT BEND 

84000 

WASHER FOR NUT FOR FOUNDATION BOLT 

30400 

FOUNDATION BOLT 

84501 

WAHSER FOR POWER+CONTROL CABLE 

32000* 

KEY FOR IMPELLER 

84502 

WASHER FOR POWER CABLE 

33000* 

IMPELLER NUT 

84504 

WASHER FOR PROTECTION TUBE POWE+CONT CABLE 

34100 

TIE ROD FOR STAND-PORTABLE 

84505 

WASHER FOR PROTECTION TUBE POWE CABLE 

35000 

STUFFING BOX BUSH 

84900 

WASHER FOR EARTHIN SCREW 

38300 

SUPPORT PLATE FOR STAND-PORTABLE 

84901 

WASHER FOR TERMINAL BOARD 

44001 

POTTING CUP FOR POWER+CONTROL CABLE-DOL 

85600 

SPRING WASHER FOR HEX SCREW FOR PUMP CASING AND GUIDE SHOE 

44003 

POTTING CUP FOR POWER CABLE-SDS 

85700 

NUT FOR GUIDE SHOE 

44400 

PLUG FOR INSPECTION 

88400 

TIE FOR CABLE 

46000* 

WEAR PLATE 

88501 

PIN TYPE LUG-FOR CONTROL CABLE 

46500* 

SUCTION PLATE 

88502 

PIN TYPE LUG FOR POWER CABLE 

47100 

PROTECTION COVER FOR DELIVERY 

88504 

CRIMPING RING TERMINALS FOR CONTROL CABLE 

47101 

PROTECTION CAP FOR SCREW 

88505 

CRIMPING RING TERMINAL FOR POWER CABLE 

47900 

HELICOIL LOCK INSERT FOR IMPELLER SCREW 

90901 

MOTOR END COVER 

48600 

EXTERNAL CIRCLIP FOR LOWER BEARING 

91100 

STATOR-F CLASS STD 

50900 

CABLE BRACKET 

91201 

TERMINAL BOARD 

51100* 

GASKET FOR PUMP CASING & LOW BRG HOLDER/MECH SEAL HSG 

91301 

POWER+CONTROL CABLE 

52301* 

O-RING FOR UPPER BEARING HOLDER / STATOR HOUSING 

91302 

POWER CABLE 

52302* 

O-RING FOR LOWER BEARING HOLDER / STATOR HOUSING 

91401* 

CABLE SEAL FOR POWER+CONTROL CABLE 

52303* 

O-RING FOR OIL FILLING PLUG/INSPECTION 

91402* 

CABLE SEAL FOR POWER CABLE 

52304* 

O-RING FOR SUCTION PLATE/WEAR PLATE 

91500 

HANDLE 

52305* 

O-RING FOR FOR MOTOR END COVER 

91800 

GUIDE SHOE 

52306* 

O-RING FOR STUFFING BOX BUSH 

91900 

RUBBER DIAPHRGAM 

52307* 

O-RING FOR COOLING CHAMBER 

92000 

STAND 

52308* 

O-RING FOR INSPECTION PLUG 

92800 

GUIDE PIPE HOLDER 

55901 

GUIDE PIPE ADAPTOR 

93200 

MOISTURE SENSOR 

55902 

ADAPTOR PIECE FOR GUIDE PIPE 

93800 

THERMISTOR 

58201 

HEX NUT FOR STUD OF PUMP CASING AND LOW BRG HOLDER 

94100 

GUIDE PIPE 

58202 

HEX NUT FOR LOW BRG HOLDER AND STATOR HOUSING 

94300 

HEX NUT FOR TERMINAL BOARD 

58203 

HEX NUT FOR MOTOR END COVER AND STAT HOUSING 

97801* 

PROTECTION TUBE FOR POWER+CONTROL CABLE 

58204 

HEX NUT FOR BUSH AND MOTOR END COVER-SDS 

97802* 

PROTECTION TUBE FOR POWER CABLE 

58205 

NUT OF BEARING COVER 

98900 

HEX. SOCKET HEAD CAP SCREW FOR STUFFING BOX BUSH 

58206 

NUT FOR SUCTION PLATE 

98901 

HEX SOC CAP SCREW FOR EARTHING 

58207 

NUT FOR STAND 

98903 

HEX SOC CAP SCREW FOR GUIDE PIPE ADAPTOR 

58208 

HEX NUT FOR STUD OF UPPER BEARING HOLDER 

98904 

HEX SOC CAP SCREW FOR ST HOUSING AND LOW BRG HOLDER 

59001 

STUD FOR PUMP CASING AND LOW BRG HOLDER 

98905 

HEX SOC CAP SCREW FOR ST HOUSING AND MOTOR END COVER 

59002 

STUD FOR LOW BRG HOLDER AND STATOR HOUSING 

98906 

HEX SCREW FOR CABLE BRACKET 

59003 

STUD FOR STATOR HOUSING AND MOTOR END COVER 

98907 

HEX SCREW FOR BEARING COVER 

59004 

STUD FOR BUSH AND MOT END COVER-SDS 

 

 

 
 

* Marked part code nos. are recommended spares. 
 

 

 

Summary of Contents for Non-Clog Submersible Series

Page 1: ...document of Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 Instructions on Installation Operation and Maintenance Manual for Kirloskar Non Clog...

Page 2: ...nths from the date of commissioning the equipment or 18 months from the date of dispatch from our factory whichever is earlier Our liability in respect of any complaint is limited to replacing part pa...

Page 3: ...HE PUMP WITH THE HELP OF CABLES 2 DO NOT FILL ANY LIQUID INSIDE THE MOTOR 3 DO NOT MEGGER CONTROL PANEL CONTROL CIRCUIT TERMINALS 4 DO NOT RUN THE PUMP DRY OR IN REVERSE DIRECTION 5 DO NOT RUN THE PUM...

Page 4: ...8 OVERHAULING 18 9 CROSS SECTIONAL DRAWING AND PARTLIST 18 10 OUTLINE DRAWING AND DIMENSIONS SHEET 23 11 GENERAL ARRANGEMENT DRAWING AND DIMENSIONS SHEET 28 12 ANNEXURE CONTROL PANEL PMU SPECIFICATION...

Page 5: ...18 5 22 2 NS Series 192 Series Code Unit kW Ratings in 4Pole kW Ratings in 6Pole NS unit 1 7 5 11 NS unit 2 15 NS unit 3 30 18 5 22 NS unit 4 37 45 30 NS unit 5 55 37 NS unit 6 75 45 NS unit 7 90 55...

Page 6: ...7 65 32 8 80 26 9 100 26 10 100 32 11 150 26 12 150 32 13 80 40 C Refer below chart for 6 pole Models iNS Sr No IMPELLER TYPE kW Rating in 6 pole PUMP N QM Q QT NB QMB NM QMM 2 2 3 7 5 5 1 40 32 2 50...

Page 7: ...supplied in portable or with fixed arrangement When the pump is supplied with portable type hose connection should be provided to avoid weight of pipe line on the pump casing The casing is provided wi...

Page 8: ...te Health and Safety instructions shall be read and fully understood The instructions in this document shall also be read and fully understood Whenever the equipment is operated maintained or used in...

Page 9: ...lation operation and maintenance of the equipment must read the manual before any work is done 2 1 5 Ear defenders should be worn where the specified equipment noise level exceeds locally defined safe...

Page 10: ...pipe holder at the top of the pit Now grout the guide pipe holder 3 1 4 Insert the above assembly in the guide pipe by dismantling the guide pipe holder refit the holder in the guide pipe 3 1 5 Check...

Page 11: ...and 50 M beyond 45kW 4 1 2 The control panel is provided with auto manual switch When the switch is on Manual position the pumpset can be started manually by the start push button provided the liquid...

Page 12: ...precautions by which possibilities of failure and break downs are minimized 5 1 Daily checks 5 1 1 An hourly record of the delivery pressure and power input to the pump should be maintained 5 1 2 Noi...

Page 13: ...gs lubricated ii Spray oil inside the pump housing paying special attention to the area around the impeller wear ring Spray oil through inlet and outlet flanges of pump It is then recommended to cover...

Page 14: ...on of these bearings is not required Sr No Motor rating in kW Lower bearing Qty Upper bearing Qty 1 i NS unit 1 6305 2RS1 1 6303 2RSH 1 2 i NS unit 2 6305 2RS1 1 6303 2RSH 1 3 i NS unit 3 6307 2RS1 1...

Page 15: ...ump connector Wt kg approx NS100 26N 7 5 4 3 Litre 240 120 NS150 26NM 15 4 3 Litre 340 155 NS100 26N 9 3 4 3 Litre 265 120 NS150 26NM 18 5 4 3 Litre 345 155 NS100 26N 11 4 3 Litre 268 120 NS150 26NM 2...

Page 16: ...Litre 290 75 NS50 26Q 7 5 4 3 Litre 180 65 NS65 32Q 22 4 4 Litre 300 75 NS50 26QMB 9 3 4 3 Litre 225 65 NS65 32Q 7 5 4 4 Litre 230 75 NS50 26QMB 3 7 4 3 Litre 175 65 NS65 32QMB 9 3 4 4 Litre 275 75 N...

Page 17: ...32QT 5 5 6 4 Litre 220 65 NS100 26QM 5 5 6 3 Litre 240 120 NS50 36QM 3 7 6 4 Litre 220 65 NS100 26QT 3 7 6 3 Litre 240 120 NS50 36QM 5 5 6 4 Litre 220 65 NS100 26QT 5 5 6 3 Litre 240 120 NS65 32NB 2...

Page 18: ...9 CROSS SECTIONAL DRAWING 9 1 UNIT 1 2 3 4 5 6 iNS Connector Unit New modified Duck Foot Bend integrated with Support Bracket is supplied for stationary Arrangement 9 2 UNIT 1 iNS with QT Type Impell...

Page 19: ...93200 27100 23200 35000 15300 10700 13001 91401 22501 97802 91301 91500 84504 84501 25700 91200 90902 52302 26001 OIL 52302 52301 52304 66900 23000 44400 50900 22502 48600 32000 46000 UNIT 2 3 4 5 6 i...

Page 20: ...9 5 CROSS SECTIONAL VIEW OF NS PUMP CROSS SECTIONAL VIEW OF NS PUMP QT TYPE IMPELLER UNIT I DOL 26002 51100 91302 52305 97803 91402 84505 84502 93200 27100 23200 35000 15100 10700 13001 91401 22501 9...

Page 21: ...oskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 9 7 CROSS SECTIONAL VIEW OF NS PUMP N TYPE IMPELLER UNIT II SDS 9 8 CROSS SECTIONAL VIEW OF NS PUMP...

Page 22: ...Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 9 9 CROSS SECTIONAL VIEW OF NS PUMP UNIT III Q TYPE IMPELLER SDS DEL SUC OIL 9 10 CROSS SECTION...

Page 23: ...POTTING CUP FOR POWER CABLE SDS 85700 NUT FOR GUIDE SHOE 44400 PLUG FOR INSPECTION 88400 TIE FOR CABLE 46000 WEAR PLATE 88501 PIN TYPE LUG FOR CONTROL CABLE 46500 SUCTION PLATE 88502 PIN TYPE LUG FOR...

Page 24: ...LINE DRAWING DIMENSIONS SHEET 10 1 Unit 1 2 iNS TO BE SUSPENDED FROM SUITABLE SUPPORT A B CHAIN OIL FILLING PLUG C L D E F PLAN FRONT VIEW H DEL SUC Pump UNIT A B C E F D H L NS20 13QT 1 580 80 150 14...

Page 25: ...NS50 32QT 4 1077 155 254 270 280 540 540 750 NS65 32QM 4 1070 158 250 270 275 540 540 750 NS65 32QMB 4 1070 158 250 270 275 540 540 750 NS65 32QT 4 1070 158 250 270 275 540 540 750 NS80 26QM 4 1085 1...

Page 26: ...60 800 NS50 26N 4a 1080 165 250 230 245 460 460 750 NS50 26NB 4a 1080 165 250 230 245 460 460 750 NS50 26Q 4a 1080 165 250 230 245 460 460 750 NS50 32N 4a 1087 145 254 250 280 500 500 750 NS65 32N 4a...

Page 27: ...27 This is a proprietary document of Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 10 3 Unit 1 2 Q N type Impeller NS...

Page 28: ...28 This is a proprietary document of Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 10 4 Unit 3 4 Q N type Impeller iNS...

Page 29: ...PPORT FRONT VIEW G L G L SUC Pump UNIT A B C D E F G J K L M N P Q1 Q2 R1 R2 R3 S T1 T2 U V1 W1 W2 W3 W4 W5 NS20 13QT 1 580 80 250 285 143 254 150 110 200 450 300 105 19 150 400 125 250 500 100 100 50...

Page 30: ...YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 11 2 For iNS N Q type model unit 3 4 5 6 K M D E G J F N OIL FILLING PLUG DEL 200 PLAN OF PUMP AND CONNECTOR UNIT ONLY A B...

Page 31: ...3 200 38 75 100 16 250 NS50 20QT 3 935 175 425 380 190 320 230 170 250 650 370 25 19 200 450 160 320 570 100 100 50 250 43 150 200 23 200 38 75 100 16 250 NS50 20QT 4 1030 175 425 380 190 320 230 170...

Page 32: ...32 This is a proprietary document of Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 11 3 NS stationary installation unit 1 2...

Page 33: ...33 This is a proprietary document of Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 11 4 NS stationary installation unit 3 4...

Page 34: ...34 This is a proprietary document of Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 11 5 NS stationary installation unit 5 Above...

Page 35: ...b Moisture sensing circuit for detecting ingress of moisture or water into oil of the oil chamber and tripping of motor in case of contamination of oil c Tripping of motor by detecting High winding te...

Page 36: ...th optimum energy efficiency Product Recycle Program As a commitment towards a greener future conservation of natural resources and reduction of carbon foot print Kirloskar Brothers Limited offers to...

Page 37: ...uct End of life of Kirloskar Brothers Limited product shall be considered when a customer has declared that the product has become redundant the product has become obsolete unfit for use non functiona...

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