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KIRLOSKAR Non-Clog Submersible Series, Instructions On Installation, Operation And Maintenance Manual

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KIRLOSKAR Non-Clog Submersible Series Instructions On Installation, Operation And Maintenance Manual Download Page 1

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This is a proprietary document of Kirloskar Brothers Limited, YAMUNA’ Survey No. 98/ 3 to 7, Baner, Pune – 411045, India. 

NS IOM MANUAL 

1 Sept 2018 

 

Instructions on Installation,

 

Operation and Maintenance 

 

Manual for Kirloskar Non-Clog 

 

Submersible series (IE2)

 

 

 

 

 
 
 
 
 

 
 
 

Summary of Contents for Non-Clog Submersible Series

Page 1: ...document of Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 Instructions on Installation Operation and Maintenance Manual for Kirloskar Non Clog...

Page 2: ...nths from the date of commissioning the equipment or 18 months from the date of dispatch from our factory whichever is earlier Our liability in respect of any complaint is limited to replacing part pa...

Page 3: ...HE PUMP WITH THE HELP OF CABLES 2 DO NOT FILL ANY LIQUID INSIDE THE MOTOR 3 DO NOT MEGGER CONTROL PANEL CONTROL CIRCUIT TERMINALS 4 DO NOT RUN THE PUMP DRY OR IN REVERSE DIRECTION 5 DO NOT RUN THE PUM...

Page 4: ...8 OVERHAULING 18 9 CROSS SECTIONAL DRAWING AND PARTLIST 18 10 OUTLINE DRAWING AND DIMENSIONS SHEET 23 11 GENERAL ARRANGEMENT DRAWING AND DIMENSIONS SHEET 28 12 ANNEXURE CONTROL PANEL PMU SPECIFICATION...

Page 5: ...18 5 22 2 NS Series 192 Series Code Unit kW Ratings in 4Pole kW Ratings in 6Pole NS unit 1 7 5 11 NS unit 2 15 NS unit 3 30 18 5 22 NS unit 4 37 45 30 NS unit 5 55 37 NS unit 6 75 45 NS unit 7 90 55...

Page 6: ...7 65 32 8 80 26 9 100 26 10 100 32 11 150 26 12 150 32 13 80 40 C Refer below chart for 6 pole Models iNS Sr No IMPELLER TYPE kW Rating in 6 pole PUMP N QM Q QT NB QMB NM QMM 2 2 3 7 5 5 1 40 32 2 50...

Page 7: ...supplied in portable or with fixed arrangement When the pump is supplied with portable type hose connection should be provided to avoid weight of pipe line on the pump casing The casing is provided wi...

Page 8: ...te Health and Safety instructions shall be read and fully understood The instructions in this document shall also be read and fully understood Whenever the equipment is operated maintained or used in...

Page 9: ...lation operation and maintenance of the equipment must read the manual before any work is done 2 1 5 Ear defenders should be worn where the specified equipment noise level exceeds locally defined safe...

Page 10: ...pipe holder at the top of the pit Now grout the guide pipe holder 3 1 4 Insert the above assembly in the guide pipe by dismantling the guide pipe holder refit the holder in the guide pipe 3 1 5 Check...

Page 11: ...and 50 M beyond 45kW 4 1 2 The control panel is provided with auto manual switch When the switch is on Manual position the pumpset can be started manually by the start push button provided the liquid...

Page 12: ...precautions by which possibilities of failure and break downs are minimized 5 1 Daily checks 5 1 1 An hourly record of the delivery pressure and power input to the pump should be maintained 5 1 2 Noi...

Page 13: ...gs lubricated ii Spray oil inside the pump housing paying special attention to the area around the impeller wear ring Spray oil through inlet and outlet flanges of pump It is then recommended to cover...

Page 14: ...on of these bearings is not required Sr No Motor rating in kW Lower bearing Qty Upper bearing Qty 1 i NS unit 1 6305 2RS1 1 6303 2RSH 1 2 i NS unit 2 6305 2RS1 1 6303 2RSH 1 3 i NS unit 3 6307 2RS1 1...

Page 15: ...ump connector Wt kg approx NS100 26N 7 5 4 3 Litre 240 120 NS150 26NM 15 4 3 Litre 340 155 NS100 26N 9 3 4 3 Litre 265 120 NS150 26NM 18 5 4 3 Litre 345 155 NS100 26N 11 4 3 Litre 268 120 NS150 26NM 2...

Page 16: ...Litre 290 75 NS50 26Q 7 5 4 3 Litre 180 65 NS65 32Q 22 4 4 Litre 300 75 NS50 26QMB 9 3 4 3 Litre 225 65 NS65 32Q 7 5 4 4 Litre 230 75 NS50 26QMB 3 7 4 3 Litre 175 65 NS65 32QMB 9 3 4 4 Litre 275 75 N...

Page 17: ...32QT 5 5 6 4 Litre 220 65 NS100 26QM 5 5 6 3 Litre 240 120 NS50 36QM 3 7 6 4 Litre 220 65 NS100 26QT 3 7 6 3 Litre 240 120 NS50 36QM 5 5 6 4 Litre 220 65 NS100 26QT 5 5 6 3 Litre 240 120 NS65 32NB 2...

Page 18: ...9 CROSS SECTIONAL DRAWING 9 1 UNIT 1 2 3 4 5 6 iNS Connector Unit New modified Duck Foot Bend integrated with Support Bracket is supplied for stationary Arrangement 9 2 UNIT 1 iNS with QT Type Impell...

Page 19: ...93200 27100 23200 35000 15300 10700 13001 91401 22501 97802 91301 91500 84504 84501 25700 91200 90902 52302 26001 OIL 52302 52301 52304 66900 23000 44400 50900 22502 48600 32000 46000 UNIT 2 3 4 5 6 i...

Page 20: ...9 5 CROSS SECTIONAL VIEW OF NS PUMP CROSS SECTIONAL VIEW OF NS PUMP QT TYPE IMPELLER UNIT I DOL 26002 51100 91302 52305 97803 91402 84505 84502 93200 27100 23200 35000 15100 10700 13001 91401 22501 9...

Page 21: ...oskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 9 7 CROSS SECTIONAL VIEW OF NS PUMP N TYPE IMPELLER UNIT II SDS 9 8 CROSS SECTIONAL VIEW OF NS PUMP...

Page 22: ...Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 9 9 CROSS SECTIONAL VIEW OF NS PUMP UNIT III Q TYPE IMPELLER SDS DEL SUC OIL 9 10 CROSS SECTION...

Page 23: ...POTTING CUP FOR POWER CABLE SDS 85700 NUT FOR GUIDE SHOE 44400 PLUG FOR INSPECTION 88400 TIE FOR CABLE 46000 WEAR PLATE 88501 PIN TYPE LUG FOR CONTROL CABLE 46500 SUCTION PLATE 88502 PIN TYPE LUG FOR...

Page 24: ...LINE DRAWING DIMENSIONS SHEET 10 1 Unit 1 2 iNS TO BE SUSPENDED FROM SUITABLE SUPPORT A B CHAIN OIL FILLING PLUG C L D E F PLAN FRONT VIEW H DEL SUC Pump UNIT A B C E F D H L NS20 13QT 1 580 80 150 14...

Page 25: ...NS50 32QT 4 1077 155 254 270 280 540 540 750 NS65 32QM 4 1070 158 250 270 275 540 540 750 NS65 32QMB 4 1070 158 250 270 275 540 540 750 NS65 32QT 4 1070 158 250 270 275 540 540 750 NS80 26QM 4 1085 1...

Page 26: ...60 800 NS50 26N 4a 1080 165 250 230 245 460 460 750 NS50 26NB 4a 1080 165 250 230 245 460 460 750 NS50 26Q 4a 1080 165 250 230 245 460 460 750 NS50 32N 4a 1087 145 254 250 280 500 500 750 NS65 32N 4a...

Page 27: ...27 This is a proprietary document of Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 10 3 Unit 1 2 Q N type Impeller NS...

Page 28: ...28 This is a proprietary document of Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 10 4 Unit 3 4 Q N type Impeller iNS...

Page 29: ...PPORT FRONT VIEW G L G L SUC Pump UNIT A B C D E F G J K L M N P Q1 Q2 R1 R2 R3 S T1 T2 U V1 W1 W2 W3 W4 W5 NS20 13QT 1 580 80 250 285 143 254 150 110 200 450 300 105 19 150 400 125 250 500 100 100 50...

Page 30: ...YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 11 2 For iNS N Q type model unit 3 4 5 6 K M D E G J F N OIL FILLING PLUG DEL 200 PLAN OF PUMP AND CONNECTOR UNIT ONLY A B...

Page 31: ...3 200 38 75 100 16 250 NS50 20QT 3 935 175 425 380 190 320 230 170 250 650 370 25 19 200 450 160 320 570 100 100 50 250 43 150 200 23 200 38 75 100 16 250 NS50 20QT 4 1030 175 425 380 190 320 230 170...

Page 32: ...32 This is a proprietary document of Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 11 3 NS stationary installation unit 1 2...

Page 33: ...33 This is a proprietary document of Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 11 4 NS stationary installation unit 3 4...

Page 34: ...34 This is a proprietary document of Kirloskar Brothers Limited YAMUNA Survey No 98 3 to 7 Baner Pune 411045 India NS IOM MANUAL 1 Sept 2018 11 5 NS stationary installation unit 5 Above...

Page 35: ...b Moisture sensing circuit for detecting ingress of moisture or water into oil of the oil chamber and tripping of motor in case of contamination of oil c Tripping of motor by detecting High winding te...

Page 36: ...th optimum energy efficiency Product Recycle Program As a commitment towards a greener future conservation of natural resources and reduction of carbon foot print Kirloskar Brothers Limited offers to...

Page 37: ...uct End of life of Kirloskar Brothers Limited product shall be considered when a customer has declared that the product has become redundant the product has become obsolete unfit for use non functiona...

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