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Kirby Morgan

®

 37 & 57

© ⅯⅯⅩⅣ Kirby Morgan Dive Systems, Inc. All rights reserved.    Document #140205001 

XI

8�13�1 Locking Collar Removal

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

138

8�13�2  Locking Collar Disassembly

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

139

8�13�3 Locking Collar Reassembly

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

140

8.15 Head Cushion (pre October 2012)

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

142

8�15�1 Head Cushion Foam

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

142

8.16 Chin Cushion Foam

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

142

8.15 Communications System

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

143

8�15�1 General

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

143

8�15�2 Earphone Inspection

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

143

8�15�3 Removal of Communications Assembly

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144

8�15�4 Replacement of Communications Assembly

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

144

8�15�5 Microphone Replacement

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

145

8�15�6 Earphone And Wire Assembly Replacement

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

145

8�15�7 Waterproof Connector

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

146

8.15.7.1 Connector Removal

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

146

8.15.7.2 Connector Replacement

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147

8�15�8 Terminal Connections in the Waterproof Connector

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147

8�15�9 Communications Posts

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149

8.15.9.1 Communications Post Removal

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149

8.15.9.2 Communications Post Replacement

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149

Chapter 9 Accessories for the Kirby Morgan 37 & 57

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151

9.1 Introduction

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

151

9.2 Hot Water Shroud for KM37

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

151

9�2�1 Hot Water Shroud Installation Procedures for KM37

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151

9.3 Low Pressure Inflator Hose

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

154

9�3�1 Installation of the Low Pressure Inflator Hose

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154

9.4 Weld Lens Assembly

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

155

9�4�1 Weld Lens Assembly Installation

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155

9.5 Weld Shield Assembly

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156

9�5�1 Weld Shield Assembly Installation

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156

9.6 Use of Quick Disconnect

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156

9.7 Accessory Mounting Brackets

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157

9�7�1 Mount Bracket Installation

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157

Table of Equivalents

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159

Appendix 1: Torque Specifications

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

160

KM 37 Torque Tables

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

160

KM 57 Torque Table

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

161

Appendix 1: Torque Specifications Continued

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161

Note on Torque Specifications

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163

Appendix A2 Maintenance and Inspection Procedures

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164

Appendix 3 Supply Pressure Requirements & Tables

  � � � � � � � � � � � � � � � � � � � � � � � � �

166

Appendix 3 Table 1 Work Rate Expressed as Respiratory Minute Volume (RMV)*

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167

Appendix 3 Table 2 Compressor Supply Table SuperFlow

®

 and SuperFlow

®

 350

  � � � � � � � � � �

167

Appendix 3 Table 3 SuperFlow

®

 450 SS Balanced Regulator

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168

Appendix 3 Table 4 SuperFlow

®

 / SuperFlow

®

 350 RegulatorHigh Pressure Regulated 

Source

  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

170

Appendix 3 Table 3 SuperFlow

®

 450 SS Balanced Regulator Continued

  � � � � � � � � � � � � � � � � � � �

170

Appendix 3 Table 5 Supply Pressure Guidelines SuperFlow

®

 450 Stainless Steel Balanced 

Summary of Contents for 37 & 57

Page 1: ...X SuperFlow and DECA are all registered trademarks of Kirby Morgan Dive Systems Inc Use of these terms to describe products that are not manufactured by KMDSI is illegal The two dimensional images suc...

Page 2: ...g to KMDSI factory rec ommended procedures described in the manual or Product updates have not been performed as recommended by KMDSI or 3 Unauthorized attachments or modifications have been made to t...

Page 3: ...anty of the Product and that it super sedes any and all oral or written representations and undertakings between KMDSI its dealers and the buyer relating to the Products This warranty allocates the ri...

Page 4: ...ved graphic to KM 47 helmet Updated CE approved graphic on SL 27 Page 20 Updated CE approved graphic on EXO BR Pages 57 58 Moved chapter 5 into two columns Page 87 Added gasket warning on page 90 left...

Page 5: ...rFlow 450 Stainless Steel Balanced Regulators High Pressure Regulated Source Supply Pressure Guidelines 13 10 17 2011 Updated CE notifying body number from 0496 to 2049 14 05 09 2012 Updated CE notify...

Page 6: ...itations 10 2 7 Helmet Features 11 2 8 General Description 14 2 8 1 Helmet Shell 14 2 8 2 Gas Flow Systems 14 2 8 3 Emergency Gas Supply System EGS 18 2 8 4 Helmet Attachment to the Diver 19 2 8 5 Sea...

Page 7: ...8 Setting Up to Dive 39 3 8 1 Flushing Out the Umbilical 39 3 8 2 Connecting the Umbilical to the Helmet 40 3 8 3 Opening the Breathing Gas Supply to the Helmet 40 3 8 4 Fogging Prevention 41 3 8 5 Do...

Page 8: ...pection Cleaning and Lubrication 58 6 3 1 1 O Ring Removal 58 6 3 1 2 O Ring Inspection 58 6 3 1 3 O Ring Reuse 58 6 3 2 General Cleaning Guidelines 58 6 3 2 1 Mild Soap Solution for General Cleaning...

Page 9: ...em 79 7 7 6 SuperFlow 350 Demand Regulator Removal from Helmet 80 7 7 7 Disassembly of the SuperFlow 350 Demand Regulator 81 7 7 8 Inspection of SuperFlow 350 Demand Regulator Parts 82 7 7 9 Reassembl...

Page 10: ...122 8 4 5 Top Weight 123 8 4 5 1 Top Weight Removal 123 8 4 5 2 Top Weight Replacement 123 8 5 Face Port 124 8 5 1 General 124 8 5 2 Face Port and Nose Block Device Removal 124 8 5 3 Face Port and Nos...

Page 11: ...2 1 Hot Water Shroud Installation Procedures for KM37 151 9 3 Low Pressure Inflator Hose 154 9 3 1 Installation of the Low Pressure Inflator Hose 154 9 4 Weld Lens Assembly 155 9 4 1 Weld Lens Assembl...

Page 12: ...Systems Inc All rights reserved Document 140205001 Kirby Morgan 37 57 Regulators High Pressure Regulated Source Supply Pressure Guidelines 171 Appendix 4 Standard Kirby Morgan Surface Supply Pressure...

Page 13: ...traducir Quest un avviso importante Tradurlo Ceci est important Veuillez traduire Diese Mitteilung ist wichtig Bitte bersetzen lassen If you have any questions concerning this manual or the operation...

Page 14: ...ng is a life threatening occupation Even if you do everything right you can still be killed or injured None of the models of Kirby Morgan helmets or masks can prevent ac cidents injuries or death due...

Page 15: ...tion by persons with previous head neck or back injuries which could be aggravated by its use The helmet should not be used by persons under the in fluence of drugs or alcohol Furthermore infants chil...

Page 16: ...ith the rules and regulations established by the governing authority in the specific country or geographical location where the diving operations are being conducted If you have any questions concerni...

Page 17: ...P R O F E S S I O N A L D I V I N G G E A R D I V E L A B T E S T E D Defog Free Flow Valve Knob Regulator Adjustment Knob Equalization Device Oral Nasal Mask Port Retainer Handle Purge Button Helmet...

Page 18: ......

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