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Kioti NX4520, Manual

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Kioti NX4520 Manual Download Page 9

TABLE OF CONTENTS

ChECKinG rEFriGEranT (aP)

 ................................. 7-49

STORAGE AND DISPOSAL ................................8-1

TRACTOR STORAGE .............................................. 8-2

DaILY STOragE ............................................................ 8-

2

LONg-TErM STOragE ................................................. 8-

2

USING TRACTOR AFTER STORAGE ..................... 8-4

USAGE AND DISPOSAL   ........................................ 8-5

TROUBLESHOOTING .........................................9-1

ENGINE TROUBLESHOOTING ............................... 9-2

TRACTOR TROUBLESHOOTING ........................... 9-4

INDEX.................................................................10-1

ChECkINg INTakE aIr LINE (v) ................................

7-2

7

aDjUsTinG ToE-in (W)

 ..............................................

7-2

7

ChECkINg raDIaTOr hOSE aND CLaMP (x) ..........

7-2

8

POWEr STEErINg LINE (Y) .......................................

7-2

9

air ConDiTionEr bElT TEnsion (z)

 ...................... 7-30

CLEaNINg aIr CONDITIONEr CONDENSEr (aa) ... 7-30

aDjUsTinG FronT aXlE PivoT (ab)

 ....................... 7-31

aDjUsTinG EnGinE valvE ClEaranCE (aC)

 ........ 7-31

rEPlaCinG air ClEanEr FilTEr (aD) 

 ................... 7-3

2

ChECkINg aIr CONDITIONEr hOSE (aE) ............... 7-33

ChECKinG Cab CUshion rUbbEr (aF)

 .................. 7-33

rEPlaCinG  air FilTEr (aG)

 .................................... 7-33

FlUsh CoolinG sysTEM anD ChanGinG 

 

   COOLaNT (ah) .......................................................... 7-33

anTi-FrEEzE (ah1)

 ..................................................... 7-3

5

FUEl FilTEr (ai)

 .......................................................... 7-3

5

blEEDinG FUEl sysTEM (aj)

 ................................... 7-36

DraininG WaTEr FroM ClUTCh hoUsinG (aK)

 .. 7-38

ChECkINg & rEPLaCINg WIPEr (aL) ...................... 7-38

rEPlaCinG FUsE (aM)

 ............................................... 7-40

sloW bloW FUsE (an)

 .............................................. 7-4

2

rEPlaCinG bUlb (ao)

 ............................................... 7-43

TE130(NX4520,5020,5520,6020)-합본-9   9

2016-02-22   오전 8:20:33

Summary of Contents for NX4520

Page 1: ...7 The NX4520 NX5020 NX5520 NX6020 and has been designed with the finest materials and under rigid quality control standards set forth by the KIOTI En gineering Department Knowledge of tractor operatio...

Page 2: ...de the European Community local laws will prevail Main protections on the tractors discussed in this manual ISO 3600 EU standards DESCRIPTION NON CABIN CABIN 1 ROPS Protection against overturning Yes...

Page 3: ...NS BEFORE OPERATION SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH IMPLEMENT OPERATION MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX SECTION 1 2 3 4 5 6 7 8 9 10 TE130...

Page 4: ...0 Decal mounting location ROPS 1 23 DeCALs 1 25 Cautions for decal maintenance 1 28 Precautions before operation 2 1 Vehicle identification number 2 2 Production number 2 2 Engine number 2 2 Transmiss...

Page 5: ...Turn Signal Lamp 4 23 Glow Plug Indicator 4 23 Parking brake warning lamp 4 24 PTO Indicator 4 24 4WD indicator 4 24 Brake one side lamp 4 25 IMPLEMENT LIMITATIONS 3 20 Standard size by implement 3 20...

Page 6: ...edal 4 37 Steering wheel adjustment 4 38 Parking Brake Lever 4 38 FOOT THROTTLE 4 39 Forward reverse driving pedals 4 40 Hand THROTTLE Lever 4 40 Differential Lock Pedal 4 41 Seat adjustment 4 42 posi...

Page 7: ...val and installation of 3 point hitch implement with pto shaft 6 2 Operation tip for 3 point hitch elements 6 5 Adjustment of LIFT ROD 6 5 Adjustment of Top link 6 6 ACCESSORY If equipped 4 56 Sun Vis...

Page 8: ...engine oil level D 7 10 Checking Front axle oil level N1 7 11 Checking Coolant Level E 7 12 Cleaning Grill Radiator SCREEN F 7 12 CHECKING BRAKE AND CLUTCH PEDALS G 7 13 Checking Gauges Meter and Easy...

Page 9: ...diTIONER BELT TENSION Z 7 30 Cleaning air conditioner condenser AA 7 30 Adjusting Front Axle pivot AB 7 31 Adjusting Engine Valve Clearance AC 7 31 Replacing air cleaner filter AD 7 32 Checking air co...

Page 10: ...injury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning WARNING This mark indicates emphasis on notable characteristics of working procedures...

Page 11: ...attery Charging Condition Parking Brake Engine Coolant Temperature Fuel Level Creep Slow Fast Four Wheel Drive ON Headlight High Beam Headlight Low Beam Hazard Warning Lights Position Control Lowered...

Page 12: ...MEMO MEMO TE130 NX4520 5020 5520 6020 12 12 2016 02 22 8 20 36...

Page 13: ...ing the P T O 1 11 When using the 3 point hitch 1 13 Safety precautions during servicing 1 13 Safety precautions when using the loader 1 17 Safety decal maintenance 1 20 Decal mounting location cabin...

Page 14: ...ctor 7 When starting the tractor make sure your path is clear of people to avoid accidents caused by sudden movements 8 Before operating in reverse with your tractor you should always check to see tha...

Page 15: ...is installed Keep bystand ers away from the tractor while in operation 14 When getting on and off the trac tor hand holds and step plates should always be used This will help to prevent accidental sli...

Page 16: ...iving tractors with narrow tread widths For added stability you should adjust your rear wheel tread width see page 4 68 19 Before starting your tractor you should depress the clutch and make sure that...

Page 17: ...is run ning Unexpected tractor move ments can result in bodily injury Precautions during operation T66O108a H11O109A 1 Enter or leave the tractor leftward griping hand rail on a fender Do not jump on...

Page 18: ...starting the tractor 6 Pull only from the draw bar Never hitch anything to the axle housing or any other point except the draw bar Pulling from any other location only increase the risk of serious per...

Page 19: ...ng the proper adaptor parts attach the chain to the tractor draw bar support or other speci fied anchor locations Provide only enough slack in the chain to permit turning See your Dealer for a chain w...

Page 20: ...d or unattended 16 When using implements or at tachments with your tractor you should first read their respective owner s manual You should al ways keep their safe operation procedures in mind 17 You...

Page 21: ...s let the others know what you are going to do before you do it 22 Never freewheel Disengaging the clutch or shifting into neutral while descending a slope as this could lead to a loss of control 23 D...

Page 22: ...of control T66O118a 3 Make sure that the Slow Moving Vehicle SMV sign is clean and visible Use hazard lights as re quired 1 SMV Emblem TE1O104A Brake both wheels together or at the same time when maki...

Page 23: ...point hitch in the raised position 10 When towing other equipment use a safety chain and place an SMV emblem on it as well 1 Disengage the P T O lower all implements place all control le vers in the n...

Page 24: ...ee point linkage lift the implement to its full height and check that at least 1 4 of the total length of the tele scopic section of the drive shaft is engaged WARNING T66O122a 4 When operating statio...

Page 25: ...p the engine 1 Do not smoke while working around the battery or when refueling your tractor Keep all sparks and flames away from the battery and fuel tank The battery presents an explosive hazard beca...

Page 26: ...operations before any operation of the tractor Engage the four wheel drive the first gear and the parking brake and put chocks to the wheels touching the ground 9 Before lifting the tractor prevent i...

Page 27: ...oints according to the type of operation and follow the safety procedures given before NOTE 14 Tire mounting should be done by qualified professionals with the proper equipment 15 Maintaining correct...

Page 28: ...es T66O129a 19 Fluid leaking from pinholes may be invisible Do not use hands to search for suspected leaks Use a piece of cardboard or wood instead Use of safety goggles or other eye protection is als...

Page 29: ...ttery T66O131a 1 Never let anyone get in the loader and use the loader as a work bench Otherwise it may lead to a fatal injury or even death Safety precautions when using the loader H11O102a 2 Do not...

Page 30: ...rry a big object with the loader unless the correct imple ment is attached Keep a carried object low during driving Other wise it may lead to an injury or even death H11O104a H11O105a 5 When attaching...

Page 31: ...p bystanders away No riders H11O108a H11O107a H11O107a C56O185A ROPS Roll Over Protective Structure sun canopy are not a FOPS Falling Object Protec tive Structure It never can protect the riders again...

Page 32: ...1 20 NX4520 NX5020 NX5520 NX6020 Safety decal maintenance Decal mounting location cabin Te1O101D TE130 NX4520 5020 5520 6020 20 20 2016 02 22 8 21 10...

Page 33: ...1 1 21 SAFETY PRECAUTIONS TE1O102d TE130 NX4520 5020 5520 6020 21 21 2016 02 22 8 21 10...

Page 34: ...1 22 NX4520 NX5020 NX5520 NX6020 Te1O103d TE130 NX4520 5020 5520 6020 22 22 2016 02 22 8 21 11...

Page 35: ...1 1 23 SAFETY PRECAUTIONS Te1O105d Decal mounting location ROPS TE130 NX4520 5020 5520 6020 23 23 2016 02 22 8 21 31...

Page 36: ...1 24 NX4520 NX5020 NX5520 NX6020 Te1O106d TE130 NX4520 5020 5520 6020 24 24 2016 02 22 8 21 49...

Page 37: ...regardless of the gearshift position Before dismounting the machine apply the parking brake to prevent machine runaway 5 part no t4930 52351 1 part no t4710 52201 WARNING Do not operate any part outs...

Page 38: ...lement that pulls or pushes objects should be attached only to the drawbar 2 Implements that are designed to use the 3 point hitch should only use the 3 point hitch To prevent severe and deadly injuri...

Page 39: ...manual and safety decals 3 Never modify the machine without approval 4 Never use an implement with the capacity other than the specified The owner has the sole responsibility for any problem occurred...

Page 40: ...a solvent such a thinner or acetone since it can ruin the decals Do not spray high pressure wa ter directly onto the decal The decal may fall off the tractor CAUTION If a decal is damaged or lost con...

Page 41: ...ification number 2 2 Production number 2 2 Engine number 2 2 Transmission number 2 2 Essential replacement part 2 4 Oils and fluids 2 4 Filters 2 4 Belts and rubber parts 2 5 Other components 2 5 TE13...

Page 42: ...o stamped on the mounting surface of the injection pump as a precaution against loss of the plate Tier 3 Engine only The engine serial number is on the left side of rear cylinder block Tier 4 Engine o...

Page 43: ...to see your KIOTI dealer For service con tact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer When you need parts be prepared to give your dealer both...

Page 44: ...pecified on the right to keep the tractor in perfect condition Filters for the engine transmission air cleaner and A C are consum ables that purify oil and air Make sure to replace the these items whe...

Page 45: ...t to prevent an accident Belts and rubber parts The battery is a very important con sumable component that supplies power to the alternator when the en gine is started Therefore make sure to check its...

Page 46: ...MEMO MEMO TE130 NX4520 5020 5520 6020 6 6 2016 03 15 4 36 25...

Page 47: ...2 General specifications 3 4 noise levels as perceived by the operator 3 16 VIBRATION LEVELS OF THE TRACTOR EXPOSITION TO VIBRATIONS 3 17 TRAVELING SPEED 3 18 IMPLEMENT LIMITATIONS 3 20 Standard size...

Page 48: ...ODEL NX4520 NX5020 NX5520 6020 1 Overall length A1 3 742 147 3 2 Overall length A2 3 547 139 6 3 Overall width B 1 665 65 6 1 669 65 7 4 Overall height C 2 390 94 1 2 440 96 1 5 Wheel base D 1 920 75...

Page 49: ...length A1 3 742 147 3 2 Overall length A2 3 547 139 6 3 Overall width B 1 665 65 6 1 669 65 7 4 Overall height C 2 618 103 1 2 628 103 5 5 Wheel base D 1 920 75 6 6 Tread E1 1 352 53 2 1 355 53 3 7 T...

Page 50: ...36 5 55 0 41 0 PTO Power HP kw 34 4 25 7 35 7 26 6 46 0 34 3 Rated revolution rpm 2 600 Capacities Fuel tank L U S gal 56 14 8 Engine Oil Filter included L U S gal 7 7 2 03 6 1 58 Transmission oil L...

Page 51: ...QT None Brake Wet multi disc Differential lock Rear Standard Tires Agricultural Front 9 5 16 9 5 18 Rear 13 6 26 13 6 28 Industrial Front 10 16 5 Rear 14 9 24 Turf Front 29 12 5 15 Rear 21 5L 16 1 Hyd...

Page 52: ...es Speed PTO rpm engine rpm 1st 540 2nd 540E Mid Optional Speed PTO rpm 2 000 Min turning radius With one rear wheel braked m feet 2 99 9 8 3 04 10 0 Weight With CABIN kg lbs 1 992 4 392 2 077 4 579 M...

Page 53: ...s power HP kw 45 33 5 49 36 5 55 41 0 60 44 7 PTO Power HP kw EU GE 32 2 24 0 36 5 27 2 43 1 32 1 48 3 36 0 AU 49 36 5 43 6 32 5 Rated revolution rpm 2 600 Capacities Fuel tank L U S gal 56 14 8 Engin...

Page 54: ...t multi disc Differential lock Rear Standard Tires Agricultural Front 9 5 16 9 5 18 Rear 13 6 26 13 6 28 Industrial Front 10 16 5 Rear 14 9 24 Turf Front 29 12 5 15 Rear 21 5L 16 1 Hydraulic system Pu...

Page 55: ...ent PTO shaft 1 3 8 6 Splines Speed PTO rpm en gine rpm 540 Mid Optional Speed PTO rpm 2 000 Min turning radius With one rear wheel braked m feet 2 99 9 8 3 04 10 0 Weight With CABIN kg lbs 1 988 4 38...

Page 56: ...P kw 45 0 33 6 EU 49 0 36 5 AU 50 37 5 55 0 41 0 PTO Power HP kw 34 4 25 7 35 7 26 6 EU 46 0 34 3 AU 43 7 32 6 Rated revolution rpm 2 600 Capacities Fuel tank L U S gal 56 14 8 Engine Oil Filter inclu...

Page 57: ...multi disc Differential lock Rear Standard Tires Agricultural Front 9 5 16 9 5 18 Rear 13 6 24 13 6 28 Industrial Front 10 16 5 Rear 14 9 24 Turf Front 29 12 5 15 Rear 21 5L 16 1 Hydraulic system Pum...

Page 58: ...1 3 8 6 Splines Speed PTO rpm en gine rpm 1st 540 2nd 540E Mid Optional Speed PTO rpm 2 000 Min turning radius With one rear wheel braked m feet 2 99 9 8 3 04 10 0 Weight With ROPS kg lbs 1 844 4 065...

Page 59: ...3 4x4 0 Engine gross power HP kw 33 5 45 EU 49 36 5 AU 50 37 5 55 41 0 60 44 7 PTO Power HP kw 33 9 25 3 36 5 27 2 43 1 32 1 48 3 36 0 Rated revolution rpm 2 600 Capacities Fuel tank L U S gal 56 14 8...

Page 60: ...multi disc Differential lock Rear Standard Tires Agricultural Front 9 5 16 9 5 18 Rear 13 6 26 13 6 28 Industrial Front 10 16 5 Rear 14 9 24 Turf Front 29 12 5 15 Rear 21 5L 16 1 Hydraulic system Pum...

Page 61: ...shaft 1 3 8 6 Splines Speed PTO rpm en gine rpm 540 Mid Optional Speed PTO rpm 2 000 Min turning radius With one rear wheel braked m feet 2 99 9 8 3 04 10 0 Weight With ROPS kg lbs 4 056 1 840 1 845...

Page 62: ...oad and when driving by in compliance with standard 2009 63 EC dBA Note Data supplied by the manufacturer approval values pending Tractors with Cabin Model Directive of The European Parliament and of...

Page 63: ...trument is required such a three axis accelerometer applied to the seat IMPORTANT The vibration level transmitted to the body as a whole depend on different parameters some of them relat ing to the ma...

Page 64: ...0 44 0 27 0 39 0 24 0 47 0 29 0 41 0 18 Mid 1 0 44 0 27 0 39 0 24 0 46 0 28 0 41 0 25 0 49 0 30 0 43 0 26 2 0 62 0 38 0 55 0 34 0 65 0 40 0 58 0 36 0 68 0 42 0 61 0 38 3 0 79 0 49 0 70 0 43 0 83 0 51...

Page 65: ...34 1 92 1 19 2 27 1 41 2 02 1 25 3 2 64 1 64 2 34 1 45 2 78 1 72 2 47 1 53 2 91 1 81 2 59 1 61 4 3 58 2 22 3 18 1 97 3 77 2 34 3 35 2 08 3 96 2 46 3 52 2 18 Mid 1 3 76 2 33 3 34 2 07 3 95 2 45 3 51 2...

Page 66: ...3 point hitch backhoe Tiller Max working width 1 650 65 1 854 73 1 854 73 Box Blade Max Cutting width 2 133 84 2 133 84 2 133 84 Rear Blade Max Cutting width 2 133 84 2 133 84 2 133 84 Rotary Cutter...

Page 67: ...h 4 17 PTO AUTO MANUAL SELECTION SWITCH PTO ON OFF SWITCH 4 17 low speed indicator switch if equipped 4 18 Instrument panel 4 19 View 4 19 Tachometer HOURMETER INDICATOR 4 20 Fuel gauge 4 20 Engine co...

Page 68: ...rse driving pedals 4 40 Hand THROTTLE Lever 4 40 Differential Lock Pedal 4 41 Seat adjustment 4 42 position control lever 4 45 Draft Control Lever 4 46 joystick lever 4 46 Mid PTO Lever If equipped 4...

Page 69: ...SYSTEM Heater and Air Conditioner 4 59 7 pin power output socket if equipPed 4 63 tires Wheels and ballast 4 64 tread 4 67 Additional weight 4 72 Mass es and tire s 4 75 4 4 TE130 NX4520 5020 5520 602...

Page 70: ...Turn Signal Lamp FRT RR 5 Handle 6 Footstep 7 Bonnet 8 Head lamp 9 Top Link 10 Lifting Rod 11 Lower Link 12 Swing Draw Bar 13 Crank Lifting Rod 14 Check Link 15 Tail Lamp 16 Slow Moving Vehicle Lamp 1...

Page 71: ...ing Wheel 3 Rear View Mirror 4 Bonnet 5 Head Lamp 6 ROPS 7 Combination Lamp 8 Joy stick Lever 9 Step 10 Working Lamp 11 Top Link 12 Oil Dipstick 13 Lift Rod 14 Draw bar Hitch 15 Lower Link EXTERIOR VI...

Page 72: ...4 NX4520 NX5020 NX5520 NX6020 TE1O404A switch Mounting location 1 Combination Switch 2 Key Switch 3 4WD QT Switch 4 Hazard Lamp Switch MANUAL TE130 NX4520 5020 5520 6020 6 6 2016 02 22 8 23 31...

Page 73: ...4 4 DESCRIPTION OF OPERATING SYSTEM TE1O486A 1 Combination Switch 2 Key Switch 3 4WD Switch 4 Hazard Lamp Switch HST TE130 NX4520 5020 5520 6020 7 7 2016 02 22 8 23 33...

Page 74: ...d weather NOTE B When the key switch is in position B the engine and all electrical devices in the vehicle are turned off However flasher lights and turn signal lights can be operated along with their...

Page 75: ...ht OFF Low beam and tail light ON High beam and tail light ON Turn signal light ON TE1O407A TE1O406A The ignition key is not directional and can be inserted in any direc tion Also be careful not to le...

Page 76: ...ks the left turn signal light while pushing the lever down blinks the right turn signal light TE1O408A The turn signal light lever is not the self return type Therefore make sure to return the lever m...

Page 77: ...te the 4WD mode Pressing its upper portion ac tivates the 4WD mode Each mode is performed as follows The 4WD 4 Wheel Driving is to increase traction by driving four wheels It is hydraulically operated...

Page 78: ...gage the switch only when the vehicle is stationary While the 4WD is engaged drive the vehicle with low speed as steering and braking characteristics may differ It is possible to engage the 4WD during...

Page 79: ...se function If the PTO cruise function is deac tivated by depressing the brake or clutch pedal with the PTO cruise switch set in the ON position pressing the RES switch once re sumes the previous PTO...

Page 80: ...d valve is ad justed by the dial Slow direction Slow operation and slow stop Fast direction Fast operation and fast stop This switch is to link HST pedal with engine rpm Engine rpm goes up as much as...

Page 81: ...eed limit SWITCH HST This switch is to fix maximum speed e g If switch is on with 5 km hr the speed will be 0 5 km hr no matter where HST pedal is Start Forward pedal pressed limit speed switch on Sto...

Page 82: ...e response of HST Only for service If you need to calibrate the ac tion of HST please contact to local KIOTI dealer and work shop WARNING NOTE When working in a narrow space turning the switch ON with...

Page 83: ...ing the regeneration process However in an emergency press the deactivation button to stop the regeneration process This switch is used to switch the PTO between automatic and manual operation 1 PTO A...

Page 84: ...rd less of the height of the lifting arm Implement 3 PTO ON OFF When engaging the PTO press the upper part of the switch 2 The mark on the tachometer indicates 540 rpm of the PTO NOTE When engaging th...

Page 85: ...ght RH 8 Brake One Side Lamp 9 Coolant Temperature Gauge 10 Calibration Lamp 11 Communication Error 12 Speed Limit Switch 13 Water Sensor 14 Engine Check Lamp 15 Regeneration Underway Lamp 16 Regenera...

Page 86: ...s turned to the ON position F Fuel is fully filled E Replenish the fuel tank If driving is continued with the needle below the position E air may enter the fuel supply system In this case Bleed the sy...

Page 87: ...the work load to cool down the engine before stopping the engine Make sure to keep the front grill clean so that air is sucked through it freely for fast cool ing CAUTION 1 Coolant Temperature Gauge...

Page 88: ...starting switch is turned On before starting the engine but turned Off af ter starting the engine tractor checked by your local KIOTI dealer or workshop immediately If this warning lamp comes on while...

Page 89: ...iving use the high beam head light only if neces sary Glow Plug Indicator This indicates the operating condition of the preheat system When the key switch is turned to the ON position this indicator c...

Page 90: ...dicator shows the PTO en gagement condition When the PTO is engaged this indicator comes on When the PTO clutch is disengaged this indicator goes off Set the PTO switch to the OFF position in order to...

Page 91: ...amp is not illuminated the brake pedals are not inter locked and only one brake pedal can be depressed acci dentally Make sure to set the pedal lock to the Lock posi tion in a normal condition IMPORTA...

Page 92: ...4 17 Regeneration Warning Lamp This lamp on when it is on regenera tion in DPF REGENERATION UNDERWAY LAMP U WARNING When on regeneration Don t touch the part of DPF because it is very hot around DPF...

Page 93: ...H This speed limit switch is to maintain the operating speed constant In this case the speed limit lamp in the cluster meter TE3O437A NOTE When working in a narrow space turning the switch ON with the...

Page 94: ...ctivate the cruise function depress the brake pedal or press the switch to the OFF position The cruise function is not activated dur ing reverse NO STALL SWITCH This no stall switch is to protect the...

Page 95: ...OW LAMP Input 4 ERR 007 No Signal at PTO CRUISE LAMP 5 ERR 008 No Signal at Water IN FUEL Input 6 ERR 009 No Signal at HOUR Input Contact to local KIOTI dealer WARNING You can see the Error code below...

Page 96: ...nt 5 Brake Pedal L 6 Brake Pedal R 7 Main Gear Shift Lever 8 Range Gear Shift Lever 9 Creep Gear Speed Lever 10 Joystick Lever For Loader Operation 11 Double Acting Lever A B 12 Switch Panel 13 Parkin...

Page 97: ...gle Adjustment 5 Parking Brake Lock Lever 6 Forward Driving Pedal 7 Reverse Driving Pedal 8 Joystick Lever For Loader Operation 9 Double Acting Lever A B 10 Draft Control Lever 11 Lift Position Contro...

Page 98: ...n of the main shift lever 4 speeds range shift lever 3 speeds shuttle shift lever and creep speed lever 1 Main Shift Lever MAIN SHIFT LEVER MANUAL TE1O490A TE1O4C8A 1 Hand Throttle Lever 2 Shuttle Shi...

Page 99: ...utral position engage and disengage the clutch and then try to shift the lever RANGE GEAR SHIFT LEVER MANUAL HST TE1O491B TE1O492C Make sure to shift the range gear shift lever with the clutch pedal d...

Page 100: ...ctor is not driv en TE1O434A Reduce the speed before mov ing this lever since it is very dangerous to switch the driv ing direction at a high speed CAUTION Creep Gear Speed Lever 1 Creep Gear Speed Le...

Page 101: ...en doing public works 3 Precautions for creep speed Make sure to shift with the clutch pedal fully depressed Start moving tractor with the park ing brake released Depress the brake pedal after disenga...

Page 102: ...of the PTO speed ECO PTO TE3O438A 1 540 Eco rpm 2 540 rpm The PTO speed can be selected as desired according to the working condition The speed 2 corresponds to the engine speed for the mid range load...

Page 103: ...hift gear can be broken IMPORTANT brake pedals as shown in the fig ure while driving on a road The tractor can roll over if depress ing only one brake pedal at a high speed 2 When turning sharply on a...

Page 104: ...depressing the brake pedal to stop the tractor CAUTION Steering wheeladjustment 1 Steering Wheel Tilt Pedal A Lowering B Lifting The angle of the steering wheel can be adjusted for the driver s comfor...

Page 105: ...icle is driven with the parking brake partially or com pletely engaged it may cause early wear of the brake disc CAUTION FOOT THROTTLE 1 Foot Throttle 2 Hand Throttle Lever The foot throttle is mainly...

Page 106: ...igher torque For heavy load job such as front end loader operation use low or medium speed of the range shift lever IMPORTANT Hand THROTTLE Lever The hand throttle lever is to control the engine rpm T...

Page 107: ...cure the differential system and keep the wheel rotation on both sides the same in order to enhance the trac tion of the rear axle Depressing the pedal engages the differential lock while releasing th...

Page 108: ...celerate the tractor Make sure to set the steering wheel in the straight ahead position while the differential lock is in use Otherwise the differential system can be damaged CAUTION Te1O4d1A ROPS 1 S...

Page 109: ...and the seat is firmly fixed after adjustment The seat height can be adjusted to fit to the driver Turning the handle 1 on the front of the seat clockwise raises the seat while turning it coun terclo...

Page 110: ...e that the seat belt is not twisted It cannot work properly leading to a hazard ous condition The seat belt should go around your body as low as possible not your waist or abdomen Otherwise the seat b...

Page 111: ...A Lowering B Lifting TE1O477A position control lever 1 Position Control Lever A Lowering B Lifting TE1O442A Make sure that there is no body or not obstacle around the three point linkage before contr...

Page 112: ...s Draft Function The plow ing depth can be controlled by the soil status by putting the draft control lever into the Deep position to ac tivate the draft function at mid load and putting the lever int...

Page 113: ...ttle or range shift lever is in neutral position brake ped al depressed IMPORTANT Mid PTO Lever If equipped The mid PTO is a unit used for a lawn mower To use the mid PTO turn on the PTO main switch s...

Page 114: ...peed Control Lever A Low Speed B High Speed TE1O4C1A Lifting Arm Lower Link Speed Control Lever This lever does not control the lifting speed of the lifting arm NOTE Double Acting Lever If equipped TE...

Page 115: ...to control a auxil iary hydraulic implement installed to rear Lowering the lever supplies hydraulic fluid to Port B while raising it sup plies hydraulic fluid to Port A See chapter 5 Operation for de...

Page 116: ...abin System Interior devices 1 Air Outlet 2 Speaker 3 Air Inlet 7 Inside Rearview Mirror 8 Side Window Handle 9 Cassette Tape Recorder 4 Sun Visor 5 Heater Air Conditioner Switch 6 Room Lamp TE130 NX4...

Page 117: ...k Light FR 2 Work Light RR 3 Antenna 4 Wiper FRT RR 5 Outside Rearview Mirror 6 Door Handle 7 Turn Signal Lamp 8 Slow Moving Vehicle Sign TE1O459A 3 The cabin can be kept comfortable and pleasant by o...

Page 118: ...e points of contact to avoid falling Both hands on rails and one foot on the step or one hand on the hand rail and both feet on the steps WARNING Unlocking the door To open the door in the cabin push...

Page 119: ...ed to the front and rear sections of the roof and their operating button is installed to the right panel in the cabin 1 Working Light Switch Front 2 Working Light Switch Rear 3 Working Light Front TE1...

Page 120: ...The approaching or following vehicle s visibility can be dis turbed which is very danger ous for both drivers In this case use the hazard lamps WARNING 1 To turn on position the switch marked wiper to...

Page 121: ...blown In this case operate the wiper after increas ing the cabin temperature enough to defrost the wiper Wiper blade can be damaged if operated on a window that is iced over IMPORTANT BLUETOOTH PLAYE...

Page 122: ...he angle of the mirror before driving to secure for a clear rear view ACCESSORY If equipped Inside Rearview Mirror Indoor Lamp 1 Indoor Lamp If you press the lens the indoor lamp will be turned on If...

Page 123: ...Holder 2 Storage There are two storage areas and five cup holders above the left and right lever guides in the cabin Cup Holder and Storage TE1O468B Sun Visor 1 Sun Visor Pull it down to block the sun...

Page 124: ...rculating in the cabin is 100 fresh air Air Recirculation and Fresh Air Mode TE1O494B This cabin is not designed for spraying chemicals and can not block polluted outside air from entering WARNING It...

Page 125: ...s her health can be threat ened as internal temperature rises rapidly in hot weather or on a sunny day WARNING Use the fresh air mode in nor mal conditions and use the air recirculation mode only if n...

Page 126: ...Press it to activate the air conditioner and press it again to deactivate the air conditioner The heater can be operated by the temperature control switch and fan speed control switch H11O495A Vent Mo...

Page 127: ...1O498A Temperature control SWITCH The desired temperature can be set by adjusting this dial Warm air flows out by turning it clockwise red and cool air flows out by turning it counter clockwise Blue T...

Page 128: ...een parked under strong sunlight for a long period of time open the windows to ventilate the cabin before operating the A C CAUTION Air conditioner maintenance Make sure to follow the instructions bel...

Page 129: ...ions for A C refrigerant and lubricant Item New refrigerant Compressor oil Type R 134a UCON488 Charging amount 0 75 kg 265cc Have the air conditioner ser viced by a qualified service personnel If it i...

Page 130: ...e pressure is factory set to the proper tire inflation it naturally drops slowly in the course of time Thus check it everyday and inflate as necessary A Insufficient B Standard C Excessive tires Wheel...

Page 131: ...ATING SYSTEM T46w030a The tire rims can fall out of the tires Causing the tire bead edge to blow out Therefore stay out of their way when checking or inflating tires WARNING TE130 NX4520 5020 5520 602...

Page 132: ...6PR 173 kPa 1 8 kgf cm 25 psi Ind 14 9 24 6PR 180 kPa 1 9 kgf cm 26 psi Always maintain the proper tire inflation pressure Make sure the tire pressure does not exceed the pressure recommended in the m...

Page 133: ...heat to the tire rim or disc The tire can explode due to the rapidly increased pressure in the tire Check tires for inflation pres sure damage deformation and extended wear on lug and damage of rim an...

Page 134: ...520 5020 WHL STANDARD ADJUSTING SCOPE FRONT REAR TE1O401A 1 352 53 23 1 472 57 95 1 324 52 13 1 665 65 55 1 524 60 00 1 865 73 43 1 414 55 67 1 755 69 10 1 300 51 18 1 641 64 60 1 410 55 51 1 751 68 9...

Page 135: ...53 31 1 334 52 52 1 669 65 71 1 482 58 35 1 374 54 09 1 448 57 01 1 340 52 76 1 576 62 05 1 468 57 80 1 618 63 70 1 953 76 89 1 524 60 00 1 859 73 19 1 404 55 28 1 739 68 46 1 292 50 87 1 627 64 10 St...

Page 136: ...y unapproved mod ification it will not be covered by warranty Tightening torque of wheel bolt nut 166 7 186 3 N m 17 19 kgf m Wheel Tire sizes Inflation pressure Front Agri 8 16 6PR 235 kPa 2 4 kgf cm...

Page 137: ...Rim Bolt 3 Rim 4 Disc Tightening torque of wheel bolt nut 274 6 318 7 N m 28 32 5 kgf m For agricultural tires make sure to install them with their arrow marks on their side pointing the front driving...

Page 138: ...front wheels remove the extra front weight Components for additional front weight When installing or removing a weight always check the tire inflation pressure and adjust it as necessary The front we...

Page 139: ...the required amount of weight The life of the axle or wheel can be shortened IMPORTANT 1 Rear Weight 4 Spring Washer 2 Weight Bolt 5 Bolt 3 Nut 1 Rear Weight For detailed information on installa tion...

Page 140: ...the ream is exposed resulting in corrosion For a tire with a tube fill it up to 90 of its level The liquid injection should be performed only by a qualified service personnel For detailed information...

Page 141: ...i 9 5 16 6PR 725 1 555 44 735 Rear 13 6 26 8PR 1 580 1 945 56 Front 9 5 18 6PR 820 1 555 44 Rear 13 6 28 6PR 1 430 1 945 56 Front Turf 10 16 5 6PR 1 588 1 555 44 Rear 17 5L 24 6PR 2 431 1 945 56 Front...

Page 142: ...MEMO MEMO TE130 NX4520 5020 5520 6020 76 76 2016 02 22 8 24 23...

Page 143: ...5 12 How to drive 5 12 Parking 5 16 Turning 5 17 Driving on slope 5 18 The cautions when cominginand outof paved road 5 18 precautions while driving on the road 5 19 loading into and unloading out of...

Page 144: ...he brake pedal Check all dash gauges and indica tors Check head lights tail lights and all working lights Check accessible wiring harness for any damage Check the seat belt and ROPS for damage Check a...

Page 145: ...of 10 to 20 hours Initial operation OPERATING THE ENGINE STARTING THE ENGINE To avoid accidents Be sure to read and under stand the warning and caution decals on the tractor thor oughly Run the engin...

Page 146: ...brake is set 1 To set the parking brake 1 Interlock the brake pedals 2 Depress the brake pedals 3 Latch the brake pedals with the parking brake lever Check that the parking brake lamp on the gauge boa...

Page 147: ...ange Gear Shift Lever Hi Mid Lo 4 Set the main range and shuttle shift levers in the neutral position 1 P T O Switch 2 Range Gear Shift Lever Hi Mid Lo HST 3 Forward Reverse Driving Pedal TE1O501A MAN...

Page 148: ...the hand throttle lever into the neutral position 1 Hand Throttle Lever 2 Clutch Pedal Increase Decrease Make sure that no one is around the implement or be hind the tractor IMPORTANT TE1O503A 7 Depr...

Page 149: ...Mid PTO levers should be in neutral position Start Condition Mechanical Operator on the seat De pressing brake pedal Shuttle lever PTO and Mid PTO levers should be in neutral position Operation conti...

Page 150: ...ul emissions right after engine start Operating principle of preheat system 10 Warm up the engine for 3 to 4 minutes 10 minutes in winter after releasing the clutch pedal 9 When the engine is started...

Page 151: ...vel If the engine oil level is proper contact your local KIOTI Dealer The engine can be severely damaged if it is run with the oil pressure warning lamp ON WARNING If driving the tractor for an ex ten...

Page 152: ...ming up the engine make sure that each part in the engine is properly lubricated and each hydraulic part is in a perfect condition in order to prevent mal function in the engine as well as the hydraul...

Page 153: ...e other tractor or vehicle for jump start Specification for this tractor 12 V 2 Check the length of the jump cable and position another tractor near the tractor with the discharged bat tery Then put a...

Page 154: ...at 2 Seat back Adjustment Lever 3 Seat Adjustment Lever Cushion Weight 4 Seat Height Adjustment Lever 5 Seat Adjustment Lever Sliding OPERATING THE TRACTOR How to drive Check if the seat is securely l...

Page 155: ...acc ident WARNING TE1O438A 1 Brake Pedal LH 2 Brake Pedal RH A Engage B Disengage 4 Make sure the brake pedal of the left and right side is engaged If depressing only one brake pedal at a high speed t...

Page 156: ...o the medium speed TE1O503B 7 Release the parking brake 1 Parking Brake Lever A Depressing TE1O518A 1 Hand Throttle Lever 2 Clutch Pedal Increase Decrease TE1O4e1C ROPS CABIN 1 Hand Throttle Lever 2 C...

Page 157: ...Shift Lever 3 Range Shift Lever 9 Change the main and Hi Lo shift and shuttle lever to the position you want 10 The tractor starts to move if you take away the clutch pedal slow ly Manual Type TE1O51...

Page 158: ...the parking brake firmly 6 When parking the tractor on a slope stop the engine with the parking brake applied and engage the low speed gear Also put the shuttle shift lever into the forward driving po...

Page 159: ...al position This is normal and is due to the fluid friction in the transmission This symptom can occur easily when the engine rpm is high the low speed gear is selected by the range shift lever and th...

Page 160: ...tractor at a right angle to the bank 4 When going up lower the imple ment not to let the front wheel rise Raise the implement as soon as C56O502A Driving on slope 1 Please drive according to the con...

Page 161: ...t be directed to the ground so that it will not interrupt another driver s view 1 Direction Indicator rear precautions while driving on the road TE1O508A the front and rear wheels are over the bank 5...

Page 162: ...to hit the roof of the tunnel or the bottom of the bridge Make sure to follow this in struction as such accidents re ally happen WARNING If the tractor is broken down during driving on the road move i...

Page 163: ...table for safe working 4 When turning the steering wheel to one side the operating sound of the safety valve relief valve is heard Do not operate the trac tor keep the valve sound is heard continually...

Page 164: ...ive at a low speed If malfunction occurs while driv ing on a road stop the tractor in a safe place and service it If it is not possible to move the tractor set a warning triangle behind the tractor Ot...

Page 165: ...tional to the position of the lever 4 The lower link is lifted by the hy draulic energy of the tractor while it is lowered by potential energy of its own weight Therefore the implement cannot be lower...

Page 166: ...owering Speed Control Lever A High speed B Low Speed 6 The lowering speed of the lower link is proportional to the applied weight but can be controlled by adjusting the draining passage of the hydraul...

Page 167: ...1 Draft Control Lever A Lowering 1 The draft control function is used to prevent the wheels from rotating idle and the engine from stopping due to excessive draft load when the tractor is used for wor...

Page 168: ...e engine idle for an 10 to 15 minutes ad ditionally and then try to start the engine again If the prob lem is still present contact your local KIOTI Dealer CAUTION 6 When using an implement which requ...

Page 169: ...which is suitable for an implement with a short operat ing time such as the hydraulic cyl inder For the detent type double act ing valve lever it keeps its posi tion after it is pulled or pushed to a...

Page 170: ...ump to the hydraulic port which is not connected and the pressure rises as the port is blocked How ever this pressure is released as the relief valve opens H11O586A Put the detent valve operating leve...

Page 171: ...the double acting valve le ver forward and backward for 4 to 5 times to release the pressure in the hydraulic line of the tractor Otherwise it is hard to connect the couplers and hydraulic fluid can b...

Page 172: ...the hydraulic hoses of the imple ment and tractor by operating the double acting valve lever 4 to 5 times 3 Remove any foreign material around the couplers 4 Keep the implement balanced by removing an...

Page 173: ...djustment of LIFT ROD 6 5 Adjustment of Top link 6 6 Precaution for installing How to use top link holes 6 6 Adjustment of stabilizer 6 7 Draft hitch and trailer 6 8 INSTALLING PTO SHAFT 6 9 Handling...

Page 174: ...x 5 cm Then adjust the height of the low er link to be parallel to the pins of the implement 3 Put all the shift levers in the neu tral position 1 Implement Support 2 Lower Link 1 Check Link Pin 4 Rem...

Page 175: ...it it to the mounting hole insert the lock pins and fix it with the snap pin Remove the implement support as necessary 1 Top Link 2 Lock pin 3 Snap Pin 6 Attach the ball assembly to the implement 1 Lo...

Page 176: ...o impact its female and mail shafts at the lowest position Move the joint front and back to check that its lock pin is properly seated to the groove of the PTO shaft IMPORTANT T85O139A 9 Turn the top...

Page 177: ...3 Lifting Rod 4 Telescopic Stabilizers 5 Lower Link 6 Draft Hitch TE1O620A Adjustment of LIFT ROD 1 Lift Rod 3 Stopper 2 Adjuster Handle 1 Adjust the implement level bal anced by turning the lift rod...

Page 178: ...ove the lift rod holding the pin To eliminate the remained pressure move the hydraulic adjusting lever back and forth several times WARNING When there is no implement at tached fix the lower link to t...

Page 179: ...link pull out the pin and adjust it until the de sired transverse moving distance is obtained 3 Fit the pin to the gardening hole fixed for normal operation and long hole moving for draft work A plate...

Page 180: ...s a trailer This trac tor is equipped with a fine draw bar Make sure to check the max towing weight of the trailer and max vertical load that can be applied to the draw bar Max trailer weight trailer...

Page 181: ...roove of the PTO shaft 1 PTO Shaft H11O682A 1 1 C56O140a 1 Lock Pin Never use any other part for pulling except draw bar Pull ing with top link ROPS and etc will cause a fatal accident Be sure to inst...

Page 182: ...ree point linkage lift the implement to its full height and check that at least 1 4 of the total length of the tele scopic section of the drive shaft is engaged WARNING Make sure that the PTO safety c...

Page 183: ...ailed information about instal lation and use of the front loader refer to the separate manual of the loader Check the transmission fluid level and add fluid as neces sary after installing an imple me...

Page 184: ...5520 NX6020 When you do install the front loader certainly mount the bolt for mounting bracket at indicated point WARNING fixation points for front end loader H11O684A TE130 NX4520 5020 5520 6020 12 1...

Page 185: ...last are installed When driving on uphill with the load ed bucket and rear ballast installed keep the higher end of the tractor heavier In other words drive forward on uphill and backward on downhill...

Page 186: ...d rear ballast in stalled Set the bucket and implement high on a rough surface so that they are not caught by obstacles Parking with loader installed M55O625A When parking a tractor which is equipped...

Page 187: ...ll back means that the bucket scoops up To operate this func tion move the joystick lever to the left A Dump means that the bucket dumps To operate this function move the joystick lever to the right B...

Page 188: ...ystick lock lever in locks the joystick while pulling it outward unlocks the joystick as shown in the figure 3 Down roll back The boom can be lowered and the bucket can scoop up by operating the joyst...

Page 189: ...T Joystick valve A1 Boom Up A2 Bucket Up Roll Back B1 Boom Down B2 Bucket Down Dump TE1O608A To avoid accidents Pressurized diesel fuel or hy draulic fluid may be sprayed on your skin or eyes lead ing...

Page 190: ...MEMO MEMO TE130 NX4520 5020 5520 6020 18 18 2016 02 22 8 25 42...

Page 191: ...engine oil and replacing filter K 7 14 Replacing transmission fluid and filter L 7 16 Changing front axle case oil M 7 18 Adjusting Brake Pedal N 7 19 Lubricating Grease Fittings O 7 20 Checking Whee...

Page 192: ...oling system and changing coolant AH 7 33 Anti freeze AH1 7 35 FUEL FILTER Ai 7 35 Bleeding fuel system AJ 7 36 Draining water from clutch housing AK 7 38 Checking replacing wiper AL 7 38 Replacing Fu...

Page 193: ...s needed E F X AH Seat Belt Check the condition of seat belt and mounting hardware Repair or replace as needed J Tires Check for wear demaged tires and ensure for proper sized tires and correct air pr...

Page 194: ...e oil Change M 6 Front axle pivot Adjust AB 7 Engine start system Check T 8 Greasing Apply O 9 Wheel bolt torque Check P 10 Battery condition Check 3 U 11 Air cleaner element Clean 1 R AD Replace 2 12...

Page 195: ...ight bulb Replace 3 AO must be done after the first 50hours of operation Replace Replace every replace hours or every years whichever comes first Replace Replace every replace hours 1 Air cleaner shou...

Page 196: ...SAE 90 gear oil or better or same as T M oil 6 Apply grease Front axle support Brake pedal Brake lever Top link holder Control lever A little Multi purpose type grease LUBRICANTS To prevent serious eq...

Page 197: ...force to the handle to fix it The hood can be damaged TE1O701A Checkingandadding fuel B The fuel tank is installed in the mid dle of the tractor body Make sure to use pure and high quality diesel un l...

Page 198: ...e the fuel injection pump to malfunction use the strainer when refuelling CAUTION Do not permit dirt or trash to get into the fuel system Be careful not to let the fuel tank become empty otherwise air...

Page 199: ...within range Checking Transmission Fluid Level C 5 Pull out the oil dipstick clean it and then insert it into its original position Then pull it out again and check if the fuel level is within the spe...

Page 200: ...f ferent types of oil Do not start the engine if the amount of oil is insufficient Wipe the oil dipstick with clean cloth or tissue If foreign material enters the tank it can lead to malfunction of th...

Page 201: ...t the oil dipstick clean it and then insert it into its original position Then pull it out again and check if the fuel level is within the specified range 6 If the oil level is too low add some new oi...

Page 202: ...stem and Changing Coolant in every 2 years maintenance Checking Coolant Level E 3 The tractor is furnished with a mix ture of anti freeze and water in a ratio of 50 50 which is usable in any season TE...

Page 203: ...eplace if damaged 1 The brake and clutch pedals should be inspected for free travel and smooth operation 2 You should adjust these ped als if an incorrect measurement is found See Adjusting clutch and...

Page 204: ...oil pan All the used oil can be drained out easily when the engine is still warm 1 Oil Inlet 2 Gauge A Oil level is acceptable within this range 1 Drain Plug 1 Engine Oil Filter 4 Remove the oil filt...

Page 205: ...nt the engine can be damaged and this is not covered by warranty Be sure to add the engine oil when its level is below the lower limit of the oil dipstick Do not dispose of used oil and oil filter int...

Page 206: ...after initial 50 hour operation 1 Oil Filter Catridge 2 HST Hydraulic Filter Cartridge 1 Park the tractor on a level ground and start the engine to warm it up 2 Stop the engine apply the parking brake...

Page 207: ...r replacing the filter Cool down the fluid sufficient ly You can get burnt by hot fluid CAUTION To prevent serious damage to the hydraulic system use only a KIOTI genuine filter Do not operate the tra...

Page 208: ...Lubrication in the chapter Service 5 Tighten the oil filler plug after re plenishment 6 Check the oil level in 15 minutes and add oil as necessary 1 Oil Filler Plug TE1O747A ing plug at the front axl...

Page 209: ...he right and left brake pedals equal To avoid personal injury Stop the engine and chock the wheels before checking brake pedal CAUTION 1 Brake Pedal 2 Brake Rod 3 Lock Nut A Free play Adjusting Brake...

Page 210: ...on or whenever nec essary and record the operating time when applying it Lubricating Grease Fittings O 1 Front bracket axle pivot 1 Bevel gear case LH RH 1 Top Link Holder 2 Hydraulic Cylinder 3 Hydra...

Page 211: ...utch Pedal Q 1 Wheel Bolt Nut 2 Rim Bolt Nut 3 Rim 4 Disk Item Tightening torque Front wheel Bolt 57 67lbf ft 78 90 N m Nut 46 54 lbf ft 63 73 N m Rear wheel Bolt 166 lbf ft 225 N m Nut 166 lbf ft 225...

Page 212: ...nd the ele ment every week If the tractor is operated in extremely dusty condi tions daily inspection is required 3 Do not touch the filter element except in cases where cleaning is required REPLACING...

Page 213: ...ighten 3 If the fuel pipes and hose clamps are found damaged or deterio rated earlier than two years then change them immediately 4 After the fuel pipe and hose clamps have been changed bleed the fuel...

Page 214: ...e inspected regularly according to the following procedure 1 Stop the engine and apply the parking brake 2 Open the hood and remove the left side cover 3 Remove the mounting bolts and adjusting bolt o...

Page 215: ...o the terminals and cable end in order to prevent corr osion CHECK WINDOW BATTERY CONDITION Blue Charge Normal Black Discharge Charging White Change The battery gas can explode Do not expose the batte...

Page 216: ...charge warning lamp comes on if the charging sys tem is defective If it comes on while driving have the system checked or repaired by your lo cal KIOTI Dealer Keep the battery fully charged If the bat...

Page 217: ...W ADJUSTING PROCEDURE T46OA36A A Wheel to wheel distance at front B Wheel to wheel distance at rear 1 Park tractor on a flat place 2 Turn steering wheel so front wheels are pointed straight ahead 3 Lo...

Page 218: ...the toe in value after the tie rod is adjusted 3 Adjust it again if necessary TE1O723A Checking Radiator Hose and Clamp X TE1O724A NX4520 5020 TE1O749A NX5520 6020 1 Clamp 2 Radiator Hose 1 Clamp 2 Ra...

Page 219: ...over heating according to the manual s instruction Make sure to refer to Engine troubleshooting in chap ter 8 before starting the engine Power steering line Y 1 Check to see that all hydraulic lines...

Page 220: ...Stop the engine before check ing air conditioner belt CAUTION Tension of air conditioner belt A When press the middle point of the belt 10 12 mm 0 39 0 47 in 1 Net 2 Hook 3 Condenser Cleaning air con...

Page 221: ...be affected by the engine sensitively Therefore contact your local KIOTI Dealer for this ser vice Adjusting Engine Valve Clearance AC Adjusting Bolt Nut Tightness Torque Bolt 9 8 11 3 N m 1 0 1 15 kgf...

Page 222: ...tion hose and air cleaner housing for damage 2 Unscrew the air cleaner clip and remove the cover 3 Clean the inside of the air cleaner housing by blowing compressed air through it 4 Replace the filter...

Page 223: ...f the cabin roof and separate the filter 1 Bolt 2 Filter replacing air filter AG 1 Drain Cock 1 Stop the engine and let it cool 2 To drain the coolant open the radi ator drain cock and remove radia to...

Page 224: ...first stop and then wait un til it is depressurized before removing the cap completely CAUTION Do not start engine without coolant Use clean fresh water and anti freeze to fill the radiator and reser...

Page 225: ...zing Point Boiling Point C F C F 40 50 24 37 12 34 106 108 222 226 1 Fuel Filter 2 Drain Plug FUEL FILTER Ai Removing water from fuel filter The temperatures shown on the left are industry standards t...

Page 226: ...the bottom of the fuel filter to drain fuel 3 Remove the fuel filter 4 Remove foreign materials such as dirt thoroughly and replace the fuel filter with a new one 1 Make sure that the amount of fuel...

Page 227: ...the shift lever in the neutral position when driv ing downhill Do not use any engine oil ad ditive or fuel additive Avoid driving with any warn ing lamp illuminated Do not allow any flammable material...

Page 228: ...can enter through the open drain hole IMPORTANT 1 Wiper Checking replacing wiper AL Inspection Check the operation and wear of the wiper blades frequently To replace the wiper blade press the wiper fi...

Page 229: ...H11O650a 3 Lower the blade and pull out the blade by moving it in the shape of U Arrow direction in the figure 1 Wiper Arm 2 Fixing Lever H11O651a 4 Set a new wiper blade horizontal so that the fixin...

Page 230: ...cloth If the wiper blade is frozen to the glass in a cold weather or there is not washer fluid never operate the wiper In order to prevent damage of the wiper blade never use synthetic detergent thinn...

Page 231: ...ccord ing to the following procedure 1 Turn the key switch to the OFF position and turn off all the electri cal devices 2 Open the fuse box cover and check the fuse in question using fuse tongs 1 Fuse...

Page 232: ...fuse with the ca pacity higher than specified on the fuse box cover If using a faulty fuse steel wire or foil the electrical de vice can be damaged or even can catch a fire WARNING slow blow fuse AN T...

Page 233: ...low table This section only describes proce dures the users can handle Replacing bulb AO Headlamp 1 Handle A Pull B Open 1 Turn the key switch to the OFF position and open the hood TE1O701A Using a no...

Page 234: ...ar ily be fogged due to rain or car wash This is because of the temperature difference be tween the inside and outside of the lamp which is normal CAUTION The work lamp uses a halogen bulb Do not touc...

Page 235: ...rom the mounting hole with a cross head screwdriver to sepa rate the front glass case 2 Unscrew the ground wire screw disconnect the connector and turn the bulb counterclockwise to remove it Then inst...

Page 236: ...om lamp and pry off the room lamp cover TE1O740A H11O666A 1 Room Lamp Bulb 2 Remove the room lamp bulb by pulling it up Install a new bulb Turn signal lamp FRONT 1 Turn Signal Lamp FRT 1 The turn sign...

Page 237: ...urn it clockwise TE1O745A Turn signal lamp REAR 1 Turn Signal Lamp RR 1 The turn signal lamp rear is in stalled on the rear fender TE1O741A 1 Turn Signal Lamp FRT 2 Mounting Bolt 3 Turn Signal Lamp FR...

Page 238: ...s part of the halogen bulb The bulb life can be shortened by finger prints dust and moisture or the bulb even can be broken Clean it with soft cloth The halogen bulb contains compressed gas so it can...

Page 239: ...ction is found 1 Operate air conditioner at Engine rpm approx 1 500 rpm Temperature control lever at Max A C Blower control switch High IV stage Air conditioner switch ON Only qualified service person...

Page 240: ...MEMO MEMO TE130 NX4520 5020 5520 6020 50 50 2016 03 15 4 38 30...

Page 241: ...8 storage AND DISPOSAL 8 Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 Using tractor after storage 8 4 Usage and disposal 8 5 TE130 NX4520 5020 5520 6020 1 1 2016 02 22 8 27 04...

Page 242: ...n with minimum preparation after long term storage Repeat this procedure if the tractor hasn t been used for one year WARNING IMPORTANT 1 Check the bolts and nuts for loose ness and tighten if necessa...

Page 243: ...ooling system and drain water from it Also add anti freeze as well as coolant 16 Replace all the oil and filters 17 Replace the air cleaner filter 18 Chock the frame in order to re move the weight fro...

Page 244: ...t the tractor Check if there is leakage 12 Start the engine release the parking brake and check the brake condition while driving for ward Adjust the brake pedals if necessary 13 Stop the engine and c...

Page 245: ...not to spill it and dispose used oil and coolant properly according to the appli cable regulations 2 Never leave or discard the expired tractor or implement but contact your local KIOTI Dealer to disp...

Page 246: ...MEMO MEMO TE130 NX4520 5020 5520 6020 6 6 2016 02 22 8 27 05...

Page 247: ...9 TROUBLESHOOTING 9 Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 TE130 NX4520 5020 5520 6020 1 1 2016 02 22 8 27 19...

Page 248: ...r or injection lines the fuel pump will not work properly To attain proper fuel injection pressure check carefully for loosened fuel cap nut etc Loosen air vent screw over fuel filter and fuel injecti...

Page 249: ...ment Adjust to proper valve clearance Contact to KIOTI dealer Air cleaner is dirty Clean or replace the element at every 100 to 200 hours of operation Fuel injection pressure is wrong Adjust it to 150...

Page 250: ...ates The brake pedal play is excessive Adjust the play The brake lining is worn or stuck Have it replaced in a workshop Brake pedal does not return properly The brake return spring is damaged Replace...

Page 251: ...Add it to the specified level There is air in the intake pipe Bleed the pipe The oil filter is clogged Clean or replace it The hydraulic filter valve and cylinder are malfunctioning Have them repaire...

Page 252: ...nd terminal wirings are poorly contacted Check and clean them Work lamps do not come on The bulb is blown Replace it The ground and terminal wirings are poorly contacted Check and clean them 7 Heater...

Page 253: ...The sealing washer is broken Replace it The tightening bolt is loose Tighten it High temperature and low pres sure occur The refrigerant is insufficient Add it The compressor is faulty Repair or repl...

Page 254: ...MEMO MEMO TE130 NX4520 5020 5520 6020 8 8 2016 02 22 8 27 20...

Page 255: ...INDEX INDEX 10 2 10 10 TE130 NX4520 5020 5520 6020 1 1 2016 02 22 8 27 31...

Page 256: ...of LIFT ROD 6 5 Adjustment of stabilizer 6 7 Adjustment of Top link 6 6 Air CondiTIONER BELT TENSION Z 7 30 Air Conditioner Switch 4 60 Air Recirculation and Fresh Air Mode 4 58 ANTENNA 4 56 Anti fre...

Page 257: ...CHECKING BRAKE AND CLUTCH PEDALS G 7 13 Checking caB cushion rubber AF 7 33 Checking Coolant Level E 7 12 Checking engine oil level D 7 10 Checking Front axle oil level N1 7 11 Checking Fuel Lines S 7...

Page 258: ...ROPS 4 5 External dimensions 3 2 F Fan Speed Control Dial 4 60 Filters 2 4 fixation points for front end loader 6 12 Flush cooling system and changing cool ant AH 7 33 FOOT THROTTLE 4 39 Forward reve...

Page 259: ...K Key switch 4 8 L Lifting Arm Lower Link Speed Control Lever 4 48 Linked pedal SWITCH 4 14 loading into and unloading out of the truck 5 20 Long term storage 8 2 low speed indicator switch if equipp...

Page 260: ...handling 7 25 Precautions when using power steering 5 21 precautions while driving on the road 5 19 PRE OPERATION 5 2 Production number 2 2 PT1 2 coupler socket implement 5 29 PTO AUTO MANUAL SELECTI...

Page 261: ...H 4 13 speed limit SWITCH 4 15 SPEED LIMIT SWITCH 4 27 Standard size by implement 3 20 Standard tread dimension NX4520 5020 4 68 Standard tread dimension NX5520 6020 4 69 STARTING THE ENGINE 5 3 Steer...

Page 262: ...TIONS 3 17 View 4 19 W Warming up 5 10 Water In Fuel Warning Lamp 4 27 When driving the tractor 1 9 When loaded bucket and rear ballast are installed 6 13 When operating the P T O 1 11 When parking th...

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