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Kioti KL135, User Manual

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Kioti KL135 User Manual Download Page 96

13-38  KL135

UPDATE(10.07.2012)

13.12 BOOM CYLINDER ASSEMBLY                                              

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KL135-13.indd   38

2013-02-18   오후 4:57:19

Summary of Contents for KL135

Page 1: ...tely reported to the Selling Dealer The Selling Dealer will generally perform Warranty repairs or replacements and the Purchaser shall deliver the DAEDONG loader to the Dealer s place of business for...

Page 2: ...fect to an authorized DAEDONG dealer and request repair within the applicable warranty term and 2 present evidence of purchase 5 The Warranty shall be void if the DAEDONG loader has been altered or re...

Page 3: ...ally hazardous situation which if not observed may result in death or moderate injury IMPORTANT This mark indicates emphasis on notable characteristics in working procedures or information on working...

Page 4: ...KL135 00 indd 4 2013 02 01 11 15 35...

Page 5: ...der Specifications 4 Introduction 5 Tractor Preparation 6 Loader Operation 7 Loader REMOVAL 8 Loader Mounting 9 Lubrication and Maintenance 10 TroubleShooting 11 HYDRAULIC SYSTEM SCHEMATIC 12 TORQUE T...

Page 6: ...KL135 00 indd 6 2013 02 01 11 15 35...

Page 7: ...DRAULIC ASSEMBLY 13 18 13 7 BOOM HYDRAULIC ASSEMBLY 4IN1 STD 13 22 13 8 AUXILIARY HYDRAULIC DEVICE OPTION 13 28 13 9 HANESS ASSEMBLY 13 32 13 10 IN OUT HOSE FITTING ASSEMBLY ROPS TYPE 13 34 13 11 IN O...

Page 8: ...KL135 00 indd 8 2013 02 01 11 15 35...

Page 9: ...1 Safety Precautions KL135 01 indd 1 2013 02 01 11 16 32...

Page 10: ...your tractor operator s manual for correct seat belt usage A frequent cause of personal injury or death is persons falling off and being run over Do not permit others to ride on your tractor Only one...

Page 11: ...ed equipment and overhead power lines Add recommended rear tire liquid weight or rear wheel weights for increased stability A loader attachment should be transported in a low position at slow ground s...

Page 12: ...KL135 01 indd 4 2013 02 01 11 16 32...

Page 13: ...2 Safety DECALS KL135 02 indd 1 2013 02 01 11 17 41...

Page 14: ...xed is replaced with a new part make sure new safety decal s are attached in the same location s as the replaced components 5 Mount new safety decals by applying on a clean dry surface and pressing ai...

Page 15: ...Part No 3102E 00002 6 Part No 3104E 00030 Gt s Gt z Gu j G y Gv Gs O p oGjv u lyG lpno P rpv p WWTXSGq T SGj T Gj T S n SG ZT_W Gy UG Gr kvGuv Gl jllkGyUvUsU UGaGR_YT T ZWT XWYGGGGGm UGaGR_YT T ZWT X...

Page 16: ...KL135 02 indd 4 2013 02 01 11 17 41...

Page 17: ...3 Loader Specifications KL135 03 indd 1 2013 02 01 11 18 16...

Page 18: ...Loader Model Tractor Model R E A B C J H F L M N 130O301A G Loader Specifications KL135 CK30 Specifications and design are subject to change without prior notice 352O301A KL135 03 indd 2 2013 02 01 1...

Page 19: ...in Carry Position 1371 mm 54 0 in L Depth of Attachment to back of inner shell 591 mm 23 3 in M Height of Attachment 559 mm 22 0 in N Depth of Attachment to pivot pin 768 mm 30 2 in S Lift Capacity t...

Page 20: ...KL135 03 indd 4 2013 02 01 11 18 17...

Page 21: ...4 INTRODUCTION KL135 04 indd 1 2013 02 01 11 18 46...

Page 22: ...pend able performance Some information may be general in nature due to unknown and varying conditions However through experience and these instructions you should be able to develop operating procedur...

Page 23: ...5 TRACTOR PREPARATION KL135 05 indd 1 2013 02 01 11 19 13...

Page 24: ...y installation of Three Point Hitch mounted ballast CAUTION Certain specific conditions may not permit safe use of loader at loader rating or may require more careful re stricted operation at the rate...

Page 25: ...qual pressure within the recom mended tire inflation range Unequal rear tire inflation can prevent loader attachment from contacting the ground across its full width Wheel Tread Settings Tractor front...

Page 26: ...KL135 05 indd 4 2013 02 01 11 19 14...

Page 27: ...6 LOADER OPERATION KL135 06 indd 1 2013 02 01 11 19 58...

Page 28: ...all inclusive and you are responsible for watching out for and avoiding unsafe conditions 4 Never exceed the limits of a piece of machinery If its ability to do a job or to do so safely is in question...

Page 29: ...and contamination which may cause damage to the cylinder rods or hydraulic system Cold Weather Operation For smooth operation in cold weather let the tractor warm up Slowly cycle the lift and bucket...

Page 30: ...age to tractor or injury to operator Stop the loader arms gradually when lowering or lifting Do not stand walk or work under a raised loader unless it is securely blocked or held in position Accidenta...

Page 31: ...to follow ground contours The float position is engaged by shifting the control lever forward into detent until the operator pulls the control lever out of the De tent position Refer to Scraping opera...

Page 32: ...KL135 06 indd 6 2013 02 01 11 20 00...

Page 33: ...7 LOADER REMOVAL KL135 07 indd 1 2013 02 01 11 24 11...

Page 34: ...1 Park the tractor and loader on hard level surface STEP 2 Raise the boon until the bucket is about 2 feet off the ground STEP 3 Set the parking legs with pin hand and Keeper STEP 4 Lower the boom unt...

Page 35: ...djust the bucket until the bottom surface of bucket touch the ground STEP 7 Move the tractor backword slowly and stop to avoid the hydraulic hoses being tighten STEP 8 Stop the engine and move the con...

Page 36: ...7 KL135 130O301A 135O703B KL135 07 indd 4 2013 02 01 11 24 13...

Page 37: ...8 LOADER MOUNTING KL135 08 indd 1 2013 02 01 11 24 55...

Page 38: ...block STEP 2 Stop the engine and move the control lever back and forth Left and right several times to reduce the pressure in the hydraulic hoses Connect the hydraulic couplers match the color code ri...

Page 39: ...g box with moving the boom and bucket until it hooked securely each other STEP 5 Align the latch pin holes with moving the bucket and boom Insert the latch pins Rubber hammer can be used to put the pi...

Page 40: ...KL135 08 indd 4 2013 02 01 11 24 56...

Page 41: ...9 LUBRICATION AND MAINTENANCE KL135 09 indd 1 2013 02 01 11 25 30...

Page 42: ...tenance Chart for quick reference to Maintenance Operations Do not operate the loader if the fittings are leaking or if the hoses are damaged A sudden line burst could cause the mainframe to drop sudd...

Page 43: ...ints Lubricate Daily 10 hours Loader Hydraulic Lines Hoses Connections Check for leaks wear Daily 10 hours Lift and Bucket cylinder rod packings Check for seepage service as needed Daily 10 hours Pivo...

Page 44: ...KL135 09 indd 4 2013 02 01 11 25 31...

Page 45: ...10 TROUBLESHOOTING KL135 10 indd 1 2013 02 01 11 26 49...

Page 46: ...ontrol valve or tractor main relief valve stuck open Check system pressure Repair or replace re lief valve Low system pressure supplied from hydraulic pump Check system pressure Repair or replace pump...

Page 47: ...to obtain satisfactory loader operation Excessive weight in bucket Material weight exceeds maximum specified loader capacity Reduce material load Control valve linkage binding defective Check control...

Page 48: ...k and reset relief valve setting as needed Lift cylinder piston assembly leakage Check cylinders for leakge Repair as needed Control valve leaking internally Replace control valve and recheck operatio...

Page 49: ...replace defective compo nents Loader drops with control valve spool in centered po sition no external oil leakage evident Note A gradual drop over an extended period of time is a normal condition Cyl...

Page 50: ...acity inadequate Cold hydraulic fluid Allow hydraulic fluid to warm up to operating temperature Engine R P M too slow Increase engine R P M Low hydraulic fluid supply Refer to Tractor Operator s Manua...

Page 51: ...ear rate is even across full width of bucket Note Extensive use of bucket on concrete or asphalt sur faces will accelerate wear rate of bucket cutting edge Incorrect operational practices Excessive do...

Page 52: ...KL135 10 indd 8 2013 02 01 11 26 49...

Page 53: ...11 HYDRAULIC SYSTEM SCHEMATIC KL135 11 indd 1 2013 02 01 11 27 48...

Page 54: ...UXILIARY HYDRAULIC VALVE PACKAGECAUTION HYDRAULIC SYSTEM SCHEMATIC A Lift cylinder extend B Lift cylinder retract C Bucket cylinder extend D Bucket cylinder retract 130OB01A KL135 11 indd 2 2013 02 01...

Page 55: ...12 TORQUE TIGHTENING CHARTS KL135 12 indd 1 2013 02 01 11 28 26...

Page 56: ...52 75 105 185 200 300 7 14 27 41 61 88 129 203 217 339 8 16 31 47 70 102 142 251 271 406 9 17 35 54 80 110 150 270 400 580 800 1120 1460 1940 11 20 5 42 64 96 132 180 324 480 696 880 1240 1680 2200 1...

Page 57: ...1250 2175 4 8 12 31 61 107 172 271 515 815 1500 2600 2 5 8 19 38 66 106 160 320 500 920 1600 3 6 9 23 45 79 127 200 380 600 1100 1950 4 9 5 15 37 73 125 200 310 610 1050 2000 3500 5 11 17 5 43 87 150...

Page 58: ...KL135 12 indd 4 2013 02 01 11 28 27...

Page 59: ...13 PART ILLUSTRATIONS KL135 13 indd 1 2013 02 18 4 57 02...

Page 60: ...d sides are determined by standing at the rear of the unit and facing in the direction of forward travel Parts Order Orders must give the complete description correct part number the total amount requ...

Page 61: ...a part has a serial number break When you order this part please order a part according to the serial number of the Loader INTERCHANGEABILITY Indicates the interchangeabillty of parts due to design ch...

Page 62: ...KL135 UPDATE 10 07 2012 15 15 16 16 15 17 5 17 14 10 10 11 14 7 15 1 14 14 8 2 3 6 13 13 13 13 4 9 12 12 0 1 17 18 18 18 13 1 QUICK ATTACHMENT BUCKET EURO ISO 352OD01A KL135 13 indd 4 2013 02 18 4 57...

Page 63: ...M1600 10191 M1004 35 1021N M1004 802G0 T1900 14124 25122 N 1021M M2404 FTBU2 60300 01 Quick Attachment Assembly Quick Attach Frame Lever W A Quick Link W A Quick Link Quick Pin W A Quick Spring Sprin...

Page 64: ...135 UPDATE 10 07 2012 13 2 4IN1 BUCKET ASSEMBLY EURO ISO 352OD02B 5 4 3 6 6 2 23 21 22 19 20 11 14 8 8 10 10 9 15 15 12 12 11 17 16 13 13 7 7 18 18 1 15 15 12 12 0 1 23 6 KL135 13 indd 6 2013 02 18 4...

Page 65: ...Assembly 55 Front Bucket W A 55 V hump type Rear Bucket W A ISO Euro 55 Pin W A 25 110L Pin W A 25 138L Pin W A 25 122L Nut Selflock M24 1 5P Pipe Assembly 12 Clamp Cover Pipe Sem s Bolt M8 1 25P 35L...

Page 66: ...135 UPDATE 10 07 2012 13 2 4IN1 BUCKET ASSEMBLY EURO ISO 352OD02B 5 4 3 6 6 2 23 21 22 19 20 11 14 8 8 10 10 9 15 15 12 12 11 17 16 13 13 7 7 18 18 1 15 15 12 12 0 1 23 6 KL135 13 indd 8 2013 02 18 4...

Page 67: ...PART illustrations 13 REF NO PART NO DESCRIPTION QTY I C REMARK 22 23 8044K 01100 50120 M270K Dust Cap 1 2 Black Female Cable Tie 270mm Black 1 3 KL135 13 indd 9 2013 02 18 4 57 06...

Page 68: ...13 10 KL135 UPDATE 10 07 2012 13 3 FRONT GRILL ASSEMBLY Optional 5 2 4 1 2 5 130OD02B KL135 13 indd 10 2013 02 18 4 57 06...

Page 69: ...CRIPTION QTY I C REMARK 1 2 3 4 5 CK15 0100 P CK15 0100 10191 M1205 40 1003 0012 1002 1262 Grill Kit No 2 5 Front Grill Assembly Hex Head Bolt M12 1 75P 40L Spring Washer 12 Hex Head Nut M12 1 75P 1 1...

Page 70: ...13 12 KL135 UPDATE 10 07 2012 13 4 BEARING BOX ASSEMBLY 352OD05C 2 1 3 4 5 6 7 8 8 9 11 10 12 13 11 12 13 KL135 13 indd 12 2013 02 18 4 57 07...

Page 71: ...01 1257 1003 0012 1001 125F Bearing Box LH Bearing Box RH Inner Bearing Box LH Inner Bearing Box RH Latch Pin Hole 25 140L Pivot Pin Bolt 25 95L Grease Nipple PT 1 8 Linch Pin 10 Sem s Bolt M10 1 5P 2...

Page 72: ...3 14 KL135 UPDATE 10 07 2012 13 5 BOOM ASSEMBLY 352OD06B 20 20 20 20 20 20 20 20 10 11 19 19 19 19 23 24 13 9 12 1 8 6 21 22 17 17 18 16 14 15 16 16 2 25 25 3 5 4 7 KL135 13 indd 14 2013 02 18 4 57 08...

Page 73: ...51320 LTS19 51340 14153 25132 01 14021 10000 14124 25110 N 14124 25127 N 14124 25095 N1 14124 25122 N 1021M M2404 LTS16 61201 14011 03000 Boom W A Post L H Post R H Link Level Safety Bar Link L H Lin...

Page 74: ...3 16 KL135 UPDATE 10 07 2012 13 5 BOOM ASSEMBLY 352OD06B 20 20 20 20 20 20 20 20 10 11 19 19 19 19 23 24 13 9 12 1 8 6 21 22 17 17 18 16 14 15 16 16 2 25 25 3 5 4 7 KL135 13 indd 16 2013 02 18 4 57 08...

Page 75: ...ons 13 17 REF NO PART NO DESCRIPTION QTY I C REMARK 23 24 25 10121 M1606 55 1021N M1606 10121 M0803 FM Hex Bolt M16 2 0P 55L Nut Selflock M16 2 0P Bolt Assembly M8 1 25P 25L 2 2 2 KL135 13 indd 17 201...

Page 76: ...TE 10 07 2012 13 6 BOOM HYDRAULIC ASSEMBLY 352OD07C Z _ _ YY YZ X X Y Y Y Y Y XX XX XW YY Y Y _ _ Y_ Y Y X X Y X Y X YX X YW _ _ _ X X_ XZ ZY ZX Y ZW ZY ZX X X ZZ Z Z Z Z Z XY W Z_ KL135 13 indd 18 20...

Page 77: ...Ass y Bucket Cylinder Ass y L H 30x50x780L ST340 Bucket Cylinder Ass y R H 30x50x780L ST340 Cover Pipe Bolt Sem s M8x1 25P 35L Nipple H TYPE 3 4 16UNF Hose Nipple PF3 8 O Ring x 3 4 16UNF Hose 90 O R...

Page 78: ...TE 10 07 2012 13 6 BOOM HYDRAULIC ASSEMBLY 352OD07C Z _ _ YY YZ X X Y Y Y Y Y XX XX XW YY Y Y _ _ Y_ Y Y X X Y X Y X YX X YW _ _ _ X X_ XZ ZY ZX Y ZW ZY ZX X X ZZ Z Z Z Z Z XY W Z_ KL135 13 indd 20 20...

Page 79: ...K 03300 50120 M160K HydHose 904 3 4 16UNF x4 3 4 16UNF 750L 3 8 HydHose 4 3 4 16UNF x2 3 4 16UNF 700L 3 8 Nipple PF3 8 O Ring x 3 4 16UNF Clamp Clamp Valve Relife Bar Guage Long 12x1000L Bar Guage Sho...

Page 80: ...7 BOOM HYDRAULIC ASSEMBLY 4IN1 STD 352OD08C X X X X W W W W ZY ZZ Z Z Z Z_ Z Z W W X YW XW YX Z YZ XX _ XY Y X Y Y X X _ _ _ Y Y Z Z _ X_ Y Z Y X X Y Y _ _ YY YX ZX Y_ Y ZX ZW XZ _ W Z Y X ZW Y X KL1...

Page 81: ...Ass y Bucket Cylinder Ass y L H 30x50x780L ST340 Bucket Cylinder Ass y R H 30x50x780L ST340 Cover Pipe Bolt Sem s M8x1 25P 35L Nipple H TYPE 3 4 16UNF Hose Nipple PF3 8 O Ring x 3 4 16UNF Hose 90 O Ri...

Page 82: ...7 BOOM HYDRAULIC ASSEMBLY 4IN1 STD 352OD08C X X X X W W W W ZY ZZ Z Z Z Z_ Z Z W W X YW XW YX Z YZ XX _ XY Y X Y Y X X _ _ _ Y Y Z Z _ X_ Y Z Y X X Y Y _ _ YY YX ZX Y_ Y ZX ZW XZ _ W Z Y X ZW Y X KL1...

Page 83: ...16UNF x2 3 4 16UNF 700L 3 8 Nipple PF3 8 O Ring x 3 4 16UNF Clamp Clamp Valve Relife Bar Guage Long 12x1000L Bar Guage Short 17 3x500L Hex Bolt M10x1 5P 30L Hex Nut M10x1 5P Valve WALVOIL PF3 8 Washe...

Page 84: ...7 BOOM HYDRAULIC ASSEMBLY 4IN1 STD 352OD08C X X X X W W W W ZY ZZ Z Z Z Z_ Z Z W W X YW XW YX Z YZ XX _ XY Y X Y Y X X _ _ _ Y Y Z Z _ X_ Y Z Y X X Y Y _ _ YY YX ZX Y_ Y ZX ZW XZ _ W Z Y X ZW Y X KL1...

Page 85: ...3300 8043Y 03300 8043K 03300 50120 M160K HydHose 4 3 4 16UNF 45Benzo PF3 8 550L 3 8 Pipe Ass y Pipe Ass y Pipe Ass y Cover Ass y Valve Bolt Sem s M8x1 25P 20L Fuse Hex Bolt M6x1 0P 50L Washer Spring M...

Page 86: ...DATE 10 07 2012 13 8 AUXILIARY HYDRAULIC DEVICE OPTION 352OD09C 29 13 13 13 13 12 5 12 5 4 28 28 5 6 7 11 10 9 8 21 22 27 20 3 6 6 24 25 26 25 2 15 14 23 1 1 16 17 18 19 22 24 26 KL135 13 indd 28 2013...

Page 87: ...ness Assembly Cover Pipe Assembly Pipe Assembly 3 4 16UNF Valve WALVOIL Washer Copper 3 8 Nipple PF3 8 Copper x 3 4 16UNF Hose Nipple PT3 8x3 4 16UNF Swivel 90 Quick Coupler PT1 2 Male Quick Coupler P...

Page 88: ...DATE 10 07 2012 13 8 AUXILIARY HYDRAULIC DEVICE OPTION 352OD09C 29 13 13 13 13 12 5 12 5 4 28 28 5 6 7 11 10 9 8 21 22 27 20 3 6 6 24 25 26 25 2 15 14 23 1 1 16 17 18 19 22 24 26 KL135 13 indd 30 2013...

Page 89: ...RK 23 24 25 26 27 28 29 FT303 71111 10121 M0602 50 10316 M0600 10211 M0602 50120 M160K 10321 M0600 801W1 80JA0 Fuse Hex Bolt M6 1 0P 50L Washer Spring M6 Hex Nut M6 1 0P 160mm Black Washer Plain M6 El...

Page 90: ...13 32 KL135 UPDATE 10 07 2012 13 9 HANESS ASSEMBLY 352OD10B 1 2 KL135 13 indd 32 2013 02 18 4 57 17...

Page 91: ...PART illustrations 13 33 REF NO PART NO DESCRIPTION QTY I C REMARK 1 2 FT303 92500 FT303 92600 Haness Assembly Haness Assembly 1 1 KL135 13 indd 33 2013 02 18 4 57 17...

Page 92: ...13 34 KL135 UPDATE 10 07 2012 13 10 IN OUT HOSE FITTING ASSEMBLY ROPS TYPE 130OD06D 11 12 13 14 2 10 8 16 8 9 15 3 7 5 6 4 1 KL135 13 indd 34 2013 02 18 4 57 18...

Page 93: ...25 50120 M270K Coupler Bracket Plate Quick Coupler PT3 8 Male Flat Washer M16 Hyd Hose Control 904 1 2 20UNF 4 1 2 20UNF 770 1 4 Adapter 1 2 20UNFx9 16UNF O RING O Ring AS568 906 Adapter PT3 8x1 2 20...

Page 94: ...OUT HOSE FITTING ASSEMBLY CABIN KIT TYPE 130OD13A 4 5 6 7 3 8 9 10 13 11 12 14 1 2 Please find these units No 2 3 4 5 6 7 11 12 13 14 in the box that we alread supplied These are not packed in this b...

Page 95: ...00 8044Y 03300 8044B 03300 50120 M270K Attach Fitting Flange Quick Coupler PT3 8 Male Plain Washer M16 Hyd Hose Control 904 1 2 20UNF 4 1 2 20UNF 770 1 4 Adapter 1 2 20UNFx9 16UNF O RING O Ring AS568...

Page 96: ...13 38 KL135 UPDATE 10 07 2012 13 12 BOOM CYLINDER ASSEMBLY 352OD12B 1 2 4 5 3 6 7 7 9 9 10 11 8 12 11 10 13 14 0 1 14 15 3 16 8 12 7 KL135 13 indd 38 2013 02 18 4 57 19...

Page 97: ...32 D 22D403 T IA50 3055 PA50 2350 Boom Cylinder Ass y 30x50x612L 408ST Rod Assembly Cap Outer 50x60x37L Cover Inner 50x30x55L Dust SDR 30x38x5 6 5 Packing U ISI 30x40x6 Bushing DU 30x34x25 O Ring 1BG4...

Page 98: ...13 40 KL135 UPDATE 10 07 2012 13 13 BUCKET CYLINDER ASSEMBLY LH 352OD13B 1 2 4 5 6 3 7 8 8 10 10 11 12 9 13 12 11 14 15 0 1 15 16 3 17 9 13 8 KL135 13 indd 40 2013 02 18 4 57 20...

Page 99: ...2D401 T IA50 3065 PA50 2350 Bucket Cylinder Ass y LH 30x50x780L 340ST Rod Assembly Cap Outer 50x60x40l Cover Inner 50x30x65l Dust SDR 30x38x5 6 5 Packing U SKY 30x40x6 Packing U ISI 30x40x6 Bushing DU...

Page 100: ...13 42 KL135 UPDATE 10 07 2012 13 14 BUCKET CYLINDER ASSEMBLY RH 352OD14B 1 2 4 5 6 3 7 8 8 1010 11 12 9 13 12 11 14 15 0 1 15 16 3 17 9 13 8 KL135 13 indd 42 2013 02 18 4 57 21...

Page 101: ...2D402 T IA50 3065 PA50 2350 Bucket Cylinder Ass y RH 30x50x780L 340ST Rod Assembly Cap Outer 50x60x40L Cover Inner 50x30x65L Dust SDR 30x38x5 6 5 Packing U SKY 30x40x6 Packing U ISI 30x40x6 Bushing DU...

Page 102: ...ractor Operation Manual or Decals on the Tractor and Loader Decals on as shown CAUTION 135OD02A Refer to category Safety decals 1 CK12 5001 2 CK12 3001 1 CK12 3002 2 CK12 3003 3 LP30 5002 4 CK12 3004...

Page 103: ...14 LOADER INSTALLATION KL135 14 indd 1 2013 02 01 11 31 21...

Page 104: ...Box LH and Bearing Box RH 1 Bearing Box LH 1EA 2 Bearing Box RH 1EA 3 Hex Head Bolt M14X1 5PX30L 10EA Spring Wahser 14 10EA 4 Hex Head Bolt M12X1 25PX30L 6EA LH Spring Washer 12 6EA 5 Hex Head Bolt M1...

Page 105: ...Grill 1EA 2 Hex Head Bolt M12X1 75Px40L 4EA Spring Washer 12 4EA Hex Head Nut M12X1 75P 4EA 130Oe02A STEP 6 Install Boom Ass y Hang the groove on the pin located on outer bearing box 1 Bearing Inner...

Page 106: ...Fitting Flange W Quick Coupler Male 1SET 2 Hex Head Bolt M10X1 5PX25L 2EA Spring washer 10 2EA Flat washer 10 1EA STEP 8 Install the hydraulic hose matching color code rings as shown on the diagram b...

Page 107: ...LOADER INSTALLATION 14 130Oe06A 130Oe07A STEP 9 Fit the hydraulic hoses as shown in the diagram below 3 Adapter w o Ring 4Sets 1 Valve Block 2 Hydraulic Hose KL135 14 indd 5 2013 02 01 11 31 25...

Page 108: ...e page 9 3 for the grease chart STEP 13 Hydr oil level check Lower the boom on the ground and retract the bucket cylinder Add the hydraulic oil up to the Full mark on the oil gauge Specification of oi...

Page 109: ...15 INDEX 1 KL135 15 index1 indd 1 2013 02 06 1 16 17...

Page 110: ...0012 13 13 1003 0012 13 13 1003 0014 13 13 1008 1001 13 13 1010S M1004 20 13 13 10121 M0602 50 13 27 10121 M0602 50 13 31 10121 M0803 FM 13 17 10121 M1004 30 13 21 10121 M1004 30 13 25 10121 M1606 55...

Page 111: ...13 41 22D401 R 13 41 22D401 T 13 41 22D402 13 19 22D402 13 23 22D402 13 43 22D402 R 13 43 22D402 T 13 43 22D403 13 19 22D403 13 23 22D403 13 39 22D403 R 13 39 22D403 T 13 39 4001 0001 13 13 50120 M160...

Page 112: ...03023 13 19 80620 03023 13 23 80620 04014 13 21 80620 04014 13 27 80620 05024 13 19 80620 05024 13 23 80620 06037 13 27 80620 06037 13 29 80620 07010 13 7 80620 08003 13 19 80620 08003 13 23 80620 240...

Page 113: ...3 29 FTE11 H5110 13 23 FTE11 H5110 13 29 FTE41 1181C 13 19 FTE41 1181C 13 23 FTE41 1181D 13 19 FTE41 1181D 13 23 FTE41 1181E 01 13 19 FTE41 1181F 01 13 19 FTE42 1181C 13 27 FTE42 1181C 13 29 FTE42 118...

Page 114: ...2350 13 41 PA50 2350 13 43 PI50 2350 13 39 PI50 2350 13 41 PI50 2350 13 43 TRBR 0050 13 39 TRBR 0050 13 41 TRBR 0050 13 43 UPIS I030 13 39 UPIS I030 13 41 UPIS I030 13 43 UPOS I050 13 39 UPOS I050 13...

Page 115: ...15 INDEX 2 KL135 15 index2 indd 5 2013 02 06 1 17 04...

Page 116: ...1 25P 25L 13 17 Boom Cylinder Ass y 30x50x612L 408ST 13 39 Boom W A 13 15 Bucket 60 13 5 Bucket Cylinder Ass y LH 30x50x780L 340ST 13 41 Bucket Cylinder Ass y RH 30x50x780L 340ST 13 43 Bushing DU 30x3...

Page 117: ...Cap 3 8 White Female 13 37 Dust Cap 3 8 Yellow Female 13 35 Dust Cap 3 8 Yellow Female 13 37 Dust Plug 1 2 Black Male 13 7 Dust Plug 1 2 Male 13 25 Dust Plug 1 2 Male 13 29 Dust SDR 30x38x5 6 5 13 39...

Page 118: ...o 550L 3 8 13 27 Hose 4 3 4 16UNF 45 Benzo 550L 3 8 13 29 Hose 4 3 4 16UNF Benzo 670L 3 8 13 27 Hose 4 3 4 16UNF Benzo 670L 3 8 13 29 Hose 904 3 4 16UNF 2 3 4 16UNF 400L 3 8 13 19 Hose 904 3 4 16UNF 2...

Page 119: ...g 90 13 7 Nipple 3 4 16UNF T Hose 13 7 Nipple Grease 1 8 13 5 Nipple PF3 8 Copper x 3 4 16UNF Hose 13 25 Nipple PF3 8 O Ring 3 4 16UNF Hose 13 25 Nipple PF3 8 Copper x 3 4 16UNF Hose 13 29 Nipple PF3...

Page 120: ...16UNF 13 19 Pipe Assembly 3 4 16UNF 13 19 Pipe Assembly 3 4 16UNF 13 19 Pipe Assembly 3 4 16UNF 13 19 Pipe Assembly 3 4 16UNF 13 19 Pipe Assembly 3 4 16UNF 13 19 Pipe Assembly 3 4 16UNF 13 23 Pipe As...

Page 121: ...bly 13 43 R Pin 3 13 15 S Safety Bar 13 15 Seal Bond 3 8 13 25 Seal Bond 3 8 13 29 Seal Kit Head NO 3 8 13 41 Seal Kit Head NO 3 8 13 43 Seal Kit Piston NO 9 13 13 41 Seal Kit Piston NO 9 13 13 43 Sem...

Page 122: ...opper 3 8 13 25 Washer Copper 3 8 13 29 Washer Spring M6 13 27 Washer Spring M6 13 31 Washer Plain M16 13 5 Washer Spring M16 13 5 Wearing WR 50x45x15 13 39 Wearing WR 50x45x15 13 41 Wearing WR 50x45x...

Page 123: ...15 INDEX 3 KL135 15 index3 indd 9 2013 02 01 11 34 35...

Page 124: ...ESS ASSEMBLY 13 32 HYDRAULIC SYSTEM SCHEMATIC 11 1 I IN OUT HOSE FITTING ASSEMBLY CABIN KIT TYPE 13 36 IN OUT HOSE FITTING ASSEMBLY ROPS TYPE 13 34 INDEX 15 1 INTRODUCTION 4 1 L LOADER INSTALLATION 14...

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