Kioti DK451 Owner'S Manual Download

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9-6 DK451/501/551

PARKING ............................................................................. 5-12

PARKING BRAKE ................................................................ 4-19

PARKING THE TRACTOR ..................................................... 1-9

POWER STEERING

Checking line ................................................................. 6-23

PRE-OPERATION .................................................................. 5-2

Daily check ...................................................................... 5-2

RADIATOR ............................................................................ 6-9

Hose and clamp ............................................................ 6-28

RANGE GEAR SHIFT(Hi-Low) ........................................... 4-16

REMOTE VALVE ................................................................ 5-19

REMOVING THE TRACTOR FROM STORAGE ................... .7-3

SAFETY PRECAUTIONS ...................................................... 1-2

Safety Labels ................................................................ 1-14

SERVICE AS REQUIRED ..................................................... 6-29

Bleeding Fuel System ................................................... 6-29

Draining Clutch Housing Water .................................... 6-30

Replacing Fuse ............................................................. 6-30

Replacing Light Bulb ..................................................... 6-31

Checking Coolant .......................................................... 6-31

SERVICE INTERVALS .......................................................... .9-2

SERVICING THE TRACTOR ................................................. 1-11

SERVICING .......................................................................... .2-2

SHUTTLE SHIFT ................................................................. .4-17

SPECIFICATIONS ................................................................. .3-2

SUNROOF ........................................................................... 4-30

STORAGE ............................................................................. 7-2

Battery ........................................................................... 6-18

TACHOMETER ....................................................................... 4-9

THREE -POINT HITCH ......................................................... 5-21

3-POINT HITCH CONTROL SYSTEM .................................. 5-18

Position control ............................................................. 5-18

Draft control .................................................................. 5-18

Mixed control (if equipped) .......................................... 5-19

TIRES .................................................................................. 5-23

Inflation Pressure .......................................................... 5-23

TOE-IN ,Adjusting ............................................................... 6-23

TRACTOR SAFETY LABELS ............................................. 1-14

TRACTOR STORAGE ........................................................... 7-2

TRANSMISSION

Checking Fluid Level ....................................................... 6-7

Filters,replacing ............................................................ 6-22

Fluid,changing ............................................................... 6-25

TRAVELING SPEED .............................................................. 3-5

Summary of Contents for DK451

Page 1: ... this manual your KIOTI tractor dealer will be happy to help you please feel free to contact DAEDONG INDUSTRIAL CO LTD with your questions concerns Throughout this manual you will see text in bold type preceded by the worlds DANGER WARNING CAUTION or IMPORTANT Such text has the following significance Signs Description DANGER WARNING CAUTION IMPORTANT This mark indicates hazardous situation which i...

Page 2: ...rs USA American Society of Testing and Materials USA Feet Per Minute High Speed Low Speed Hydrostatic Transmission Meters Per Second Power Take Off Right hand and Left hand sides are determined by facing in the direction of forward travel Roll Over Protective Structures Revolutions Per Minute Revolutions Per Second Society of Automotive Engineers USA Slow Moving Vehicle ABBREVIATION LIST ...

Page 3: ...Level Engine Coolant Temperature Parking Brake Battery Charging Condition Engine Oil Pressure Turn Signal Power Take OFF Clutch Control OFF Position Power Take OFF Clutch Control ON Position Differential Lock Position Control Lowered Position Hazard Warning Lights Headlight Low Beam Headlight High Beam Four Wheel Drive ON Fast Slow High Range Middle Range Low Range Neutral Position Coolant Preheat...

Page 4: ......

Page 5: ...1 Seat mounting and adjust ment 22 All electrical cables termi nals and wires 11 Upper link draw bar and pin in position 12 Wheel to rim clamp bolts and lock nuts for tightness 13 Wheel disc to hub nuts for tightness 14 Front end weight clamp bolts for tightness 15 Front axle support bolts for tightness 16 Fuel level 17 Sheet metal and paint condition 18 Drain diesel fuel filter and water separato...

Page 6: ...cks are to be performed with the tractor at nor mal operating temperature 1 Lights and instruments for proper operation 2 Fluid and oil leaks 3 Maximum no load speed and idle speed adjustments and fuel shut off 4 PTO operation 5 Hydraulic system Select levers for draft and position control operation Flow control operation Draft control for tension and compression loads Auxiliary services control a...

Page 7: ...1 SAFETY PRECAUTIONS 2 SERVICING OF TRACTOR 3 SPECIFICATIONS 4 DESCRIPTION OF OPERATING SYSTEM 5 OPERATING 6 MAINTENANCE 7 STORAGE 8 TROUBLESHOOTING 9 INDEX CONTENTS ...

Page 8: ......

Page 9: ...BEFORE OPERATING THE TRACTOR OPERATING THE TRACTOR DRIVING THE TRACTOR PARKING THE TRACTOR OPERATING THE P T O USING 3 POINT HITCH SERVICING THE TRACTOR TRACTOR SAFETY LABELS 1SAFETY PRECAUTIONS ...

Page 10: ...at you are able to avoid obstacles that can cause injury or damage to your tractor 9 When starting the tractor make sure your path is clear of people to avoid ac cidents caused by sudden movements 10 Before making reverse movements with your tractor you should always check to see that the path is clear 1 It is recommended that you read and understand this entire manual before operation of your new...

Page 11: ...ould have knowledge of its proper opera tion and should read this manual carefully 17 Never get off the tractor without set ting the parking brake lowering the implement to the ground and shutting of the tractor 18 No alterations should be made to your KIOTI tractor without first consulting your KIOTI dealer 14 Never start the engine while standing on the ground 15 Only the operator should ride on...

Page 12: ... Always use seat belt when the tractor is equipped with a ROPS and CABIN Never use the seat belt when tractor is not equipped with a ROPS and CABIN 21 Extra caution should be taken when driving tractors with narrow tread widths For added stability you should adjust your rear wheel tread width see page 8 3 19 Before starting your tractor you should depress the clutch and make sure that all shift le...

Page 13: ...can result in bodily injury 2 Do not park your tractor on a steep incline and remember to shut off the engine and P T O before dismounting the tractor OPERATING THE TRACTOR 3 Do not operate your tractor in an en closed building without the proper ventilation Exhaust fumes can cause serious injury or death A12O109A A12O108A A12O110A ...

Page 14: ...r ballast weight on your tractor when using rear implements 4 Make sure that all pressure lines are tight before starting the tractor 5 Pull only from the drawbar Never hitch anything to the axle housing or any other point except the drawbar Pulling from any other location only in crease the risk of serious personal injury or death 6 If The front of the tractor tends to rise up when heavy implemen...

Page 15: ...ways let the others know what you are going to do before you do it 16 Never freewheel Disengaging the clutch or shifting into neutral while descending a slope as this could lead to a loss of control 17 Do not operate near ditches holes embankments or other terrain fea tures which may collapse under the tractor s weight The risk of tractor upset is even higher when the ground is loose or wet 13 If ...

Page 16: ...nd visible Use hazard lights as required 1 Lock the brake pedals together when traveling at road speeds Brake both wheels simultaneously when making an emergency stop Uneven braking at road speeds could cause the tractor to tip over DRIVING THE TRACTOR 1 Brake Pedal L 2 Brake Pedal R 3 Brake Pedal Lock A12O116A A12O118A 1 SMV Emblem USA AU 2 Number plate EU A12O117A ...

Page 17: ...en movements of the steering wheel as this can cause a loss of control of the tractor This risk is especially great when traveling at road speeds 9 Do not operate an implement while the tractor is on the road Lock the three point hitch in the raised position 10 When towing other equipment use a safety chain and place an SMV em blem on it as well 1 Disengage the P T O lower all implements place all...

Page 18: ...ch usage 2 When using a 3 point hitch mounted implement be sure to install the proper counterbalance weight on the front of the tractor 3 When transporting on the road set the implement lowering control in the LOCK position to hold the implement in the raised position A12O121A A12O122A 1 P T O Shaft Cover 2 P T O Shaft Cap OPERATING THE P T O 1 Make sure the tractor is completely stopped gears are...

Page 19: ...he tractor Avoid over filling the tractor or spilling the fuel 3 Do not smoke while working around the battery or when refueling your tractor Keep all sparks and flames away for the battery and fuel tank The battery pre sents an explosive hazard because it gives off hydrogen and oxygen espe cially when recharging SERVICING THE TRACTOR 6 Do not remove the radiator cap while the coolant is hot When ...

Page 20: ...sure has sufficient force to penetrate skin causing serious personal injury Be sure to release all residual pressure Before disconnecting hy draulic lines Before adding pressure to the hy draulic system make sure that all connections are tight and that all line pipes and hoses are free of damage A12O127A A12O128A 7 When working with your tractors elec trical components you must first dis connect t...

Page 21: ...n is also highly recommended If injured by escaping fluid see a medical doctor at once This fluid can produce gangrene and or severe allergic reaction 15 Keep the environmental pollution in mind When replacing cooling water or oil disuse it to the right way Be sure to observe the relevant regu lations when you dispose of the en gine oil transmission oil fuel coolant filter and battery A12O129A A12...

Page 22: ...1 14 DK451 501 551 TRACTOR SAFETY LABELS A12O131A DK451 ...

Page 23: ...SAFETY PRECAUTIONS 1 15 DK451C A12O132A ...

Page 24: ...1 16 DK451 501 551 DK501 DK551 A12O133A ...

Page 25: ...SAFETY PRECAUTIONS 1 17 DK501C DK551C A12O132A ...

Page 26: ...1 18 DK451 501 551 1 T4689 52191 2 T4837 51181 3 T4837 52121 4 T4818 52142 5 T2325 50743 6 T4625 52351 7 T4625 52361 ...

Page 27: ...SAFETY PRECAUTIONS 1 19 8 T4625 53191 9 T2241 50702 10 T2445 50724 11 T4837 51093 13 T4818 52132 14 T2615 55112 ...

Page 28: ...1 20 DK451 501 551 12 T2615 54112 15 T4817 52201 16 T2615 53561 ...

Page 29: ...2SERVICING OF TRACTOR SERVICING ...

Page 30: ...rts be prepared to give your dealer both the tractor and engine se rial numbers The tractor serial number is located on the transmission housing on the left side of the tractor The engine serial number is located on the right side of the engine crankcase Locate the serial numbers now and record them in the space provided Before using implements not sold by KIOTI DISTRIBUTOR contact your nearest de...

Page 31: ...3SPECIFICATIONS SPECIFICATIONS TRAVELING SPEED ...

Page 32: ...ter cooled 4 cycle diesel engine 4 87x92 4 3 43x3 63 2 197 134 1 2 600rpm BTDC 18 1 3 4 2 22 1 12V 50A 58 15 3 8 0 2 1 8 6 2 27 38 10 0 8 2 2 2 MODEL Engine Engine Power Capacities DK501 49 36 5 2600 4A200TLXB 83x92 4 3 27x3 63 2 000 122 1 BTDC 12 20 1 68 18 0 9 7 2 6 8 7 2 3 DK451 DK551 54 40 3 2600 4A220TLXB 87x92 4 3 43x3 63 2 197 134 1 20 1 8 5 2 25 SPECIFICATIONS Indirect injection vertical w...

Page 33: ...439 17 3 1 365 53 7 1 362 53 6 9 5 18 PR 13 6 28 PR 3 202 126 1 3 663 144 2 1 735 68 3 2 716 106 9 2 480 97 6 470 18 5 1 440 56 7 1 352 53 2 9 5 20 PR 14 9 28 PR MODEL Dimensions with Std tires Traveling System DK451 DK501 DK551 Dry type single plate single stage Hydraulic power steering Synchronized shuttle and transmission 12 forward and 12 reverse speeds Wet disc type Connected with the traveli...

Page 34: ...km h mile h 1st rpm 2nd rpm 3rd rpm DK451 2 730 107 5 1 890 4167 2 075 4575 0 38 25 51 0 236 15 851 0 31 21 11 0 192 13 117 DK501 2 820 111 0 2 092 4 612 2 360 5 203 0 42 27 90 0 261 17 336 0 35 23 09 0 217 14 347 DK551 NOTE The specifications are subject to change for the purpose of improvement without any notice 1 204 2 654 Remote control valve 2ea port 4ea Option Joy stick valve SAE 1 3 8 6 spl...

Page 35: ...3 4 1 2 3 4 0 4 0 24 0 5 0 34 0 8 0 50 1 3 0 80 1 8 1 13 2 6 1 60 3 8 2 36 6 0 3 78 7 7 4 81 10 9 6 84 16 0 10 06 25 5 15 85 DK451 DK501 0 4 0 25 0 6 0 37 0 8 0 50 1 3 0 81 1 9 1 18 2 7 0 68 3 9 1 68 6 3 3 91 8 0 4 97 11 3 7 02 16 6 10 31 26 6 16 53 DK551 0 42 0 26 0 59 0 37 0 87 0 54 1 39 0 86 1 95 1 21 2 77 1 72 4 08 2 54 6 53 4 06 8 31 5 16 11 81 7 34 17 37 10 79 27 90 17 37 ...

Page 36: ... 0 7 0 43 1 1 0 68 1 5 0 93 2 1 1 30 2 1 1 93 5 0 3 11 6 4 3 98 9 0 5 59 13 3 8 26 21 1 13 12 DK451 DK501 0 3 0 19 0 5 0 31 0 7 0 43 1 1 0 68 1 5 0 93 2 2 1 37 3 2 1 99 5 2 3 23 6 6 4 10 9 4 5 84 13 8 8 57 22 0 13 67 DK551 0 3 0 21 0 5 0 30 0 7 0 45 1 2 0 71 1 6 0 72 2 3 1 42 3 4 2 09 5 4 3 36 6 9 4 28 9 8 6 07 14 4 8 94 23 1 14 35 ...

Page 37: ...4DESCRIPTION OF OPERATING SYSTEM EXTERIOR VIEW AND APPELLATION INSTRUMENTS PANEL AND SWITCHES OPERATING THE CONTROLS DESCRIPTION OF CAB OPERATING SYSTEM ...

Page 38: ...ELLATION A12O401A 1 Head Light 2 Hood 3 Side Cover 4 Step LH 5 Steering Wheel 6 Turn Signal Lamp 7 Top Link 8 Transmission Oil Gauge 9 PTO Shield Cover 10 Crank Lifting Rod DK451 11 Telescopic Sway bar 12 Lower Link 13 Draw Bar 14 Work Lamp ...

Page 39: ...ATING SYSTEM 4 3 1 Working Lamp 2 Rear View Mirror 3 Wiper 4 Hood 5 Head Lamp DK451C 6 Front Grill 7 Turn Signal Lamp 8 Door Grip 9 Muffler 10 Step 11 Side Cover 12 Top Link 13 Lift Rod 14 Lower Link 15 Draw Bar A12O402A ...

Page 40: ...4 4 DK451 501 551 A12O403A 1 Head Light 2 Hood 3 Side Cover 4 Step LH DK501 DK551 5 Steering Wheel 6 Turn Signal Lamp 7 Top Link 8 Draw Bar 9 PTO Shield Cover 10 Crank Lifting Rod 11 Lower Link ...

Page 41: ... SYSTEM 4 5 1 Working Lamp 2 Rear View Mirror 3 Wiper 4 Hood 5 Head Lamp DK501C DK551C 6 Front Grill 7 Turn Signal Lamp 8 Door Grip 9 Air Cleaner 10 Step 11 Side Cover 12 Top Link 13 Lift Rod 14 Lower Link 15 Draw Bar A12O404A ...

Page 42: ...e Switch 7 Key Switch 8 Tachometer 9 Temperature Gauge 10 Fuel Gauge 11 Differential Lock Indicator 12 PTO ON Indicator 13 Hydraulic System Warning Lamp 14 Engine Oil Pressure Warning Lamp 15 Battery Charge Warning Lamp 16 Glow Plug Indicator 17 Parking Brake Indicator 18 High Beam Indicator 19 4WD Operation Indicator 20 Turning Signal Indicator 21 Hour Meter ...

Page 43: ...ey Switch A Start B Heat C On D Acc E Off TURN SIGNAL HEAD LIGHT SWITCH 1 Turn Signal Light Switch 2 Head Light Switch A Right B N C Left Turning the light switch one click to C W illuminates the low beam headlights and taillights Next turning it one more click illuminates the high beam headlights OFF A key position for stopping the engine ACC A key position for operating accessory function ON A k...

Page 44: ...ent while working the PTO will stop If the PTO change switch is in the Manual position the PTO will operate continuously IMPORTANT Always turn the starter switch key to the OFF position Damage may occur to the electrical sys tem if the engine is running with the starter switch off When a hazard lamp switch is pulled to on position the hazard lamps blink HAZARD LAMP SWITCH 1 Hazard Lamp Switch A Ha...

Page 45: ...le 0 1 7 0 1 170 hours 6 min utes used Moving hand indicates the revolution per minute of the engine Wait until Engine is warm enough Do not operate tractor before Temp meter indi cates the proper temperature Be care ful not to overheat the engine by exceed ing the normal operating of the cooling water red section on temperature gauge indicates overheating Before operating tractor always check the...

Page 46: ...stop the engine and investigate the cause If the coolant is low level put the coolant into the surge tank A12O416A A12O414A This lamp lights up red while operating PTO PTO ON INDICATOR CAUTION It is not possible to start the en gine if this lamp lights up A12O415A DIFFERENTIAL LOCK INDICATOR The light will illuminate when the differ ential lock pedal is engaged ...

Page 47: ...2O419A The battery charge lamp will glow red when the main switch is turned on and should go out as engine starts If the lamp continues to glow above idle speeds the battery is being discharged indicating the electrical system should be checked BATTERY CHARGE WARNING LAMP The oil pressure lamp will glow red when the key switch is turned on This indi cates the light and electrical wiring are functi...

Page 48: ...420A PARKING BRAKE INDICATOR This lamp lights up red when locking the parking brake while depressing the brake pedal Make sure to drive the machine with parking brake unlocked When the key switch is turned to the right the glow plug indicator becomes amber This shows the condition of pre heating in the combustion chamber GLOW PLUG INDICATOR ...

Page 49: ...DESCRIPTION OF OPERATING SYSTEM 4 13 This lamp lights up yellow when 4WD switch is in 4WD position At this time the machine drives with 4 wheel drive mode 4WD OPEATION INDICATOR A12O423A ...

Page 50: ... 6 Brake Pedal L 7 Brake Pedal R 8 Parking Brake Lever 9 Draft Control Lever 10 Position Control Lever 11 Double Acting Lever A B 12 Double Acting Lever C D 13 Foot Throttle 14 Shuttle Shift Lever 15 Tilting Steering Lever 16 Hand Throttle Lever 17 Joy stick Lever Option 18 PTO Safety Switch 19 Front Wheel Drive Switch DK451 ONLY AU A12O424A ...

Page 51: ...nge Lever 4 Seat Adjusting Lever 5 Clutch Pedal 6 Steering Wheel Tilt Lever 7 Parking Brake Lever 8 Brake Pedal L 9 Brake Pedal R 10 Foot Throttle 11 Joystick Lever Option 12 Main Shift Lever 13 Shuttle Shift Lever 14 Hand Throttle 15 Double Acting Lever 16 Position Control Lever 17 Draft Control Lever 18 PTO Safety Switch ...

Page 52: ...edal 6 Brake Pedal L 7 Brake Pedal R 8 Parking Brake Lever 9 Draft Control Lever 10 Position Control Lever 11 Double Acting Lever A B 12 Double Acting Lever C D 13 Foot Throttle 14 Shuttle Shift Lever 15 Tilting Steering Lever 16 Hand Throttle Lever 17 Joy stick Lever Option 18 PTO Safety Switch DK451 ONLY EU A12O459A ...

Page 53: ...er 3 PTO Change Lever 4 PTO Safety Switch 5 Clutch Pedal 6 Steering Wheel Tilt Lever 7 Parking Brake Lever 8 Brake Pedal L 9 Brake Pedal R 10 Foot Throttle 11 Joystick Lever Option 12 Main Shift Lever 13 Shuttle Shift Lever 14 Hand Throttle 15 Double Acting Lever 16 Position Control Lever 17 Draft Control Lever ...

Page 54: ...and use of the main shift lever and the range lever it is possible to obtain four speeds forward and reverse in High range four speeds forward and reverse in Middle range and four speeds forward and reverse in Low range or a total of twelve speeds forward and twelve speeds reverse High Middle and Low CAUTION To change speed press the clut ch pedal completely down before attempting to proceed with ...

Page 55: ...he tractor s driven forward or in reverse without the steps of main or secondary shift by pushing it forward or pulling it backward CAUTION The shuttle shift lever maybe be shifted while the tractor is mov ing slowly and the clutch is depressed Sudden gear shift may cause transmission damage PTO SWITCH ON OFF The PTO switch must be placed to the OFF positions before starting the engine Otherwise t...

Page 56: ...quired 2 On sandy land 3 To prevent the tractor being thrust for ward during rotary tilling hard soil 4 Entering a job location or going over a high bank Under normal operating conditions keep the lever up to leave the mechanism disengaged A12O430A FRONT WHEEL DRIVE SWITCH Push the switch to engage the front wheel drive mechanism The front wheel drive mechanism is very effective on the following j...

Page 57: ...l while in motion A12O434A It is possible to adjust the steering wheel into two stages according to operator s physical condition Adjust it for the proper operating position by stepping slightly on the tilt lever WARNING Do not adjust it surely while driving 1 Tilte Lever A Pull DK501 551 DK451 PARKING BRAKE LEVER 1 Parking Brake Lever A12O435A EU AU EU 1 To set the parking brake pull the brake le...

Page 58: ...ard position The foot throttle may also be used to temporarily increase en gine speed above the hand throttle setting HAND THROTTLE LEVER 1 Hand Throttle Lever A Decrease B Increase A12O437A Differential lock is applied only in cases where the wheels are likely to slip or only one of the rear wheel slips Lightly stepping on the differential lock pedal with the heel makes the rear wheels run at equ...

Page 59: ...transmission lever and PTO transmission lever must be located in neutral position Pull the parking break The engine must be operated in idle state Draft control lever push to the front side and maintain in floating range 1 External Position Control Lever EXTERNALPOSITIONCONTROLLEVER Operating the hydraulic control lever ac tuates the hydraulic lift arm which con trols implement height or working d...

Page 60: ...n form of cross When joystick moves toward front rear side in a straight line hydraulic oil pressure applies into H G port and it moves toward right left side in a straight line hydraulic oil pressure applies into E F port Also when joystick moves diagonally hydraulic oil pressure applies into the related port Hydraulic oil pres sure applies into H F port when the joystick moves as the up figure s...

Page 61: ...MENT SYSTEM DK451 A12O443A 1 Air conditioner Switch 2 Heater Switch 3 Working Light Front Switch 4 Working Light Rear Switch 5 Front Wiper Operating Switch 6 Air Outlet Cool 7 RoomLamp 8 Air Outlet Hot 9 Cassette Tape Recorder 10 Sunroof Handle 11 Cigar Jack 12 Ashtray 13 Speaker 14 Hanger ...

Page 62: ...ch 2 Heater Switch 3 Working Light Front Switch 4 Working Light Rear Switch 5 Front Wiper Operating Switch 6 Air Outlet Cool 7 RoomLamp 8 Air Outlet Hot 9 Cassette Tape Recorder 10 Sunroof Handle 11 Cigar Jack 12 Ashtray 13 Speaker 14 Rear Wiper Operating Switch ...

Page 63: ...th sides entry on ei ther side is possible REAR WINDOW 1 Handle Of Rear Window 2 Button If you lightly push rear window while depressing the button on the handle the rear window will automatically open WARNING Sometimes it is impossible for you to open and close the window because of the detachment please make sure of the position of the attachment when opening and closing it Do not drive the trac...

Page 64: ...ch marked rear to ON the position WARNING Do not drive with the working light rear turned on when you are on the road at night It is dan gerous because it affects the driver s view behind you In this case use the hazard lamp A12O448A 1 Door Hanger LH RH When operating the tractor with the doors open use the extendable door stopper Do not leave the doors fully open while driving the tractor A12O449...

Page 65: ...e windshield wiper without the washer fluid it will damage the motor Therefore you should check the washing fluid before operation Do not wash the windshield with the wiper if it is covered by mud Please spray the washing fluid during the operation of the wiper And if you operate the wiper with the window frozen in winter the internal fuse will may short circuit Please operate the wiper after rais...

Page 66: ...t able for the external temperature in winter 2 Check the heater hose before using AIR CONDITIONER 1 Wind Volume Adjusting Switch 2 Temp Adjusting Knob 3 Cold Air Outlet You can adjust wind volume three stages as LOW MEDIUM HIGH If you turn the right switch clockwise you can ad just the room temperature Adjustment of the Direction of the Air You can freely adjust the direction of the air by turnin...

Page 67: ...lways be changed or refilled with prescribed amount as the refrigerant In case that the refrigerant or oil is leaking from the system In case that the refrigerant is sud denly released from the system In case that the system parts are changed As you work in the cabin for a long time with the air conditioner turned on the air in the cabin becomes foul So you should let fresh air in perio dically PR...

Page 68: ...he forward and backward direction of the tractor INDOOR LAMP 1 Indoor Lamp If you press the symbol the indoor lamp will be turned on If you press it again it will be turned off SUNROOF 1 Sunroof 1 You can use it to let the fresh air in the cap 2 If you want to open it just press the button of the handle then it will smoothly open by the gas cylinder 3 If you want to close it after letting the fres...

Page 69: ...A12O458A ACCESSORIES 1 Cigar Jack 2 Ashtray 3 Hanger 1 To increase more convenience in the cabin the accessories are attached 2 Cigar jack for vehicle ash tray room mirror and clothes hanger are equipped so that it brings you more comfort ...

Page 70: ...4 34 DK451 501 551 ...

Page 71: ...PRE OPERATION CHECK OPERATING NEW TRACTOR OPERATING THE ENGINE OPERATING THE TRACTOR HYDRAULIC UNIT 3 POINT HITCH TIRES WHEELS AND BALLAST 5OPERATING ...

Page 72: ...y break in your tractor OPERATING NEW TRACTOR Walk around inspection Check the engine oil level Check the transmission oil level Check the coolant level Clean the grill and radiator screen Check the air cleaner and evacuator valve Check the brake pedal Check all dash gauges and indicators Check head lights tail lights and all working lights Check accessible wiring harness for any damage Check the ...

Page 73: ...cautions are not limited to new tractors only but are a good prac tice for tractors regardless of their age Special attention should be given to new tractors lubrication oil New parts are not accustomed to each other and are not broken in properly Small metal grit can develop in the lubricating system as metal parts begin to break in and continuous use of the contaminated oil can cause damage and ...

Page 74: ...MPORTANT Make sure that the parking brake pedals are fully depressed before pushing the brake lever up OPERATING THE ENGINE WARNING Carefully read and understand the instructions in Safe Operation chapter in the owner s manual and warning and warning plates attached to the tractor Avoid engine starting in con cealed space as much as possible It may be fatal Do so only with proper ventilation When ...

Page 75: ... A12O504A 4 Lower the attachment by pushing the position control lever forward A12O505A 5 Pull the hand accelerator lever halfway 6 Step on the clutch pedal 1 Position Control Lever 1 Hand Accelerator Lever A Decrease B Increase WARNING If you do not step on the clutch pedal the safety switch will not operate so that the engine is not starting ...

Page 76: ...r needs a lot of electric current please do not use it more than 10 seconds contin uously If it is not started within 10 seconds stop doing it more than 30 seconds and then repeat the same operation If it will not start at all please do not restart before the flywheel stops 10 Let it run for heating for about 5 min utes after taking your foot off from the clutch pedal WARNING Please do not turn th...

Page 77: ...ctor before it has time to warm up then seri ous damage can occur like premature wear breakage or seizure CAUTION To avoid personal injury During warm up of the engine be sure that the parking brake is set Hydraulic oil serves as transmission fluid In cold weather the oil may be cold with increased viscosity This can cause delayed oil circulation or abnormally low hydraulic pressure for some time ...

Page 78: ...ery If the tractors battery is frozen do not jump start the engine The use of a higher voltage sys tem for jump starting can cause severe damage to the tractors electrical system Use only a matching voltage source when Jump Starting a dead battery Do not allow battery fluid to con tact your skin eyes fabric or painted surfaces After touching a battery do not touch or rub your eyes Thor oughly wash...

Page 79: ...lining Lever 3 Seat Ajuster 2 Adjust the steering wheel according to the driver s physique WARNING Do not adjust the steering wheel while driving You could lose the control of your tractor causing an accident A12O508A WARNING Always wear the seat belt when cabin or ROPS is installed In case where cabin or ROPS is absent or ROPS is folded do not wear the seat belt When the seat belt is worn at the ...

Page 80: ...he detachment A12O510A 1 Position Control Lever 5 Increase slowly the engine RPM from idle speed to the middle speed 6 Step on the clutch to the full A12O511A 7 Release the parking brake A12O512A 1 Parking Brake Lever A Release 1 Hand Accelerator Lever A Decrease B Increase ...

Page 81: ...h operation You should take away the clutch quic kly and connect it slowly Avoid sudden speed change for the safety Before moving the tractor take care of the front and back and left and right direction If you are careless about it you may have injury When driving on the steep slope loading and unloading something to or from the vehicle entering and going out of the job field driv ing over the rid...

Page 82: ... the tractor is stopped while you are parking and stop ping it When you park the tractor at the steep place please fix its tire so that the tractor will not move Do not park it on the grass or straw If they touches the exhausting pipe a fire can break out STOPPING THE TRACTOR 1 Adjust the accelerator to put the en gine rotation in the idle speed 2 Step on the clutch pedal and brake pedal 3 If it s...

Page 83: ...ident HOW TO TURN You should turn slowly by lowering the engine rotation if possible WARNING If you turn at high speed the trac tor can turn over Do not operate the tractor at high speeds with the differential lock engaged Do not attempt to turn with the differential lock engaged 1 Please drive according to the condi tions of the slope at safe speed so that the engine is not under heavy load if po...

Page 84: ...er driver s view 3 Connect the left and right pedal surely 1 Direction Indicator rear THE CAUTIONS WHEN COMING IN AND OUT OF PAVED ROAD 1 Make sure that the left and right pedal are connected 2 If the difference of the height is large when coming in and out of the culti vated land it is dangerous Therefore use a prop and the like in this case 3 Go in and out of the cultivated land at a right angle...

Page 85: ... is running If the engine ro tation is at low speed the handle is getting somewhat heavy When the engine is stopped it is operating with the normal steering 2 If you operate the steering wheel with the tractor halted using the implement equipped in front of the loader and the like the steering wheel operation can be getting a little heavy Operate the steering wheel moving the tractor at low speed ...

Page 86: ...that no one stands around the tractor or between the implements 2 Remove and attach the implement at the flat and safe place Please use proper lighting apparatus for the night work 3 When you have mounted a heavy implement fix a balance weight in front to keep the balance 4 In case that you adjust the implement apply the parking brake of the tractor or stop the engine then perform the adjustment a...

Page 87: ...uiring some traction mount the assembling spot of the top link into the hole C When you are moving with an at tached implement you have to mount the top link into the hole A or B If not the lifting part can be troubled and it can fall down because the draft sensor is activated SEVEN PIN ELECTRICAL POWER OUTLET A12O519A A standard 7 pin trailer lighting socket is provided and mounted right side of ...

Page 88: ...wer than the re sistance of the attachment the attach ment will be restored to its original state 5 By placing the lever closer to shallow the attachment can be lifted up by smaller draft resistance A12O521A 1 Draft contol Lever 3 POINT HITCH CONTROL SYSTEM REMOTE HYDRAULIC CONTROL SYS TEM IMPORTANT Do not operate until the engine is warmed up if operation is at tempted when the engine is still co...

Page 89: ...Soft Soil 3 Implement Penetration Limit A12O523A The lowering speed of the 3 pint hitch can be controlled by adjusting the 3 point lowering speed knob CAUTION To avoid personal injury Fast lowering speed may cause damage or injury Lowering speed of implement should be adjusted to two or more seconds 1 3 point hitch lowering speed knob A Lock Fast Slow 3 POINT HITCH LOWERING SPEED A12O524A WARNING ...

Page 90: ...D Port C D Connection and disconnection of coupler How to connect the coupler 1 Clean up female coupler and male cou pler of the tractor by removing dust and foreign particles and wiping moisture 2 Open the dust cover of the female coupler 3 Insert the male coupler of the attach ment into the female coupler 4 Pull back the male coupler of the at tachment lightly to confirm whether the coupler is f...

Page 91: ... no residual pressure remains in the hydrau lic system before removing the lift rod securing pin Move the hy draulic lift control lever fully backward and forward several times in order to remove any re sidual pressure then move the le ver fully forward 1 Adjust the position of the implement evenly by moving the lifting rod 2 After the adjustment is completed se cure with the stopper 3 Correct pos...

Page 92: ...nk LH RH not to touch with wheels when implement is not attached 2 Fix Top link into fixed bracket WHEN IMPLEMENT IS NOT ATTACHED 1 Extend or reduce Top link to adjust the inclination of an attachment 2 Fix Top link with fixed nut after adjust ing top link 3 The position for mounting Top link var ies depending on the kind of attach ment ADJUSTMENT OF TOP LINK ADJUSTMENT OF LOWER LINK Implement Soi...

Page 93: ...tire pressure is factory set to the prescribed level it naturally drops slowly in the course of time Thus check it everyday and inflate as necessary A Insuffient B Standard C Excessive INFLATION PRESSURE Though the tire pressure is factory set to the prescribed level it naturally drops slowly in the course of time Thus check it everyday and inflate as necessary NOTE Maintain the maximum pressure i...

Page 94: ...rking on slopes or hills or when doing trailer work etc 1 Bolt 2 Rim Bolt 3 Disc WARNING Never operate tractor with a loose rim wheel or axle Always tighten nuts to the speci fied torque Check all of them frequently and keep them tight IMPORTANT Follow same checking procedure when tractor is first used To decrease the wheel tread dan ger when working on slopes or hills or when working with trail e...

Page 95: ...uld show the direction of rotation Furthermore the tire mark on the ground should be in V shape To change the present tread to the de sired tread all of the arrow mark would show the direction of rotation Remove rim bolts slide in peripheral di rection to move to outside or inside of disk and set Change the left with the right tire and set to the inside or outside of the disk Change the direction ...

Page 96: ...5 26 DK451 501 551 A12O533A DK451 DK501 DK551 ...

Page 97: ...ast is used Maximum weight 50kg X 1 Pieces 110 2lbs X 1Pieces SELECTING FRONT BALLAST BALLAST Add weight to front end if needed for stability Heavy pulling and heavy rear mounted implements tend to lift front wheels Add enough ballast to maintain steering control and prevent tip over Remove weight where it is no longer needed Front weights are available from your KIOTI Dealer Your dealer can help ...

Page 98: ...5 28 DK451 501 551 ...

Page 99: ...CE INTERVALS LUBRICANTS DAILY CHECK INITIAL 50 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY 200 HOURS EVERY 400 HOURS EVERY 600 HOURS EVERY 800 HOURS EVERY 1 YEAR EVERY 2 YEARS SERVICE AS REQUIRED 6MAINTENANCE ...

Page 100: ...lement Fan belt Clutch Brake Radiator hose and clamp Power steering oil line Reference page Since then Every100Hr Every200Hr Every200Hr Every200Hr Every400Hr Every600Hr Every50Hr Every50Hr Every50Hr Every100Hr Every100Hr Every1year Every100Hr Every400Hr Every100Hr Every100Hr Every100Hr Every200Hr Every2years Every200Hr Every2years Change Replace Replace Change Change Adjust Check Check Check Clean...

Page 101: ...elt tension Clean Air conditioner filter Check Condensor blocked Check Air conditioner hose and pipe Check Cabin rubber Check Lubrication system Check Washer liquid Check Refrigerant capacity Reference page Since then Every2years Every200Hr Every800Hr Every2years Every2years Service as equired Daily Every1year Every1year Service as required 50 450 Check Replace Check Replace Adjust Adjust Flush Ch...

Page 102: ...nk holder Control lever No Section 1 2 3 4 5 6 Lubricants Smokeless diesel An antifreezing solution Pure water 50 50 API Service CC or CD SEA 15W 40 DAEDONG TF65 or SHELL DONAX TD TDL DONAX TD PLUS EXXONMOBIL MOBILFLUID 424 EXXON HYDRAUL 560 BP TRACTRAN UTH Gear oil SAE 80 or SAE 90 SAE mult purpose type grease Capacity U S gal DK451 58 15 3 8 6 2 27 8 0 2 1 DK501 551 68 18 0 8 5 2 25 9 7 2 6 38 1...

Page 103: ...Side Cover 3 Knob CAUTION The wiring connection for the headlights must be disconnected before the front grille is removed completely When the upper side of the side cover is pulled to outward rocker A fixed at the upper side is lifted After pull lift it upward slightly rocker B unlocked then the side cover could be removed CAUTION Be careful not to trap your fingers when closing the side cover HO...

Page 104: ...NT Do not permit dirt or trash to get into the fuel system Be careful not to let the fuel tank become empty otherwise air will enter the fuel system necessi tating bleeding before next en gine start Be careful not to spill during refueling If should spill wipe it off at once or it may cause a fire To prevent condensation water accumulation in the fuel tank fill the tank before parking overnight Di...

Page 105: ...ording to ASTM D975 Distillation Temperatures C F 90 Point Min 282 540 Max 338 640 Viscosity Kinematic cSt or mm2 s at 40 C Min 1 9 Max 4 1 Viscosity Saybolt SUS at 100 F Min 32 6 Max 40 1 sulfur weight Max 0 50 Cop per Strip Cor rosion Max No 3 Cet ane Num ber Min 40 Flash Point C F Water and Sediment volume Carbon Residue on 10 percent Residuum Ash weight Min 52 125 Max 0 05 Max 0 35 Max 0 01 2 ...

Page 106: ...dipstick wipe it clean replace it and draw it out again Check to see that the oil level lies between the two notches If the level is too low add new oil to the prescribed level at the oil inlet See LUBRICANTS in Maintenance Section CAUTION To avoid personal injury z z z z z Be sure to stop the engine be fore checking the oil level 1 Oil Gauge A Oil Level Is Acceptable Within Range IMPORTANT When u...

Page 107: ...n material CAUTION To avoid personal injury Be sure to stop the engine be fore removing the screen IMPORTANT Grill and screen must be clean from debris to prevent engine from overheating and to allow good air intake for the air cleaner A12O607A 1 Check to see that the coolant level is between the High and LOW marks of recovery tank 2 When the coolant level drops due to evaporation add water only u...

Page 108: ...ily when the engine is still warm 2 After draining reinstall the drain plug 3 Fill with the new oil up to the upper notch on the dipstick CAUTION To avoid personal injury Be sure to stop the engine be fore changing the oil Allow engine to cool down suffici ently oil can be hot and can burn Oil capacity with filter 8 0 2 11 U S gal 9 7 2 56 U S gal DK451 DK501 DK551 Model A12O610A 1 Oil Filter Cart...

Page 109: ... the engine before changing the oil filter cartridge Allow engine to cool down suffi ciently oil can be hot and can burn It is located to the right of the tractor 1 Be sure to move a drain pan under the filter 2 Remove the oil filter 3 Place a film of clean transmission fluid of the rubber seal of the new filter REPLACING HYDRAULIC OIL FILTER A12O612A 1 Gauge 2 Oil Filler Plug A Oil Level is Accep...

Page 110: ... the used oil remove the drain plug at the bottom of the transmission case and drain the oil completely into the oil pan 2 After draining reinstall the drain plug 3 Fill with the new KIOTI TF65 fluid up to the upper line of the gauge See LUBRICANTS in Maintenance Section 4 After running the engine for a few minutes stop it and check the oil level again add oil to prescribed level Oil Capacity 38 1...

Page 111: ...Plug 3 Drain Plug 2 Oil Level Check Plug CHANGING FRONT AXLE CASE OIL A12O617A 1 Brake Pedal A 25 40mm 1 0 1 6 in CAUTION To avoid personal injury Stop the engine and chock the wheels before checking brake pedal Proper brake pedal free travel 25 40 mm 1 0 1 6in on the pedal Keep the free travel in the right and left brake pedals equal 1 Release parking brake 2 Slightly depress the pedals and mea s...

Page 112: ...ep them tight 1 17 19 kgf m 166 7 186 3 N m 123 0 137 4 lbf ft 2 28 32 5 kgf m 274 6 318 7 N m 202 5 235 1 lbf ft A12O618A A12O620A 1 Brake Pedal LH 2 Brake Pedal RH 5 Top Link 7 Lifting Rod LH 6 Top Link Holder 8 Lifting Rod RH 3 Bracket Front Rear 4 Steering Cylinder Pin You should apply a small amount of multi purpose grease to the following points every 50 hours or as needed If your tractor is...

Page 113: ...an the element use only clean dry compressed air on the inside of the element Air pressure at the nozzle must not exceed 29 psi 2 kgf cm Maintain reasonable distance between the nozzle and the filter IMPORTANT The air cleaner will only fulfill its function if it is correctly and regu larly maintained A poorly main tained air cleaner will mean loss of power excessive fuel con sumption and a reducti...

Page 114: ... refit the cover with the arrow on the rear of cover upright If the cover is improp erly fitted evacuator valve will not function and dust will adhere to the element Do not touch the secondary ele ment except in cases where re placing is required See Replacing Air Cleaner Sec ondary Element in Every 1 Year maintenance A12O623A 1 Fuel Filter Pot 2 Fuel Filter Cock 1 Moistures and dusts included in ...

Page 115: ...order to be changed close both ends of the fuel pipe with a piece of clean cloth or pa per to prevent dust and dirt from entering Entrance of dust and dirt cause malfunction of the fuel injection pump In addition par ticular care must be taken not to admit dust into the fuel pump 1 Stop the engine and remove the key 2 Apply moderate thumb pressure to belt between pulleys 3 If tension is incorrect ...

Page 116: ...Battery WARNING Never remove the battery cap while the engine is running Keep electrolyte away from eyes hands and clothes If you are spattered with it wash it away completely with water Mishandling the battery shortens the ser vice life and adds to maintenance costs Be sure to handle it correctly so that it will develop its full potential performance A12O626A Proper clutch pedal free travel A 20 ...

Page 117: ... the cells clean and dry 5 Keep the terminals and the cables free from corrosion by coating with pure Vaseline or grease 6 The level of electrolyte should always be kept between the level lines At hard rubber container should be kept to a height 10 mm 3 8 in above up per edge of separator Add approved water preferably distilled water regularly to each cell until this level will be reached Never ad...

Page 118: ...hile it is stored Recharge it once a month in hot seasons and once every two months in cold seasons The tractor has been shipped with dry type battery Your dealer will fill electrolyte and charge for use for the first time IMPORTANT IMPORTANT When connecting the battery do not reverse the polarities Con nection with reverse polarities causes troubles to the battery and electrical system in the tra...

Page 119: ...hen temperature is too high reduce charging rate and charge for a proportionately longer period 7 If the tractor is stored after original charge periodically recharge as shown below A battery is fully charged when the cells are all gassing freely and the specific gravity ceases to rise for three consecutive readings taken at hour intervals Specific gravity shall then be adjusted to showed in Table...

Page 120: ...the boiling point what is called Overheating 1 Stop the machine operation in a safe place and keep the engine unloaded idling 2 Don t stop the engine suddenly but stop it after about 5 minutes of un loaded idling 3 Keep yourself well away from the machine for further 10 minutes or while the steam blown out 4 Checking that there is no danger of burn get rid of the causes of over heating according t...

Page 121: ... front wheels are in the straight ahead position 3 Lower the implement lock the parking brake and stop the engine 4 Measure distance between tire beads center at front of tire hub height 5 Measure distance between tire beads at the rear of tire hub height 6 Front distance should be 2 8mm less than rear distance If not adjust tie rod length ADJUSTING TOE IN ADJUSTING PROCEDURE 1 Loosen the lock nut...

Page 122: ...47 in 1 Loosen the bolt and support with pole opening roof 2 Loosen the nut and remove bracket then separate the ele ment and filter 1 Roof 2 Roof Support 3 Element filter ADJUSTING AIR CONDITIONER BELT TENSION CABIN MODEL REPLACING AIR FILTER CABIN MODEL CAUTION Clean with air blow inside the filter Do not use water petrol thinner A12O636A 1 Butterfly Bolt 3 Net 2 Condenser CLEANING AIR CONDITION...

Page 123: ...te the prim ing pump until the air is bleeded completely 6 Lock the air plug after bleeding the air Be careful not to leave dusts and motes on the element when the element is replaced EVERY 400 HOURS CHANGING TRANSMISSION FLUID 1 Look at page 6 12 CHANGING FRONT AXLE CASE OIL 1 Look at page 6 13 A12O639A 1 Lock Nut 2 Adjusting Bolt EVERY 600 HOURS ADJUSTING FRONT AXLE PIVOT If the front axle pivot...

Page 124: ...NDITIONER HOSE Check the linkage and damage of the air conditioner hose and pipe CHECKING CABIN CUSHION RUB BER Check the damage of the cabin cushion rubber EVERY 1 YEAR REPLACING AIR CLEANER ELE MENT Consult your local KIOTI DEALER for this service EVERY 800 HOURS ADJUSTING ENGINE VALVE CLEAR ANCE ...

Page 125: ...cap completely 1 Stop the engine and let it cool 2 To drain the coolant open the radia tor drain plug and remove radiator cap The radiator cap must be re moved to completely drain the coolant 3 After all coolant is drained close the drain plug 4 Fill with clean water and cooling sys tem cleaner 5 Follow the cleaner manufacture s instruction 6 After flushing fill with clean water and anti freeze un...

Page 126: ...absorbs moisture Keep unused anti freeze in a tightly sealed container Do not use radiator cleaning agents when anti freeze has been added to the cooling water Anti freeze con tains an anti corrosive agent which will react with the radiator cleaning agent forming sludge which will af fect the engine parts If cooling water freezes it can damage the cylinders and radiator It is necessary if the ambi...

Page 127: ...hen tank is completely empty 3 After the tractor has not been used for a long period of time CAUTION Do not bleed the fuel system when the engine is hot 4 In order to eliminate air from the fuel system proceed as follows 5 Fill the fuel tank with fuel and open the fuel cock 6 Open the air plug of the fuel filter and operate the priming pump then lock it after the air is bleeded completely 7 When t...

Page 128: ...otential damage A blown fuse indicates that there is an overload or short somewhere in the elec trical system If any of the fuses should blow correct the cause of the short and replace with a new one of the same capacity 1 Fuse Box REPLACING FUSE IMPORTANT Before replacing a blown fuse de termine why the fuse blew and make any necessary repairs Fail ure to follow this procedure may result in serio...

Page 129: ... 35W 35W 12V 21W 12V 21W 12V 21W 12V5W 12V 3 4W 14V 3W 1 Operate air conditioner with the fol lowing status Engine rpm approx 1500 rpm Temperature control lever at the point of maximum cooling temperature Blower control switch high Air conditioner switch ON 2 Open hood and check the receiver window A Normal air bubbles sometimes pass B Shortage air bubbles pass continually C Overage no air bubble ...

Page 130: ...6 32 DK451 501 551 ...

Page 131: ...7STORAGE STORAGE REMOVING THE TRACTOR FROM STORAGE ...

Page 132: ...so to pivot areas 3 Detach the weights from the tractor body 4 Inflate the tires to a pressure a little higher than usual 5 Change the engine oil and run the en gine to circulate oil throughout the en gine block and internal moving parts for about five minutes 6 Pull the engine stop knob all the way out 7 Use the clutch locking pin to keep the clutch disengaged If the clutch is left engaged for a ...

Page 133: ...dence of oil or water leaks 7 With the engine fully warmed up re lease the parking brake and test the brakes for proper adjustment as you move forward Adjust the brakes if necessary REMOVING THE TRACTOR FROM STORAGE 10 Keep the tractor in a dry place where the tractor is sheltered from rain Cover the tractor 11 Store the tractor indoors in a dry area that is protected from sunlight and excessive h...

Page 134: ...7 4 DK451 501 551 ...

Page 135: ...8TROUBLESHOOTING ENGINE TROUBLESHOOTING TRACTOR TROUBLESHOOTING BATTERY TROUBLESHOOTING ...

Page 136: ... check carefully for loosened fuel cap nut etc Loosen air vent screw over fuel filter and fuel injection pump to eliminate all the air in the fuel system This is caused when water or dirt is mixed in the fuel Clean the nozzle injection piece being careful not to damage the orifice Check to see if nozzle is working properly or not if not install a new nozzle Adjust valve clearance when the engine i...

Page 137: ...1 18 0 3 rad DK501 551 12 0 21 rad before top dead center Adjust to proper valve clearance inlet N A 0 25 mm 0 0098 in Turbo 0 2 mm 0 0079 in exhaust N A 0 3 mm 0 0118 in Turbo 0 2 mm 0 0079 in Clean the element every 100 200 hours of operation Adjust to proper pressure of 150 kgf cm 2133 5 psi 14 7MPa Do not use poor quality fuel for it will cause wear of the pump Only use No 2 diesel fuel Check ...

Page 138: ...S Check the fuel tank and refill if necessary Also check the fuel system for air or leaks If necessary replace with a new nozzle Check amount of engine oil with oil level gauge Check lubricating oil system Check to see if element inside the lubricating oil filter has become old and clogged If necessary replace with new element Check to see if the engine bearing clearances is within factory spec Le...

Page 139: ...eck the lubricating system Check the lubricating system Check to see if the engine bearing clearances are within factory specs Check the function of the regulating valve inside of oil filter Check pressure switch Check filter base gasket Speed suddenly decreases or increases Unusual sound is heard suddenly Color of exhaust suddenly turns dark Bearing parts are overheated Oil lamp lights up during ...

Page 140: ...eed change lever is at neutral Parking brake is working Check speed change lever Release the parking brake Cause Countermeasures WHEN 3 POINT HITCH DOES NOT MOVE Oil filter is clogged 3 point hitch does not lower Clean or change the filter Check the hydraulic adjusting grip Cause Countermeasures ...

Page 141: ...di nary charging method until spe cific gravity of 1 26 is reached Repair alternator and replace defective rectifier Charge battery well Wash terminal with hot water and tighten well Replace Replace battery Charge battery for a long period by ordinary charging method Add distilled water and charge battery Charge for a long period Check alternator and rectifier and charge for a long period by ordin...

Page 142: ...8 8 DK451 501 551 ...

Page 143: ...INDEX 9INDEX ...

Page 144: ... Together 1 8 Parking 5 12 C CLUTCH Adjusting 6 18 COOLANT Temperature Gauge 4 9 Antifreeze 6 28 Checking level 6 8 Flutching Changing 6 27 Temperature Gauge 4 9 D DAILY CHECK 6 5 How To Disconnect The Side Cover And Hood 6 5 Checking and Refueling 6 6 Checking Transmission Fluid Level 6 7 Checking Engine Oil Level 6 8 Checking Coolant Level 6 8 Checking Brake and Clutch Pedals 6 9 Cleaning Grill ...

Page 145: ...tch pedal 6 18 Battery 6 18 EVERY 2 YEARS 6 27 Flushing Cooling System and Changing Coolant 6 27 Anti Freeze 6 28 Replacing Radiator Hose 6 28 Replacing Power Steering Hose 6 28 Replacing HST Oil Line 6 28 Replacing Fuel Hose 6 28 Every 200 HOURS 6 22 Replacing Engine Oil Filter 6 22 Replacing Hydraulic Oil Transmission Oil Filter 6 22 Checking Radiator Hose and Clamp 6 22 Checking Power Steering ...

Page 146: ...lic Oil Filter 6 11 Changing Transmission Fluid 6 12 Changing Front Axle Case Oil 6 13 Adjusting Brake Pedal 6 13 INSTRUMENTPANELAND SWITCHS 4 6 Key Switch 4 7 Turn Signal Head Light Switch 4 7 PTO Change Switch 4 8 Hazard Lamp Switch 4 8 Tachometer Hour Meter 4 9 Coolant Temperature Gauge 4 9 Fuel Gauge 4 9 Differential Lock Indicator 4 10 Coolant Level Warning Lamp 4 10 Hydraulic System Waring L...

Page 147: ... 20 Seat 4 21 Position Control Levers 4 22 External Position Control Lever 4 22 Joy stick Lever 4 22 OPERATING NEWTRACTOR 5 3 Changing Lubricating Oil for New Tractor 5 3 OPERATINGTHEENGINE 5 4 Starting The Engine 5 4 Stopping The Engine 5 6 Warming Up 5 7 Jump Starting 5 8 OPERATING THE P T O 1 10 OPERATINGTHETRACTOR 1 5 5 9 Starting The Tractor 5 9 Stopping The Tractor 5 12 Parking 5 12 How To T...

Page 148: ...sing Water 6 30 Replacing Fuse 6 30 Replacing Light Bulb 6 31 Checking Coolant 6 31 SERVICE INTERVALS 9 2 SERVICING THE TRACTOR 1 11 SERVICING 2 2 SHUTTLESHIFT 4 17 SPECIFICATIONS 3 2 SUNROOF 4 30 STORAGE 7 2 Battery 6 18 TACHOMETER 4 9 THREE POINTHITCH 5 21 3 POINT HITCH CONTROL SYSTEM 5 18 Position control 5 18 Draft control 5 18 Mixed control if equipped 5 19 TIRES 5 23 Inflation Pressure 5 23 ...

Page 149: ...INDEX 9 7 TREAD 5 24 Front Wheels 5 24 Rear Wheels 5 25 TROUBLESHOOTING 8 2 U USING3 POINTHITCH 1 10 5 21 V VALVE CLEARANCE ADJUSTING 6 26 W WARM UP 5 7 WORKING LIGHT 4 26 WIPER 4 27 ...

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Kioti DK451, Owner'S Manual

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