Kioti CK22 Instruction Manual Download

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3-POINT HITCH CONTROL SYSTEM ....................... 7-2

AUXILIARY HYDRAULICS ........................................... 7-5

HYDRAULIC UNIT

Summary of Contents for CK22

Page 1: ...s set forth by the KIOTI Engineering Department Knowledge of tractor operation is essential for many years of dependable service and reliability To help new owner s familiarize themselves with the KIOTI CK22 it is the policy of KIOTI tractor to provide an owner s manual which includes helpful information about tractor safety operation and maintenance If the information you seek is not found in thi...

Page 2: ...ondition may result in damage to your vehicle or its equipment if the caution is not heeded Follow the advice provided with the caution WARNING This indicates that a condition may result in harm serious injury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning This mark indicates emphasis on notable characteristics of work ing procedures and i...

Page 3: ...ural Engineers USA American Society of Testing and Materials USA Feet Per Minute High Speed Middle Speed Low Speed Hydrostatic Transmission Meters Per Second Power Take Off Right hand and Left hand sides are determined by facing in the direction of forward travel Roll Over Protective Structures Revolutions Per Minute Revolutions Per Second Society of Automotive Engineers USA Slow Moving Vehicle ...

Page 4: ...AL SYMBOLS Fuel Level Engine Coolant Temperature Parking Brake Battery Charging Condition Engine Oil Pressure Turn Signal Power Take Off Clutch Control ON Position Power Take Off Clutch Control OFF Position Differential Lock Position Control Lowered Position HazardWarning Lights Headlight Low Beam Headlight High Beam Four Wheel Drive ON Fast Slow Coolant Preheat ...

Page 5: ...CIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION THREE POINT HITCH DRAWBAR HYDRAULIC UNIT TIRES TREAD AND BALLAST MAINTENANCE PERIODIC SERVICE STORAGE TROUBLESHOOTING OPTIONS INDEX TABLE OF CONTENTS SECTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ...

Page 6: ...TING THE TRACTOR 1 2 OPERATING THE TRACTOR 1 5 DRIVING THE TRACTOR 1 8 PARKING THE TRACTOR 1 9 OPERATING THE PTO 1 10 USING 3 POINT HITCH 1 10 SERVICING THE TRACTOR 1 11 TRACTOR SAFETY LABELS 1 14 SAFETY PRECAUTIONS ...

Page 7: ...our tractor 7 When starting the tractor make sure your path is clear of people to avoid accidents caused by sudden movements 8 Before making reverse movements with your tractor you should always check to see that the path is clear 1 It is recommended that you read and understand this entire manual before operation of your new tractor Fail ure to do so could result in accidents or injury 2 Only per...

Page 8: ...ctor unless a passenger seat is installed Keep bystanders away from the tractor while in operation 14 When getting on and off the tractor handholds and step plates should always be used This will help to prevent accidental slips trips and falls 15 Be sure to scrape off mud or soil from your shoes before mounting the tractor 051O103C 051O104C 051O105C 9 Never operate this tractor or any other agric...

Page 9: ...ays use seat belt when the trac tor is equipped with a ROPS Never use the seat belt when tractor is not equipped with a ROPS 21 Extra caution should be taken when driving tractors with narrow tread widths For added stability you should adjust your rear wheel tread width see page 8 4 19 Before starting your tractor you should depress the clutch and make sure that all shift levers are in the neutral...

Page 10: ... bodily injury 2 Do not park your tractor on a steep incline and remember to shut off the engine and PTO before dismount ing the tractor OPERATING THE TRACTOR 3 Do not operate your tractor in an en closed building without the proper ventilation Exhaust fumes contain carbon monoxide and may cause series injury or death 051O109C 051O108C 051O110C ...

Page 11: ... the tractor 5 Pull only from the drawbar Never hitch anything to the axle housing or any other point except the drawbar Pulling from any other location only increase the risk of serious personal injury or death 6 If the front of the tractor tends to rise up when heavy implements are at tached to the three point hitch weights should be installed on the tractor Do not operate the tractor with a lig...

Page 12: ... for safe tractor operation 15 When working in groups always let the others know what you are go ing to do before you do it 16 Never freewheel Disengaging the clutch or shifting into neutral while descending a slope as this could lead to a loss of control 17 Do not operate near ditches holes embankments or other terrain fea tures which may collapse under the tractor s weight The risk of tractor up...

Page 13: ...r 1 Lock the brake pedals together when traveling at road speeds Brake both wheels simultaneously when mak ing an emergency stop Uneven braking at road speeds could cause the tractor to tip over DRIVING THE TRACTOR 1 Interlock 2 Brake Pedal L 3 Brake Pedal R 1 Interlock 2 Brake Pedal L 3 Brake Pedal R MANUAL type 051O118C 051O117C 051O116C HST type ...

Page 14: ...may lose the ability to steer 8 Avoid sudden movements of the steering wheel as this can cause a loss of control of the tractor This risk is especially great when trav eling at road speeds 9 Do not operate an implement while the tractor is on the road Lock the three point hitch in the raised position 10 When towing other equipment use a safety chain and place an SMV emblem on it as well 1 Disengag...

Page 15: ...re in neutral and all moving components have com pletely stopped before connecting disconnecting adjusting cleaning or servicing any PTO driven equipment 2 Keep the PTO shield in place at all times Replace the PTO shaft cap when the shaft is not in use 3 Before installing or using PTO driven equipment read the manufacturer s manual and review the safety labels 051O122C 051O121C 051O123C attached t...

Page 16: ... parking brake place the gear shift le ver in neutral and stop the engine 1 Do not smoke while working around the battery or when refueling your tractor Keep all sparks and flames away from the battery and fuel tank The battery presents an explosive hazard because it gives off hydro gen and oxygen especially when recharging SERVICING THE TRACTOR 6 Do not remove the radiator cap while the coolant i...

Page 17: ... wheel bolts have been tightened to the specified torque 13 Escaping hydraulic fluid under pres sure has sufficient force to pen etrate skin causing serious per sonal injury Be sure to release all residual pressure Before discon necting hydraulic lines Before adding pressure to the hy draulic system make sure that all connections are tight and that all line pipes and hoses are free of damage 7 Whe...

Page 18: ...otection is also highly recommended If injured by escap ing fluid see a medical doctor at once This fluid can produce gan grene and or severe allergic reaction 15 Keep environmental pollution in mind When replacing coolant or oil dispose of it the right way Be sure to observe all relevant regulations when you dispose of engine oil transmission oil fuel coolant filters and battery 051O130C 051O131C...

Page 19: ...CK22 1 14 051O132C TRACTOR SAFETY LABELS ...

Page 20: ...1 15 SAFETY PRECAUTIONS 3 Part No T4625 52361 2 Part No T4625 52351 1 Part No T2350 54122 4 Part No T2325 50743 5 Part No T2325 50512 6 Part No T2445 50724 ...

Page 21: ...CK22 1 16 9 Part No T2615 54112 7 Part No T2615 53561 8 Part No T2350 54141 ...

Page 22: ...2 SERVICING 2 2 SERVICING OF TRACTOR ...

Page 23: ...Identification No Engine Serial No Transmission Serial No To be filled in by purchaser Date of Purchase 051O201C 1 S N Identification Plate 2 Transmission Serial Number 3 Engine Serial Number Your dealer is interested in your new tractor and has the desire to help you get the most value from it After read ing this manual thoroughly you will find that you can do some of the regular maintenance your...

Page 24: ...3 SPECIFICATIONS 3 2 IMPLEMENT LIMITATIONS 3 4 TRAVELING SPEED 3 5 SPECIFICATIONS ...

Page 25: ...rpm Mid rpm Pump capacity Max flow rate min gpm 3 point hitch Maximum lifting capacity 24in aft of hitch kg lbs Hydraulic lift control system Steering CK22 Drive train Hydraulic system MECHANICAL 16 5 12 3 2800 synchro constant 6F 2R Transmission 3C100A Liquid cooled 3 cylinder diesel 22 16 4 1 007 61 45 2 800 20 5 28 Dry type single stage Standard Wet disc type 1 speed 540 rpm at 2 646 engine rpm...

Page 26: ... size Model Front AG TURF INDUSTRIAL Rear AG TURF INDUSTRIAL Forward At rated engine rpm km h mph Reverse At rated engine rpm km h mph Overall length with 3p mm in Overall width minimum tread mm in Overall height Top of ROPS mm in Wheel base mm in Min ground clearance mm in Tread Front mm in Rear mm in Min turning radius with brake m Ft Weight with rops kg lbs CK22 Traveling speeds Dimensions NOTE...

Page 27: ...rranty NOTE Implement size may vary depending on soil types and field conditions Lifting Capacity max loading weight The max allowable load which can be put on the 24 in aft of hitch W0 Implement weight The implement s weight which can be put on the lower link W1 Max drawbar load W2 Trailer loading weight The max loading weight for trailer without trailer s weight W3 051O301C Lifting Capacity max ...

Page 28: ...W HIGH Main Reverse Reverse Forward 1 2 3 1 2 3 Speed 1 10 0 680 1 70 1 056 3 50 2 170 1 36 0 845 5 11 3 175 7 88 4 896 16 24 10 091 6 31 3 920 km h mile h km h mile h HI LOW LOW HIGH Main Forward Reverse Forward Reverse Speed 0 5 80 0 3 604 0 3 62 0 2 249 0 14 17 0 8 805 0 9 37 0 5 822 Forward ...

Page 29: ...rame Mid Mower Tiller Box Blade Rear Blade Rotary Cutter Belt Guard Chain Guard Bale Transport Core Aerator Remarks Max Bucket width mm in Max Diging depth mm ft in Max Cutting width mm in Max Cutting width mm in Max Cutting width mm in Max Cutting width mm in Max Cutting width mm in Max Cutting width mm in Max Cutting width mm in Max Width mm in Max Width mm in Remarks Operating Capa 300kg 660lbs...

Page 30: ...4 EXTERIOR VIEW 4 2 INSTRUMENT PANEL AND SWITCH 4 4 FOOT AND HAND CONTROLS 4 5 DESCRIPTION OF OPERATING SYSTEM ...

Page 31: ...4 2 CK22 1 Seat 2 Steering Wheel 3 Hood Bonnet 4 Head Light 5 ROPS 6 Turn Signal Lamp 7 Fender 8 Side Cover 051O401C EXTERIOR VIEW ...

Page 32: ...4 3 DESCRIPTION OF OPERATING SYSTEM 1 Fuel Tank Cap 2 Top Link 3 Stop Lamp 4 Crank Lifting Rod 5 PTO Shield 6 Telescopic Sway bar 7 Lower Link 8 Draw Bar 051O402C ...

Page 33: ...L AND SWITCHES 051O403C 1 Tachometer 2 Fuel Gauge 3 Coolant Temp Gauge 4 Left Turn Indicator 5 Right Turn Indicator 6 Turn Signal Switch Light Switch 7 Horn Switch only EU 8 Key Switch 9 Hazard Lamp Switch 10 Engine Stop Knob ...

Page 34: ...ever 3 Joystick Lever 4 Clutch Pedal 5 Brake Pedal L 6 Brake Pedal R 7 Main Gear Shift Lever 8 Foot Throttle 9 Position Control Lever 10 Range Gear Shift Lever Hi Lo 11 Mid PTO Gear Shift Lever 12 Rear PTO Gear Shift Lever 13 Front Wheel Drive Lever 14 Differential Lock Pedal 15 3 Point Hitch Lowering Speed Knob ...

Page 35: ... Pedal R 6 Main Gear Shift Lever 7 Foot Throttle 8 Position Control Lever 9 Range Gear Shift Lever Hi Lo 10 Mid PTO Gear Shift Lever 11 Rear PTO Gear Shift Lever 12 Front Wheel Drive Lever 13 Differential Lock Pedal 14 3 Point Hitch Lowering Speed Knob 15 Handbrake NOTE The rearview mirror and the seat are only for the EU spec ...

Page 36: ...6 Brake Pedal L 7 Brake Pedal R 8 Speed Control Pedal 9 Position Control Lever 10 Range Gear Shift Lever Hi Lo 11 Mid PTO Gear Shift Lever 12 Rear PTO Gear Shift Lever 13 Front Wheel Drive Lever 14 Differential Lock Pedal 15 3 Point Hitch Lowering Speed Knob CK22H 051O405C NOTE The rearview mirror and the seat are only for the EU spec ...

Page 37: ...5 PRE OPERATION 5 2 OPERATING NEW TRACTOR 5 3 OPERATING THE ENGINE 5 4 OPERATING THE TRACTOR 5 11 OPERATION ...

Page 38: ...ee daily check in the pe riodic service section Check all danger and warning labels PRE OPERATION It is a good practice to know the con dition of your tractor before you start it You should perform a routine check before each use CHECK ITEM To avoid personal injury Be sure to check and service the tractor on a level surface with the engine shut off and the park ing brake ENGAGED Follow the refueli...

Page 39: ...new tractor the following precautions should be observed You should not operate your tractor at full speed for the first fifty hours of use Avoid sudden starts and stops In cold climates allow your tractor plenty of time to warm up Do not run the engine at speeds faster than necessary Use due caution when operating your tractor on rough roads or terrain The above precautions are not limited to new...

Page 40: ...youshouldnevercontinu ously start your tractor for more than 10 seconds at a time IMPORTANT Make sure that the parking brake pedals are fully de pressed before pulling the park ing brake lever up IMPORTANT OPERATING THE ENGINE To avoid personal injury You must read and understand the warning and caution labels on your tractor Proper ventilation is required when operating your tractor in side a bui...

Page 41: ...IN NEUTRAL POSITION HST TYPE 5 MAIN SHIFT LEVER TO NEUTRAL POSITION MANUAL TYPE 6 PLACE THE RANGE GEAR SHIFT LEVER HI LO IN NEU TRAL POSITION NOTE The speed control pedal automati cally return to neutral when the operator s foot is released from the pedal 1 P T O Clutch Lever 2 Speed Control Pedal 3 Range Gear Shift Lever Hi Lo ON OFF HI High N NEUTRAL POSITION Lo Low 051O503C ...

Page 42: ...SITION 9 INSERT THE KEY INTO THE KEY SWITCH AND TURN IT ON MAINTAIN IT UNTIL THE PRE HEAT LAMP IS TURNED OFF APPROX 8 SEC 7 MOVE THE POSITION CONTROL LEVER To lower implement move the position control lever forward 1 Position Control Lever A DOWN 1 Hand Throttle Lever 2 Brake Pedal R INCREASE DECREASE 051O505C 051O506C ...

Page 43: ...edure 3 Prior to restarting be sure that the flywheel is completely stopped 4 For manual preheating turn and hold the key from ON to preheat position Only when the range shift lever in neutral position the motor can be started HST Only with the shuttle lever in neu tral position the motor can be started Manual 11 CHECK TO SEE THAT ALL THE WARNING LAMPS ON THE IN STRUMENT CLUSTER TURN OFF 1 Headlig...

Page 44: ...ned ON to pre heat the engine and goes off auto matically when preheat is completed 3 The parking brake warning lamp comes on while parking brake is ap plied and goes off when it is released If any lamp remains on immediately stop the engine and determine the cause Daily checks with the Easy Check only are not sufficient Never fail to conduct daily checks carefully by referring to Daily Check See ...

Page 45: ...ydraulic pressure for some time after engine start up This in turn can result in trouble to the hydraulic system To prevent the above observe the following instructions Warm up the engine at a high idle according to the table below WARM UP AND TRANSMISSION OIL INTHELOWTEMPERATURERANGE Do not operate the tractor un der full load condition until it is sufficiently warmed up IMPORTANT Ambient tempera...

Page 46: ... where the jumper cables will reach 2 Engage the parking brake of the trac tor and shift the transmission gear to the neutral position 3 Put on safety goggles and rubber gloves 4 Attach the red clamp to the positive terminal of the dead battery and at tach the other end to the positive ter minal of the helper battery 5 Clamp the black cable to the Engine hooks or other ground source and at tach th...

Page 47: ...tasks from a safe and stable position at the rear of the tractor Folding the ROPS should only be donewhenabsolutelynecessary and should be returned to the up rightpositionassoonaspossible CAUTION To avoid personal injury Hold the ROPS tightly with both hands and fold the ROPS slowly and carefully CAUTION 051O512C 3 Align pin holes insert set pin and secure them with the clip pin To avoid personal ...

Page 48: ...he driver to ride on the tractor CAUTION 051O513C 051O514C TO RAISE THE ROPS TO UPRIGHT POSITION 1 Remove both the grip bolt clip pin and set pin 2 Raise ROPS to the upright position 3 Align pin holes insert set pin and secure them with the clip pin 4 Fix the ROPS with the grip bolt To avoid personal injury Make sure that pins are properly installed and secured 1 Grip Bolt 2 Set Pin 3 Clip Pin CAU...

Page 49: ...o sition up or down in accordance with operator s Use the lever when you change the seat position 2 When you change the seat position front or rear pull the lever up and push or pull seat to front or rear direction 3 When you change the suspension of the seat you can adjust the suspen sion of the seat using the lever Pull the lever front direction and move the lever left or right For one seated oc...

Page 50: ...djust lever and slide the seat backward or forward as required 1 Seat Belt Adjust the seat belt for proper fit and connect to the buckle The seat belt is an auto locking retractable type 3 SEAT BELT After adjusting the operator s seat be sure to check that the seat is properly locked IMPORTANT To avoid personal injury Always use your seat belt when the ROPS is installed Do not use the seat belt if...

Page 51: ...rlock the right and left pedals as illustrated 2 Use individual brakes to assist in making sharp turns at slow speeds Field Operation Only Disengage the brake pedal interlock and depress only one brake pedal 3 Be sure brake pedals have equal ad justment when using locked together 1 BRAKE PEDAL RIGHT AND LEFT WARNING To avoid personal injury Applying one rear wheel brake at a time can cause the tra...

Page 52: ...ear and en gine speeds according to the type of job you are doing IMPORTANT 4 RAISE THE IMPLEMENT The clutch is disengaged when the clutch pedal is fully pressed down 5 DEPRESS THE CLUTCH PEDAL 1 Position Control Lever A UP 1 Clutch Pedal 051O522C 051O523C To avoid personal injury Donotreleasetheclutchsuddenly it may cause the tractor to lunge forward unexpectedly CAUTION ...

Page 53: ...D EU MANUAL Type 1 MAIN GEAR SHIFT LEVER The main shift uses a syncro mesh and a constant mesh Rotary power which is transmitted from engine to gear shaft via the clutch is changed in three ways by operating the main shift lever to shift the shifters and transmits to the counter shaft N NEUTRAL POSITION HI HIGH LO Low ...

Page 54: ...htly de press the speed control pedal to ro tate the gears inside of transmission Release the speed control pedal to neutral HST only 3 Depress clutch pedal and then shift the range gear shift lever To avoid transmission damage depress clutch pedal and stop tractor before shifting between ranges IMPORTANT It may be easy to stall the engine when operating the tractor in high range at low engine rpm...

Page 55: ...er or when working with front end loader 2 When working in sandy soil 3 When working on a hard soil where a rotary tiller might push the tractor forward To avoid personal injury You should not engage your front wheel drive while traveling at road speeds This can cause your tractor to stop quickly and unexpectedly IMPORTANT Engage the front wheel drive only when the engine stops and do not shift if...

Page 56: ...UTCH PEDAL 051O528C HST Type MANUAL Type 1 Hand Throttle Lever 2 Foot Throttle INCREASE DECREASE 7 ACCELERATE THE ENGINE 1 HANDTHROTTLE LEVER Pushing the throttle lever forward de creases engine speed and pulling it back increases engine speed 2 FOOTTHROTTLE MANUALType Use the foot throttle when traveling on the road Press down on it for higher speed The foot throttle is in terlocked with the hand...

Page 57: ... the selected position To Engage Speed Set Device 1 Accelerate speed to desired level us ing Speed Control Pedal and pull the cruise control up to the ON position 2 Release Speed Control Pedal and desired speed will be maintained To Disengage Speed Set Device 1 Place the lever to the off position To avoid personal injury and maintain optimum control of tractor do not use the cruise control at high...

Page 58: ...he clutch and brake pedal Manual model 3 After the tractor has stopped disen gage the PTO lower the implement shift the transmission into neutral release the clutch pedal and set the parking brake STOPPING 051O531C HORN 1 Horn Switch 2 Horn only EU ...

Page 59: ...ddenly slows or accelerates Unusual noises are heard Exhaust fumes become dark 051O532C Frequently check all gauges to verify the tractors operating status NOTE 1 Battery Charging Warning Lamp 2 Tachometer 3 Engine Oil Pressure Warning Lamp 4 Fuel Gauge 5 Coolant Temperature Gauge ...

Page 60: ... the tractor while warn ing lamps are on INSTRUMENT CLUSTER 1 Headlight High Beam Lamp 2 Battery Charging Warning Lamp 3 Parking Brake Lamp 4 Glow Plug Indicator 5 Left Turn Indicator 6 Tachometer 7 Right Turn Indicator 8 Engine Oil Pressure Warning Lamp 9 Fuel Gauge 10 Hour Meter Indicator 11 Coolant Temperature Gauge 051O533C ...

Page 61: ... slightly to the stop to relieve any pressure before removing cap completely CAUTION TACHOMETER The tachometer indicates the engine speed and the 540rpm PTO operating speed The hour meter indicates in five digits the hours that the tractor has been operated When the key switch is on the fuel gauge indicates the fuel level Be careful not to empty the fuel tank Otherwise air may enter the fuel syste...

Page 62: ... lamp illuminates on the instrument cluster Illumination at KEY ON START OFF is normal BATTERY CHARGING WARN ING LAMP In the event a warning indicator lamp illuminates while operating the tractor immediately shut the engine off and consult with your KIOTI dealer NOTE HEAD LIGHT HIGH BEAM PILOT LAMP When head lights are turned to high an indicator lamp will illuminate on the dash 051O537C 051O538C ...

Page 63: ... signal lamp switch is turned left or right the corresponding indica tor will illuminate in green When the key switch is turned to the ON position the glow plug indicator will illuminate 051O540C 051O541C 051O542C Glow plug operation is controlled by engine water temperature The glow plug indicator will only illumi nate if water temperature is below 60 C 140 F NOTE ...

Page 64: ...ess the brake pedals 3 latch the brake pedals with the parking brake lever PARKING BRAKE LEVER 1 Parking Brake Lever 2 Brake Pedals 3 Interlock A DEPRESS B PUSH DOWN PARKING To avoid personal injury Always set the parking brake and stop the engine before leav ing the tractor seat When parking the vehicle on a hill position the shift lever in low forward 1st gear for uphill and low reverse 1st gear...

Page 65: ...ck engaged Do not attempt to turn with the differential lock engaged When using the differential lock always slow the engine and press the differential lock down If the differential lock cannot be released in the above manner step lightly on the brake pedals alternately IMPORTANT 051O545C 051O544C 1 Handbrake 2 Push button A conventional handbrake lever 1 is in stalled to the right of the driver s...

Page 66: ...point hitch mounted implement attached be sure to have suffi cient front weight on the tractor to maintain steering ability CAUTION OPERATING ON SLOPES AND ROUGHTERRAIN To avoid personal injury Always back up when going up a steep slope Driving forward could cause the tractor to tip over backward Stay off hills and slopes too steep for safe operation Avoid changing gears when climbing or descendin...

Page 67: ...y to the stop the relief valve is activated Do not hold the steer ing wheel in this position for a long period of time 3 To avoid tire wear and front end dam age only turn steering wheel while moving 1 Be sure that the wheels are adjusted to provide the maximum stability possible 2 You should slow down for rough roads slope and sharp turns This is especially important when you are transporting hea...

Page 68: ...eed Toavoiddamageoftransmission before shifting the PTO gear shift lever fully disengage the main clutch 1 Mid PTO Gear Shift Lever 2 Rear PTO Gear Shift Lever OFF ON To avoid personal injury Disengage PTO stop engine and allow all rotating components to come to a complete stop before connecting disconnecting adjusting or cleaning any PTO driven equipment CAUTION IMPORTANT Model Engine Speed min 1...

Page 69: ...when the PTO shaft is not in use 1 Mid PTO Lever 2 Rear PTO Lever To use the mid PTO shift the PTO le ver to engaged position This shifting requires clutch pedal operation WARNING To avoid personal injury Beforeoperation besuretoselect the correct PTO lever mid rear Do not operate rear PTO driven implements and mid PTO driven implements at the same time 1 PTO 2 PTO Shaft Cap 1 REAR AND MID PTO SPE...

Page 70: ...5 34 CK22 2 MID PTO SHAFT COVER The mid PTO is available for KIOTI ap proved implements 1 Mid PTO 2 Mid PTO Shaft Cap 3 Bolt 051O551C ...

Page 71: ...6 THREE POINT HITCH DRAWBAR 6 2 3 POINT HITCH 6 3 DRAWBAR 6 4 THREE POINT HITCH DRAWBAR ...

Page 72: ...6 2 CK22 1 Top Link 2 Lifting Rod Left 3 Lifting Rod Right 4 Telescopic stabilizer 5 Lower Link 6 Drawbar 051O606C THREE POINT HITCH DRAWBAR ...

Page 73: ... LIFTING ROD RIGHT Lift Rod To adjust the horizontal posi tion of the implement twist the turn buckle on the right lift rod Most imple ments are designed to operate level Set the position desired by tightening the set nut against the turn buckle To avoid personal injury Be sure to stop the engine Do not stand between tractor and implement unless parking brake is applied Before attaching or detachi...

Page 74: ...ution when adjusting the check chains Heavy implement can move causing harm 051O605C 051O604C 1 Turn Buckle 3 Nut 2 Check Chains To adjust the check chains loosen the set nuts and twist the turn buckles on both sides until the desired amount of sway is reached Set the adjustment by tightening the set nuts against the turn buckles CHECKCHAINS Check chains are used to adjust the side sway that your ...

Page 75: ...7 3 POINT HITCH CONTROL SYSTEM 7 2 AUXILIARY HYDRAULICS 7 5 HYDRAULIC UNIT ...

Page 76: ...top the engine 2 Set the hydraulic control le ver to the DOWN position and start the engine 3 Operate the engine at low idle speed for at least 30 sec onds to bleed air from the system Do not operate until the engine is warmed up If operation is at tempted when the engine is still cold the hydraulic system may be damaged If noises are heard when imple ment is lifting after the hydrau lic control l...

Page 77: ... LOWER LIMIT The lower limit can be adjusted by mov ing the position of the locker Shifting the locker backward raises the lower limit and shifting the locker forward low ers the lower limit Hydraulic block type outlet is useful when adding hydraulically operated equipment such as front end loader front blade etc WHEN IMPLEMENT ISATTACHED 1 Remove the plugs 2 Route the implement inlet outlet and r...

Page 78: ...Out When implement is not attached When implement is attached 1 To Hydraulic Control Valve 3 point hitch 2 To Power steering PS type only 3 From Gear Pump 4 To Gear Pump Relief Valve 5 From Implement 6 To Implement The main components of the hydraulic block outlet are shown in the figure The hydraulic block outlet is used to take power out from the tractor to operate the implements that require hy...

Page 79: ... s control valve T To the Tank P From the Pump A1 A1 PORT A2 A2 PORT B1 B1 PORT B2 B2 PORT Boom Cylinder A1 B1 Bucket Cylinder A2 B2 051O707C 051O706C Do not move the control lever into float position when the bucket is off the ground IMPORTANT If the boom or bucket does not work in the directions indicated in the label lower the bucket to the ground stop the engine and relieve all hydraulic press...

Page 80: ... lief valve Forcing oil through the relief valve for extended periods will overheat the oil When using the tractor hydrau lic system to power front loader do not operate boom and bucket cylinders simultaneously IMPORTANT Port A B C D Coupler Size PT 1 2 Move the lever up or down and hold This will raise or lower the implement 1 Remote Control Valve Lever A A Port C Push B B Port D Pull REMOTE CONT...

Page 81: ... slightly to make sure couplers are firmly connected CAUTION DISCONNECTING 1 Lower the implement first to the ground to release hydraulic pressure in the hoses 2 Clean the couplers 3 Relieve pressure by moving hydrau lic control levers with engine shut off Pull the hose straight from the hy draulic coupler to release it 4 Clean oil and dust from the coupler then replace the dust plugs Your local K...

Page 82: ...8 TIRES 8 2 TREAD 8 3 BALLAST 8 4 TIRES TREAD AND BALLAST ...

Page 83: ...2 22 psi 241 kPa 2 5 kgf cm2 35 psi Rear Tire sizes Front 9 5 16 6PR 33 x 12 5 16 5 4PR 12 16 5 6PR 6 12 4PR 23 x 8 50 12 4PR 23 x 8 50 12 6PR Do not use tires larger than specified When you intend to mound dif ferent size of tires from equipped ones consult your dealer about front drive gear ratio for details Excessive wear of tires may oc cur due to improper gear ratio IMPORTANT WARNING To avoid...

Page 84: ...2 Change the position of the rim and disk to the desired position and then tighten the bolts 1 215 N m 22 kgf m 160 lbs ft CK22 CK22H 9 5 16 Ag CK22 CK22H 33x12 5 16 5Turf CK22 CK22H 12 16 5 IND 935 mm 36 8 in 995 mm 39 2 in 1 015 mm 40 in Models 890 mm 35 in A Tread Always attach tires as shown in the drawings If not attached as illustrated transmission parts may be damaged When re fitting or adj...

Page 85: ...ur implement owner s manual for the required amount of weight or contact your local KIOTI dealer for a recommendation REAR BALLAST BALLAST OPTIONAL FRONT BALLAST 1 Front End Weights 2 Rear Wheel Weights 051O805C To avoid personal injury Additional ballast will be needed for transporting heavy implements When the imple ment is raised drive slowly over rough ground regardless of how much ballast is ...

Page 86: ...9 SERVICE INTERVALS 9 2 LUBRICANTS 9 4 MAINTENANCE ...

Page 87: ...eering oil line REFERENCE 10 8 10 8 10 10 10 10 10 11 10 12 10 13 10 14 10 17 10 17 10 23 10 14 10 22 10 19 10 9 10 16 10 20 10 25 10 20 10 25 SINCETHEN Every100Hr Every200Hr Every200Hr Every200Hr Every400Hr Every400Hr Every50Hr Every50Hr Every50Hr Every100Hr Every100Hr Every1year Every100Hr Every400Hr Every100Hr Every100Hr Every100Hr Every200Hr Every600Hr Every2years Every200Hr Every2years Change...

Page 88: ...INCETHEN Every100Hr Every2years Every200Hr Every2years Every200Hr Every800Hr Every2years Every2years Service as required 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 Check Replace Check Replace Adjust Adjust Flush Change Bleed Drain Replace Replace Adjust IMPORTANT Fuel line HST oil line Toe in Engine valve clearance Cooling system Coolant Fuel system Clutch housing water Fuse Li...

Page 89: ...rvice Classification CC or CD CK22HST CK22 1 2 3 4 5 6 20 5 28 U S gal 5 7 1 50 U S gal 3 2 0 84 U S gal 3 1 0 82 U S gal No of greasing points 2 Above 25 C 77 F 0 to 25 C 32 to 77 F Below 0 C 32 F SAE30 SAE10W 30 or 15W 40 SAE20 SAE10W 30 or 15W 40 SAE10W SAE15W 30 or 10W 30 18 5 4 89 U S gal 21 6 5 71 U S gal Exxonmobil Shell BP Mobilfluid 423 or 424 Exxon Hydraul 560 DONAX TD TD Plus Tractran U...

Page 90: ...IAL 50 HOURS 10 8 EVERY 50 HOURS 10 13 EVERY 100 HOURS 10 14 EVERY 200 HOURS 10 20 EVERY 300 HOURS 10 22 EVERY 400 HOURS 10 23 EVERY 600 HOURS 10 24 EVERY 800 HOURS 10 24 EVERY 1 YEAR 10 24 EVERY 2 YEARS 10 25 SERVICE AS REQUIRED 10 27 PERIODIC SERVICE ...

Page 91: ...he hood or engine side cover while the engine is running Do not touch muffler or exhaust pipes while they are hot severe burns could result CAUTION 1 Sider Cover A Push To open the tractors hood you should first pull the knob to release the latch To remove the side cover It is not necessary to remove the side cover to do daily check on your tractor 1 Hood Rod ...

Page 92: ... and draw it out again Check to see that the oil level lies between the two notches If the level is too low add new oil to the prescribed level at the oil inlet See LUBRICANTS in Mainte nance Section To avoid personal injury Be sure to stop the engine be fore checking the oil level CHECKING ENGINE OIL LEVEL 1 Oil Inlet 2 Dipstick A Oil Level is Acceptable Within This Range When using an oil from a...

Page 93: ...the level is too low add new oil to the prescribed level at the oil inlet See LUBRICANTS in Maintenance Section 1 Fuel Tank Cap Fuel tank capacity 5 28 U S gals 20 051OA06C If oil level is low do not run engine IMPORTANT To avoid personal injury Do not smoke while refueling Be sure to stop the engine be fore refueling CAUTION CHECKING TRANSMISSION FLUID LEVEL CHECKING AND REFUELING 051OA05C HST Ty...

Page 94: ... the fuel tank fill the tank before parking overnight During cold damp periods of the yearorfortractorsthatsitforlong periods adding a fuel supple ment to disperse water and add lubricity is recommended IMPORTANT No 2 D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service SAE J313 JUN87 Grade of Diesel Fuel Oil According to ASTM D975 NOTE Distillation Tempera...

Page 95: ...up to the full level In case of leakage add anti freeze and water in the specified mixing ratio up to the full level See Flush Cooling System and Changing Coolant in every 2 years maintenance 1 Recovery Tank A FULL B LOW To avoid personal injury Do not remove radiator cap while coolant is hot When cool slowly rotate cap to the first stop and allow sufficient time for excess pressure to escape be f...

Page 96: ...and lenses 2 Replace if broken CHECKING SEAT BELT AND ROPS 1 Always check condition of seat belt and ROPS attaching hardware be fore operating tractor 2 Replace if damaged CHECKING GAUGES METER AND EASY CHECKER Grill and screen must be clean from debris to prevent engine from overheating and to allow good air intake for the air cleaner 1 Radiator Screen A DETACH CLEANINGGRILL RADIATOR SCREENANDOIL...

Page 97: ...h the new oil up to the upper notch on the dipstick 1 Oil Inlet 2 Dipstick A Oil level is acceptable within this range 1 Drain Plug To avoid personal injury Be sure to stop the engine be fore changing the oil Allow engine to cool down sufficiently oil can be hot and can burn CAUTION 051OA09C 051OA10C 1 Engine Oil Filter REPLACING ENGINE OIL FILTER To prevent serious damage to the engine use only a...

Page 98: ...stick Replenish the engine oil up to the prescribed level if necessary To avoid personal injury Be sure to stop the engine be fore changing oil filter cartridge Allow engine to cool down sufficiently oil can be hot and can burn CAUTION ADJUSTING CLUTCH PEDAL MANUAL Proper clutch pedal free travel A 0 8 1 2 in 20 30 mm on the pedal 1 Stop the engine and remove the key 2 Slightly depress the clutch ...

Page 99: ...ew minutes stop it and check the oil level again add oil to the prescribed level 1 Gauge 2 Oil Filler Plug A Oil level is acceptable within this range 051OA15C REPLACINGHYDRAULICOILFILTER TRANSMISSIONOILFILTER 1 Place the oil pan under the hydrau lic oil filter 2 Remove the oil filter 3 Place a film of clean transmission fluid to the rubber seal of the new filter To avoid personal injury Be sure t...

Page 100: ...transmission fluid Run the engine at medium speed for a few minutes to prevent dam age to the transmission IMPORTANT 7 Make sure that the transmission fluid doesn t leak through the seal 8 HST models have a hydraulic filter and HST filter To prevent serious damage to the hydraulic system use only a genuine KIOTI filter IMPORTANT 1 Gauge 2 Oil Filler Plug A Oil level is acceptable within this range...

Page 101: ...ng Plug 3 Drain Plug 051OA19C Oil Capacity 0 82 U S gals 3 1 1 To drain the used oil remove the drain plugs at the bottom of the trans mission case and differentials Drain the oil completely into a drain pan 2 After draining reinstall the drain plug 3 Fill with the new fluid to the upper line of the gauge See LUBRICANTS inMaintenance Section 4 After running the engine for a few minutes stop it and...

Page 102: ...or is operated in extremely wet muddy or dusty conditions you should lubricate the fittings more often 1 Grease Fitting Front bracket axle pivot 2 Grease Fitting Power steering cylinder RH LH 1 Grease Fitting Brake Lever RH LH 1 Grease Fitting Power steering cylinder RH LH 1 Grease Fitting RH Lift Rod 1 Grease Fitting Rear Bracket Axle Pivot 051OA20C 051OA23C 051OA21C 051OA24C 051OA25C ...

Page 103: ...15N M 22kgf m 160lbf ft Check wheel bolts and nuts regularly especially when new If they are loose tighten them as follows CHECKING WHEEL BOLT TORQUE To avoid personal injury Never operate tractor with a loose rim wheel or axle Any time bolts and nuts are loosened retighten to specified torque Check all bolts and nuts fre quently and keep them tight CAUTION 051OA26C EVERY 100 HOURS CHANGING ENGINE...

Page 104: ... dust adheres to the element blow compressed air from the inside turning the element Pressure of compressed air must be under 99 psi 7 kgf cm2 686 kPa 2 When carbon or oil adheres to the element soak the element in de tergent for 15 minutes then wash it several times in water rinse with clean water and dry it naturally Af ter element in fully dried inspect inside of the element with a light and ch...

Page 105: ...ng Air Cleaner Secondary Element in Every 1 Year maintenance IMPORTANT ADJUSTING BRAKE PEDAL 1 Release the parking brake 2 Slightly depress the pedals and mea sure the free travel at the top of the pedal stroke 3 When adjustments are needed loosen the locking nut and turn the turnbuckle until the rod length is at the desired and acceptable limit 4 Re tighten the lock nuts 1 Brake Rod 2 Turnbuckle ...

Page 106: ... E End play Adjustment 2 Please be careful not to bend the parking brake wire for assembling it 3 Please fasten the nut securely not to be loosen the parking brake wire 4 Please assemble the ballof wire to keep on moving freely The adjustment of the parking brake wire should be followed by adjusting the end play of the brake pedal CAUTION ADJUSTING HANDBRAKE ONLY EU CK20 4 Parking Brake Wire 1 5 P...

Page 107: ...ediately and call your local poison information center Wear eye protection and rubber gloves when working around the battery CAUTION To avoid personal injury When the battery is being activated hydrogen and oxygen gases in the battery are ex tremely explosive Keep open sparks and flames away from the battery at all times especially when charging the battery When disconnecting the cable from the ba...

Page 108: ...hen storing the tractor for a long period remove the battery from trac tor and store in a dry place out of direct sunlight 2 The battery self discharges while it is stored Recharge it once every three months in hot seasons and once every six months in cold seasons Table 1 3 A boost charge is only for emergen cies It will partially charge the bat tery at a high rate and in a short time When using a...

Page 109: ...ween pulleys 3 If tension is incorrect loosen the al ternator mounting bolts and using a lever placed between the alternator and the engine block pull the alter nator out until the deflection of the belts falls within acceptable limits 4 Replace fan belt if it is damaged To avoid personal injury Be sure to stop the engine be fore checking belt tension ADJUSTING FAN BELT TENSION 1 Bolt A Check the ...

Page 110: ...the machine operation in a safe place and keep the engine unloaded idling 2 Don t stop the engine suddenly but stop it after about 5 minutes of un loaded idling 3 Keep yourself well away from the ma chine for 10 minutes or while the steam blows out 4 Once the engine has cooled down remove any debris dirt causing overheating Refill the radiator and start the engine again If the over heating issue i...

Page 111: ...actor on a flat place 2 Turn steering wheel so front wheels are in the straight ahead position 3 Lower the implement lock the park ing brake and stop the engine 4 Measuredistancebetweentirebeads center at front of tire hub height 5 Measure distance between tire beads at rear of tire hub height 6 Front distance should be 0 079 0 315 in 2 8 mm less than rear distance If not adjust tie rod length 051...

Page 112: ... the fil ter bowl Rinse the inside with kerosene 3 Take the filter element out and re place it 4 After replacing you should reas semble the filter element making sure that it is free from dust and dirt 5 Bleed the fuel system See Bleed ing the fuel System in the service section If dust and dirt enters the fuel system the fuel pump and in jection nozzles are subject to premature wear To prevent thi...

Page 113: ...If the front axle pivot pin adjustment is not correct front wheel vibration can occur causing vibration in the steering wheel ADJUSTINGPROCEDURE Loosen the lock nut tighten the adjust ing screw all the way and then loosen the screw by 1 6 turn Retighten the lock nut 051OA39C EVERY 1 YEAR REPLACING AIR CLEANER ELEMENT See Cleaning Air Cleaner Element in every 100 hours maintenance ...

Page 114: ...ose the drain cock 4 Fill with clean water and rust inhibitor 5 Follow the rust inhibitor manufac ture s instructions 6 After flushing fill with clean water and anti freeze until the coolant lev el is just below the port Install the radiator cap securely 7 Fill with coolant up to the FULL mark on the recovery tank 8 Start and operate the engine for few minutes 9 Stop the engine and let cool 10 Che...

Page 115: ...zing Point C 24 37 F 12 34 Boiling Point C 106 108 F 222 226 The above date represents indus try standards that necessitate a minimum glycol content in the con centrated anti freeze When the cooling water level drops due to evaporation add water only In case of leakage add anti freeze and water in the specified mixing ratio Anti freeze absorbs moisture Keep unused anti freeze in a tightly sealed c...

Page 116: ...pens remove the plug in the clutch housing and drain water Re member to reinstall the plug to avoid serious damage to clutch DRAINING CLUTCH HOUSING WATER BLEEDING FUEL SYSTEM 1 Plug 1 Fuel Cock A Close B Open 051OA42C 051OA43C BLEEDING PROCEDURE IS AS FOLLOWS 1 Fill the fuel tank with fuel and open the fuel cock 2 Open the air vent cock on the fuel injection pump 3 Start the engine and run for ab...

Page 117: ...f this manual or your local KIOTI dealer for specific information dealing with electrical problems 051OA46C Slow Blow Fuse 60A IMPORTANT 051OA45C Fuses protect the tractor electrical sys tem from potential damage A blown fuse indicates that there is an overload or short somewhere in the electrical system If any of the fuses should blow correct the cause of the short and replace with a new fuse of ...

Page 118: ...1W 5W 21W 21W 1 7W 3 4W Charge Lamp Head Lights AU Head Lights EU Head Lights EN Tail Lights AU Stop Lights AU Front Position Lamps EU Stop Lights Rear Position EU Turn signal Lights Work Light Instrument panel Light 1 2 3 4 5 6 7 8 9 10 No Capacity Protected circuit 1 2 3 4 5 6 7 8 9 Heater Control Timer Relay Customer Use Work Light Head Lights Tail Light Comi Meter Engine Stop Solenoid Stop Lig...

Page 119: ...11 TRACTOR STORAGE 11 2 REMOVING THE TRACTOR FROM STORAGE 11 3 STORAGE ...

Page 120: ...carbon monoxide do not operate the engine in a closed building with out proper ventilation When storing remove the key from the key switch to avoid un authorized persons from operat ing the tractor and getting injured CAUTION 1 Check the bolts and nuts for looseness and tighten if necessary 2 Apply grease to tractor areas where bare metal will rust also to pivot areas 3 Detach the weights from the...

Page 121: ...water leaks 7 With the engine fully warmed up re lease the parking brake and test the brakes for proper adjustment as you move forward Adjust the brakes if necessary REMOVING THE TRACTOR FROM STORAGE 10 Keep the tractor in a dry place where the tractor is sheltered from rain Cover the tractor 11 Store the tractor indoors in a dry area that is protected from sunlight and excessive heat If the tract...

Page 122: ...12 ENGINE TROUBLESHOOTING 12 2 TROUBLESHOOTING ...

Page 123: ...sufficient or dirty fuel The air cleaner is clogged Insufficient fuel Check the fuel tank and the fuel filter Replace filter if necessary Check to see if the fuel line coupler bolt and nut are tight Bleed the fuel system See Bleeding Fuel System in as required maintenance Use oils of different viscosities depending on ambient temperatures Clean battery cables and terminals Charge the battery In co...

Page 124: ...r or reduce load Shift to lower gear or reduce load Fill cooling system to the correct level check radiator and hoses for loose connections or leaks Adjust or replace fan belt Remove all trash Flush cooling system Fuel quality is poor Too much oil The air cleaner is clogged The inside of exhaust muffler is dumped with fuel Injection nozzle trouble Fuel quality is poor Engine overloaded Low coolant...

Page 125: ...13 OPTIONS 13 2 OPTIONS ...

Page 126: ...13 2 CK22 Consult your local KIOTI dealer for further detail Work Light High visibility for night work Front end weights For front ballast RearWheelWeights For rear ballast Sunshade OPTIONS ...

Page 127: ...14 INDEX ...

Page 128: ... BLEEDING FUEL SYSTEM 10 27 C CHANGING ENGINE OIL 10 8 CHANGING ENGINE OIL 10 14 CHANGING FRONT AXLE CASE OIL 10 12 CHANGING FRONT AXLE CASE OIL 10 23 CHANGING LUBRICATING OIL FOR NEW TRACTORS 5 3 CHANGING TRANSMISSION FLUID 10 11 CHANGING TRANSMISSION FLUID 10 23 CHECK DURING DRIVING 5 23 CHECKING AND REFUELING 10 4 CHECKING BRAKE AND CLUTCH PEDALS 10 6 CHECKING ENGINE OIL LEVEL 10 3 CHECKING FUE...

Page 129: ...ENGINE OIL PRESSURE WARNING LAMP 5 26 ENGINE TROUBLESHOOTING 12 2 EVERY 1 YEAR 10 24 EVERY 100 HOURS 10 14 EVERY 2 YEARS 10 25 EVERY 200 HOURS 10 20 EEVERY3200 HOURS 10 22 VERY 400 HOURS 10 23 EVERY 50 HOURS 10 13 EVERY 600 HOURS 10 24 EVERY 800 HOURS 10 24 EXTERIOR VIEW 4 2 F FLUSH COOLING SYSTEM AND CHANGING COOLANT 10 25 FOOT AND HAND CONTROLS 4 5 FRONT BALLAST 8 5 FRONT WHEELS 8 3 FUEL GAUGE 5...

Page 130: ...NGINE 5 4 OPERATING THE PTO 1 10 OPERATING THE TRACTOR 1 5 OPERATING THE TRACTOR 5 11 OPTIONS 13 2 P PTO OPERATION 5 32 PARKING 5 28 PARKING BRAKE LAMP 5 27 PARKING THE TRACTOR 1 9 PRE OPERATION 5 2 R REAR BALLAST 8 4 REAR WHEELS 8 3 REMOTE CONTROL VALVE LEVER 7 6 REMOVING THE TRACTOR FROM STORAGE 11 3 REPLACING AIR CLEANER ELEMENT 10 24 REPLACING ENGINE OIL FILTER 10 8 REPLACING ENGINE OIL FILTER...

Page 131: ...26 SERVICE INTERVALS 9 2 SERVICING 2 2 SERVICING THE TRACTOR 1 11 SPECIFICATIONS 3 2 STARTING 5 12 STARTING THE ENGINE 5 4 STOPPING 5 22 STOPPING THE ENGINE 5 8 T TACHOMETER 5 24 THREE POINT HITCH DRAWBAR 6 2 TIRES 8 2 TO FOLD THE ROPS 5 11 TO RAISE THE ROPS TO UPRIGHT POSITION 5 12 TRACTOR SAFETY LABELS 1 14 TRACTOR STORAGE 11 2 TRAVELING SPEED 3 5 TREAD 8 3 TURN SIGNAL LAMP 5 27 U USING 3 POINT ...

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Kioti CK22, Instruction Manual

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