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Manual 1872 Rev B 001872 0000

5

02

KT-300 FILTER SYSTEM KIT COMPONENTS

FLOW

KT300 FILTER SYSTEM

KIT COMPONENTS

FIGURE 1

WARNINGS:

1. Ensure check valve is installed correctly with respect to flow.  Incorrectly installed check valve can result in 

pump failure and require total rebuild.

2. Hot oil can cause severe burns.  Never remove filter while pump is running.

3. Do not use Teflon tape.  This may void warranty.

NOTES:

1. Use only genuine Tuthill Replacement Oil Filter (part # 058379 0000).  Contact your local Tuthill distributor or 

email [email protected]  to reorder replacement oil filters.

2. When starting KT Pump the green/red gage (#14 FIGURE 2) needle may be in the red until the oil is above 140 

F, this is normal.  If gage needle is in the red when temperature is above 140 F, replace filter.

INSTRUCTIONS:

***ENSURE YOU HAVE RECIEVED ALL PARTS INCLUDED IN PARTS LIST***

1. Lockout/Tagout machine.  Use caution as oil & surfaces may be hot.  Allow pump to cool to at least 100 F before 

proceeding to drain oil.

2. Remove all existing oil plumbing except for the oil pump.

3. Ensure remaining plumbing ports are free of debris.

4. Remove the two bolts in the separator housing where the bracket will be mounted (refer to FIGURE 2).  These 

bolts will not be reused.

5. Loosely attach filter housing/bracket assembly using bolts and washers (#20 & #21 FIGURE 2).

6. Install kit plumbing as shown in FIGURE 2 starting with #1 using the Loctite 567 on all NPT parts. Tighten NPT fittings 

but leave tube fittings loose until assembled.  Tubes may be shortened/cut using a standard tube cutter.  Ensure 

check valve is orientated correctly with flow.

7. Once all plumbing is completely installed, tighten remaining tube fittings.

8. Refill oil per operators manual.

LOCTITE 567

OR EQUIVALENT 

Figure 2-1 – KT-300 Filter Kit 
 

(Retrofit Installation Only)

Summary of Contents for KT-150

Page 1: ... Kit Models KT 150 KT 300 KT 500 KT 850 OPERATOR S MANUAL Manual 1872 Rev B 001872 0000 WARNING Do Not Operate Before Reading Manual Opearator s Manual KT Series Single Stage Triplex Rotary Piston Pump 800 825 6937 www kinneyvacuum com Original Instructions ...

Page 2: ...olicy Thus information illustrations and or specifications to explain and or exemplify a product service or maintenance improvement may be changed at any time without notice Rights Reserved Statement No part of this publication may be reproduced or used in any form by any means graphic electronic or mechanical including photocopying recording taping or information storage and retrieval systems wit...

Page 3: ...wing 3 KT 150 Filter System Kit Parts List 4 KT 300 Filter System Kit Components 5 KT 300 Filter Kit 5 Installation 6 Notes 6 Warnings 6 KT 300 Filter Kit Drawing 7 KT 300 Filter System Kit Parts List 8 KT 500 Filter System Kit Components 9 KT 500 Filter Kit 9 Installation 10 Notes 10 Warnings 10 KT 500 Filter Kit Drawing 11 KT 500 Filter System Kit Parts List 12 ...

Page 4: ...e of Contents Manual 1872 Rev B 001872 0000 KT 850 Filter System Kit Components 13 KT 850 Filter Kit 13 Installation 14 Notes 14 Warnings 14 KT 850 Filter Kit Drawing 15 KT 850 Filter System Kit Parts List 16 ...

Page 5: ...o cool to at least 100 F before proceeding to drain oil 2 Remove all existing oil plumbing except for the oil pump 3 Ensure remaining plumbing ports are free of debris 4 Remove the two bolts in the separator housing where the bracket will be mounted refer to FIGURE 2 These bolts will not be reused 5 Loosely attach filter housing bracket assembly using bolts and washers 20 21 FIGURE 2 LOCTITE 567 O...

Page 6: ...tely installed tighten remaining tube fittings 8 Refill oil per operators manual NOTES 1 Use only genuine Kinney Replacement Oil Filter part 058379 0000 Contact your local Kinney distributor or email Customer Service to reorder replacement oil filters 2 When starting KT Pump the green red gage 14 FIGURE 1 2 needle may be in the red until the oil is above 140 F this is normal If gage needle is in t...

Page 7: ...ual 1872 Rev B 001872 0000 3 01 KT 150 Filter System Kit Components 1 2 3 4 5 6 7 8 10 11 12 13 18 19 24 9 14 17 22 23 FLOW 25 15 16 20 21 KT150 FILTER SYSTEM FIGURE 2 Figure 1 2 KT 150 Filter Kit Drawing ...

Page 8: ...BRASS 1 EA 11 078056 00ST MALE ELBOW 1 2 X 1 2 1 EA 12 157164 00ST 1 2 O D HYDRAULIC STEEL TUBING 1 EA 13 078056 00ST MALE ELBOW 1 2 X 1 2 1 EA 14 058377 0000 FILTER CHANGE INDICATOR GAUGE 1 EA 15 052220 0STZ HEX HEAD CAP SCREW 1 4 20 X 5 8 2 EA 16 053132 0STZ PLAIN WASHER 1 4 ZINCCOATED STEEL 2 EA 17 074923 00ST BRACKET OIL FILTER KT150 1 EA 18 058378 0000 OIL FILTER HOUSING 1 EA 19 058379 0000 O...

Page 9: ...move all existing oil plumbing except for the oil pump 3 Ensure remaining plumbing ports are free of debris 4 Remove the two bolts in the separator housing where the bracket will be mounted refer to FIGURE 2 These bolts will not be reused 5 Loosely attach filter housing bracket assembly using bolts and washers 20 21 FIGURE 2 6 Install kit plumbing as shown in FIGURE 2 starting with 1 using the Loc...

Page 10: ...tely installed tighten remaining tube fittings 8 Refill oil per operators manual NOTES 1 Use only genuine Kinney Replacement Oil Filter part 058379 0000 Contact your local Kinney distributor or email Customer Service to reorder replacement oil filters 2 When starting KT Pump the green red gage 14 FIGURE 2 2 needle may be in the red until the oil is above 140 F this is normal If gage needle is in t...

Page 11: ...ual 1872 Rev B 001872 0000 7 02 KT 300 Filter System Kit Components 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 FLOW KT300 FILTER SYSTEM FIGURE 2 25 Figure 2 2 KT 300 Filter Kit Drawing ...

Page 12: ... 2 NPT BRASS 1 EA 11 078056 00ST MALE ELBOW 1 2 X 1 2 1 EA 12 157167 00ST 1 2 O D HYDRAULIC STEEL TUBING 1 EA 13 078056 00ST MALE ELBOW 1 2 X 1 2 1 EA 14 058377 0000 FILTER CHANGE INDICATOR GAUGE 1 EA 15 052220 0STZ HEX HEAD CAP SCREW 1 4 20 X 5 8 2 EA 16 053132 0STZ PLAIN WASHER 1 4 ZINCCOATED STEEL 2 EA 17 074924 00ST BRACKET OIL FILTER KT300 1 EA 18 058378 0000 OIL FILTER HOUSING 1 EA 19 058379...

Page 13: ...to cool to at least 100 F bef proceeding to drain oil 2 Remove all existing oil plumbing except for the oil pump 3 Ensure remaining plumbing ports are free of debris 4 Remove the two bolts in the separator housing where the bracket will be mounted refer to FIGURE 2 These bolts will not be reused 5 Loosely attach filter housing bracket assembly using bolts and washers 20 21 FIGURE 2 LOCTITE 567 OR ...

Page 14: ...etely installed tighten remaining tube fittings 8 Refill oil per operators manual NOTES 1 Use only genuine Kinney Replacement Oil Filter part 058379 0000 Contact your local Kinney distributor or email Customer Service to reorder replacement oil filters 2 When starting KT Pump the green red gage 14 FIGURE 3 2 needle may be in the red until the oil is above 140 F this is normal If gage needle is in ...

Page 15: ... 1872 Rev B 001872 0000 11 03 KT 500 Filter System Kit Components 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 14 17 18 19 20 21 22 23 24 25 26 27 28 29 30 KT500 FILTER SYSTEM FLOW Figure 3 2 KT 500 Filter Kit Drawing ...

Page 16: ...E GAGE 0 160 PSIG 1 4 NPT BZ MT 1 EA 14 057200 00ST NIPPLE 1 2 NPT X 1 1 8 LG STEEL 1 EA 15 066673 00BR VALVE SPRING CHECK 1 2 NPT BRASS 1 EA 16 078042 00ST MALE CONNECTOR 1 2 X 1 2 1 EA 17 157170 00ST 1 2 O D HYDRAULIC STEEL TUBING 1 EA 18 078056 00ST MALE ELBOW 1 2 X 1 2 1 EA 19 058377 0000 FILTER CHANGE INDICATOR GAUGE 1 EA 20 052220 0STZ HEX HEAD CAP SCREW 1 4 20 X 5 8 2 EA 21 053132 0STZ PLAI...

Page 17: ...ution as oil surfaces may be hot Allow pump to cool to at least 100 F before proceeding to drain oil 2 Remove all existing oil plumbing except for the oil pump 3 Ensure remaining plumbing ports are free of debris 4 Remove the two bolts in the separator housing where the bracket will be mounted refer to FIGURE 2 These bolts will not be reused LOCTITE 567 OR EQUIVALENT Figure 4 1 KT 850 Filter Kit R...

Page 18: ...etely installed tighten remaining tube fittings 8 Refill oil per operators manual NOTES 1 Use only genuine Kinney Replacement Oil Filter part 058379 0000 Contact your local Kinney distributor or email Customer Service to reorder replacement oil filters 2 When starting KT Pump the green red gage 14 FIGURE 4 2 needle may be in the red until the oil is above 140 F this is normal If gage needle is in ...

Page 19: ...1872 0000 15 04 KT 850 Filter System Kit Components FIGURE 2 KT500 FILTER SYSTEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 FLOW Figure 4 2 KT 850 Filter Kit Drawing ...

Page 20: ...1 EA 16 078042 00ST MALE CONNECTOR 1 2 X 1 2 1 EA 17 157173 00ST 1 2 O D HYDRAULIC STEEL TUBING 1 EA 18 078056 00ST MALE ELBOW 1 2 X 1 2 1 EA 19 058377 0000 FILTER CHANGE INDICATOR GAUGE 1 EA 20 052220 0STZ HEX HEAD CAP SCREW 1 4 20 X 5 8 2 EA 21 053132 0STZ PLAIN WASHER 1 4 ZINCCOATED STEEL 2 EA 22 074926 00ST BRACKET OIL FILTER KT850 1 EA 23 058378 0000 OIL FILTER HOUSING 1 EA 24 058379 0000 OIL...

Page 21: ...Manual 1872 Rev B 001872 0000 17 04 KT 850 Filter System Kit Components This page intentionally blank ...

Page 22: ...v B 001872 0000 04 21 For Service Repair Technical Support or Product Sales contact Kinney 4840 West Kearney Street Springfield Missouri USA 65803 8702 O 417 865 8715 800 825 6937 F 417 865 2950 www kinneyvacuum com ...

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