Kingspan Tribune HE Range Installation & Maintenance Instructions Manual Download | Manualshive

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Installation & Maintenance Instructions for an unvented

hot water cylinder with internal thermal expansion

Hot Water

Energy

Storage

Unvented Cylinder

SEPT 2018

13

TYPICAL SCHEMATIC WIRING DIAGRAMS

The diagrams shown relate to the components listed. Other
components and other manufacturers’ components may
vary in their wiring requirements, particularly thermostats.
Always refer to manufacturers’ instructions which may
override the detail in order to function correctly.

VARIANT DUAL THERMOSTAT WIRING

WIRING DIAGRAM 2 x TWO PORT ZONE VALVES (S-PLAN)

Danfoss TPOneM

NO2

N

NO1

S1 S2

NC2

L

COM

Note a link between Live and Com

is required on the TPOneM

(not required for low voltage use)

TWIN HEATING ZONE WIRING DIAGRAM

7B 8B

6B

9B 10B 11B 12B 13B 14B 15B 16B

5B

4B

3B

2B

1B

7T 8T

6T

9T 10T 11T 12T 13T 14T 15T 16T

5T

4T

3T

2T

1T

NC

Danfoss TPOneB

NO

COM

S1

S2

2B

4B

N

9B E

DHW ZONE - BLUE

BR

BL

GR

OR

G/Y

2B

5B

N

9B E

HTG ZONE 1 - RED

BR

BL

GR

OR

G/Y

PUMP

CONNECTOR

BL

BR

G/Y

N

3B

E

15B

2B

6B

N

9B E

HTG ZONE 2 - YELLOW

BR

BL

GR

OR

G/Y

IF FITTED

INCOMING MAINS TO BE CONNECTED TO

GREYED OUT TERMINALS—L,N, EARTH

LINKS ARE FACTORY FITTED AND SHOULD
ONLY BE REMOVED BY A COMPETENT
ELECTRICIAN

E

N

N

L

N

N

N

L

N

E

E

E

E

E

BL

BLUE

BR

BROWN

GR

GREY

OR

ORANGE

W

WHITE

G/Y GREEN/YELLOW

REMOTE SENSOR

(if ﬁ�ed)*

REMOTE SENSOR

(if ﬁ�ed)*

THERMOSTAT

7B

COMMON

8B

2

4B

1

*Op�onal extra.

Available separately

A

B

L

1

2

3

1T

2T

3T

L

N

E

A

B

L

1

2

3

HIGH LIMIT

CUT OUT

TEMPERATURE

SWITCH

1T

2T

3T

1B

2B

3B

HIGH LIMIT

CUT OUT

TEMPERATURE

SWITCH

L

N

IMMERSION

HEATER

BOILER CONTROL

THERMOSTAT

IMMERSION HEATER CONTROL
THERMOSTAT

BR

W

GR

7B

4B

8B

PRE-WIRE CONNECTIONS

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Summary of Contents for Tribune HE Range

Page 1: ...ot water cylinder with internal thermal expansion Customer Service Department Kingspan Tadman Street WAKEFIELD WF1 5QU TEL 0345 260 0258 Email hotwater kingspan com www kingspancylinders com Part No 026447 SEPT 2018 Hot Water Energy Storage Unvented Cylinders GB NI ...

Page 2: ...Commissioning Checklist on page 28 of this installation manual This product requires servicing every 12 months and the Service Record must be maintained Benchmark places responsibilities on both manufacturers and installers The purpose is to ensure that customers are provided with the correct equipment for their needs that it is installed commissioned and serviced in accordance with the manufactur...

Page 3: ...o guarantee of good flow availability In a domestic installation 1 bar and 25 l min should be regarded as the minimum The maximum mains pressure that the inlet control set can accept is 12 bar Consideration should be given to upgrading existing 1 2 15mm cold mains pipework to a larger size if the recommended minimum pressure flow rate is not being achieved ELECTRIC SUPPLY The unvented cylinder req...

Page 4: ...Valve Integrated Dual Thermostat Single High Limit Stat Sensor pocket retaining bungs Robo Kit TP9000 TP5000 Installation Maintenance Instructions Direct Models Indirect Models Solar Indiect Models Indirect pre plumbed models 1 zone heating Indirect pre plumbed models 2 zone heating Solar indirect pre plumbed models 1 zone heating Solar indirect pre plumbed models 2 zone heating Direct Models Elec...

Page 5: ...cing valve non return valve and expansion relief valve are combined together in the inlet control set On 60 180 litre sizes there is no dedicated secondary return boss and the secondary return circuit should be tee d into the cold feed pipe just above the drain elbow SCHEMATIC DIAGRAM Access for maintenance of the valves should be considered Consideration should be given to position of discharge p...

Page 6: ...ure Pressure Relief Valve TPRV mounted on the side of the cylinder This ensures that the cylinder does not have to be drained down in order to service the inlet control set Ensure that the arrow points in the direction of the water flow Turn to test Cold Mains In Balanced Cold Connection Outlet to Cylinder Expansion Relief to Tundish CONNECTING TO THE CYLINDER All of the pipework connections on th...

Page 7: ...ase knob and view of tundish is not blocked SECONDARY CIRCULATION The unvented cylinder can be used with secondary circulation An appropriate WRAS approved bronze circulator should be used in conjunction with a non return valve to prevent backflow On large secondary circulation systems it may be necessary to incorporate an extra expansion vessel into the circuit to accommodate the increased system...

Page 8: ... Discharge should be visible at the tundish The tundish should be located such that any discharge is visible In addition where discharges from safety devices may not be apparent e g people with impaired vision or mobility consideration should be given to the installation of a suitable safety device to warn when discharge takes place e g electronically operated The discharge pipe connected to the p...

Page 9: ...e below the fixed grating and above the water seal b Downward discharges at a low level i e up to 100mm above external surfaces such as car parks hard standings grassed areas etc are acceptable providing that where children play or otherwise come into contact with discharges a wire cage or similar guard is positioned to prevent contact whilst maintaining visibility c Discharges at a high level e g...

Page 10: ...ffuser in bottom of cylinder B 22mm Hot water outlet C1 Immersion heater C2 Secondary immersion heater E Temperature relief valve boss Valve factory fitted to cylinder F 22mm Secondary return Connections A 22mm Cold feed with dip pipe to diffuser in bottom of cylinder B 22mm Hot water outlet C1 Immersion heater C2 Secondary immersion heater D 22mm Coil connections E 1 2 Temperature relief valve bo...

Page 11: ...ial control type and should be connected to the solar sensor The solar sensor supplied as part of the solar controls should be inserted into Pocket G1 and is held in situ with the black sensor pocket retaining bung provided It is necessary to connect the solar pump via the over temperature high limit cut out provided into dry stat pocket G2 to ensure the heat input to the solar coil is interrupted...

Page 12: ...L G O B R G Y ZONE VALVE L N PUMP E 3 2 E C 1 2 HIGH LIMIT CONTROL Mains supply double pole fused spur 230 220 3amp L N E E C 1 2 HIGH LIMIT CONTROL Mains supply double pole fused spur 230 220 3amp L N E 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 B L G O B R G Y ZONE VALVE 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 B L G O B R G Y ZONE VALVE L N PUMP E 3 2 E C 1 2 HIGH LIMIT CONTROL Mains supply dou...

Page 13: ...8B 6B 9B 10B 11B 12B 13B 14B 15B 16B 5B 4B 3B 2B 1B 7T 8T 6T 9T 10T 11T 12T 13T 14T 15T 16T 5T 4T 3T 2T 1T NC Danfoss TPOneB NO COM S1 S2 2B 4B N 9B E DHW ZONE BLUE BR BL GR OR G Y 2B 5B N 9B E HTG ZONE 1 RED BR BL GR OR G Y PUMP CONNECTOR BL BR G Y N 3B E 15B 2B 6B N 9B E HTG ZONE 2 YELLOW BR BL GR OR G Y IF FITTED INCOMING MAINS TO BE CONNECTED TO GREYED OUT TERMINALS L N EARTH LINKS ARE FACTORY...

Page 14: ...missioning may cause water to reach scalding temperatures at the outlets 150910 ver1 0 The diagrams below show the wiring within the thermostat box for indirect and direct cylinders respectively The thermostat mounted on the right controls the immersion heater The thermostat on the left switches the controls for the primary heat exchanger On reciept the thermostat probes will be inserted into the ...

Page 15: ...Electric or Oil but must be under effective thermostatic control Uncontrolled heat sources such as some AGA s back boilers solid fuel stoves etc are NOT SUITABLE Please contact our Technical department for guidance Connect to Position G for the radiator circuits Twin zone heating unit are supplied with 2 port zone valves in positions G and H CONNECTIONS FOR SOLAR COILS Connect to the solar coil as...

Page 16: ...80 1204 1025 822 NF 152 256 264 264 205 1561 580 1270 1091 888 1026 152 256 264 264 242 1806 580 1515 1336 1133 1271 187 291 299 299 285 2076 580 1750 1588 1385 1523 187 291 299 299 N F Not Fitted Not to be used as the primary heat source N F Not Fitted Not to be used as the primary heat source Litres Height mm Dia mm A mm B mm C mm D mm E mm F mm G mm H mm S mm 175 1371 580 1321 1025 806 NF 649 7...

Page 17: ... It will rotate back to its closed position 6 Open the isolation valve fitted before the inlet control set 7 Allow water to run from hot tap for a short period before closing the tap The air expansion volume is now recharged If water continues to discharge from the expansion relief valve then it is recommended to arrange inspection by a competent installer If water discharges from the Temperature ...

Page 18: ... Completion of commissioning fill in the Benchmark check list and leave with the house owner BENCHMARK SCHEME The installer must follow the Benchmark code of practice for the Benchmark certification to be valid The benchmark code of practice can be found on the internet using the following internet site www centralheating co uk and follow links GENERAL Servicing should only be carried out by compe...

Page 19: ...ect immersion heater not switched on or cutout has triggered Check reset Indirect boiler not working Check boiler consult boiler manufacturers instructions Indirect motorised valve fault Check plumbing wiring to motorised valve Indirect cutout in dual stat has operated Reset and investigate cause Water discharges from expansion relief valve If continual pressure reducing valve part of inlet contro...

Page 20: ...er Key supplied with install manual or fitted to preplumbed pipework Long shafted screwdriver Do NOT remove cover without isolating the supply to the product Locate thermostat enclosure on cylinder Loosen screw circled on photograph that holds front cover on to back plate Remove cover to reveal the thermostats and the associated wiring Remove power and earth cables Remove thermostat bulbs from ele...

Page 21: ...If leaks appear DO NOT OVER TIGHTEN Re drain remove element and replace seal Now replace the thermostat bulbs and wiring Start by inserting the RHS thermostat bulb spiral wound first in the top 12o clock element pocket Then follow this with the RHS solid bulb Ensure the bulb is fully inserted to the pocket Insert LHS thermostat bulb spiral wound first in the bottom 6o clock element pocket Then fol...

Page 22: ...the unit First open the hot tap closest to the unit and then open the draining tap WARNING WATER DRAINED OFF MAY BE VERY HOT IMPORTANT After draining the cylinder do not close the hot tap until the cylinder has fully cooled failure to follow this instruction may result in damage to the cylinder and will invalidate the guarantee ANNUAL MAINTENANCE The unvented cylinder requires an annual service in...

Page 23: ...lheating co uk Please ensure that the installer has fully completed the Benchmark Checklist on the inside back pages of the installation instructions supplied with the product and that you have signed it to say that you have received a full and clear explanation of its operation The installer is legally required to complete a commissioning checklist as a means of complying with the appropriate Bui...

Page 24: ... fitted What is the pressure reducing valve setting bar Has a combined temperature and pressure relief valve and expansion valve been fitted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes Are all energy sources fitted with a cut out device Yes No Has the expansion vessel or internal air space been checked ...

Page 25: ... Comments Signature SERVICE 2 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 3 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 4 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 5 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 6 Date Engineer Name Company Name Telephone Number Comments ...

Page 26: ...ions of England and Wales May include SEI registered installers and or FAS trained plumbers who have completed the renewables technology module Any exchanged component will become the legal property of the manufacturer This guarantee is valid provided that The product has been installed by a competent installer and as per the instructions contained in the installation manual and all relevant Codes...

Page 27: ...red by water contamination air pollution and natural disasters Installations outside the United Kingdom or Ireland Any consequential loss loss of profits revenues or receipts howsoever arising from any non conformity or defect affecting the product or from any delay in repair or replacement of the product Any loss or damage caused by delay in conduct of services or supply of parts required to rect...

Page 28: ...e Address Post code Make of product Model size Serial Number Installers Contact details can be found in benchmark log book Date of installation can be found in benchmark log book Signature of homeowner Date Or Signature of developer If new build Date ...

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