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Kingsman ZCVRB47, Installation Instructions Manual

The Kingsman ZCVRB47 Installation Instructions Manual is available for free download from manualshive.com. This manual provides step-by-step guidance on setting up and operating your Kingsman ZCVRB47 product, ensuring a smooth and hassle-free installation process. Access the manual today to get the most out of your new Kingsman appliance.

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ZCVRB47   

 

 

Table of Contents 

 

 

Table of Contents……………………………………………………………...........................................................  2-3 
Safety Screen Installation / Removal................................................................................................................  4 
Pre-installation Questions and Answers / Operating Instructions.....................................................................  5 
Warnings, Installations, and Operations…………………………………............................................................  6-7 
Mobile Home/Manufactured Housing Installation……………………................................................................  8 

INSTALLATION 

Framing Your Gas Fireplace.............................................................................................................................  9 
Nailing Tab Guide.............................................................................................................................................  10 
ZCVRB47 -Facing Requirements- ALL UNITS- Unvented or Vented Chase...................................................  11 
Tile Lip Kit- V47PTLK.......................................................................................................................................  12 
Fireplace Installations in Covered Outdoor Locations......................................................................................  13 
Locating Your Appliance / Fireplace Dimensions.............................................................................................  14 
ZCVRB47 –Unvented Chase VS Vented Chase- Choose Your Installation.....................................................  15 

INSTALLATION – UNVENTED CHASE 

 

Framing Dimensions –Unvented Chase- Ventilation Plates In Place -As Shipped..........................................  16 
Mantel Clearances – Unvented Chase - Ventilation Plates In Place –As Shipped...........................................  17 
Clearance to Combustibles – Unvented Chase -Ventilation Plates in Place -As Shipped...............................  18 

INSTALLATION – VENTED CHASE 

 

Vented Chase –Removal of Ventilation Plates.................................................................................................  19 
Vented Chase – Style 1 – Opening With No Grill.............................................................................................  20-21 
Vented Chase – Style 2 – Opening With Grill..................................................................................................  22-23 
Vented Chase -Style 2 – Opening With Grill - Kingsman V46EG.....................................................................  24 
V46EG Grill Installation....................................................................................................................................  25 
VL60EGS Side Grill Installation........................................................................................................................  26 
Framing Dimensions –Vented Chase -Ventilation Plates Removed.................................................................  27 
Optional Recessed Cavity Dimensions.............................................................................................................  28 
Mantel Clearances –Vented Chase -Ventilation Plates Removed....................................................................  29 
Clearance to Combustibles –Vented Chase -Ventilation Plates Removed......................................................  30 

COMPONENTS AND ACCESSORIES 

Surround Dimensions / Clearances..................................................................................................................  31 
Surround Installation.........................................................................................................................................  32 
UHS Box...........................................................................................................................................................  33 
Component Locations.......................................................................................................................................  33 
Fan Kit Installation............................................................................................................................................  34 
Split Receptacle- Fan Speed Control Outside of Fireplace..............................................................................  35 
Door and Glass Information..............................................................................................................................  36 
Valve Access Cover Removal / Removable Lower Face Panel.......................................................................  37 
ZCV47PL Liner Installation...............................................................................................................................  38-39 
MQVRB46RLF Liner Installation......................................................................................................................  40 

GAS LINE AND MAINTENANCE 

Gas Line Installation………………………………………………………………………………………...................  41 
Millivolt System, Lighting, & Burner Control......................................................................................................  42 
Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace...................................  43 
Burner System Maintenance............................................................................................................................  44 
Gas Conversion Part A.....................................................................................................................................  45 
Gas Conversion Kit For Top Convertible Pilot PART B....................................................................................  46 
Gas Conversion for Modulator – PART C.........................................................................................................  47 
Burner Tube Removal.......................................................................................................................................  48 

2

Summary of Contents for ZCVRB47

Page 1: ...2V3 Ph 204 632 1962 Printed in Canada March 3 2020 Part 47ZCV MAN17 This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibite...

Page 2: ...ith No Grill 20 21 Vented Chase Style 2 Opening With Grill 22 23 Vented Chase Style 2 Opening With Grill Kingsman V46EG 24 V46EG Grill Installation 25 VL60EGS Side Grill Installation 26 Framing Dimens...

Page 3: ...ons 64 PROFLAME 2 IPI SYSTEM Proflame 2 Parts List 65 Proflame 2 IFC Module and Remote Control 66 Cold Climates CPI Setting Proflame 2 Remote Control 67 Remote Flame Control Room Thermostat 68 Smart T...

Page 4: ...TELY COOL Push up at center of Screen Frame and pull bottom away from fireplace WARNING Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove Child Safety Screen...

Page 5: ...sounds produced by a furnace or heating duct This noise does not affect the operation or longevity of your fireplace It is also normal for the fan to make some noise when it comes on This noise can be...

Page 6: ...due to excessive lint from carpeting bedding material et cetera It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Make sure that the ga...

Page 7: ...ication plate shall be mounted at the exterior of the building four feet directly above the location of vent terminal The plate shall be of sufficient size to be easily read from a distance of eight f...

Page 8: ...n National Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to in...

Page 9: ...with an insulated Mylar sleeve This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions It is also important in vertical vented direct vent app...

Page 10: ...ush with Face of Fireplace Fireplace to be covered with Non Combustibles e g Concrete Board for Flat Wall appearance Qty 2 Nailing Tabs are located on each side of the fireplace front frame Drywall Co...

Page 11: ...OARD non combustible material be tied in to the entire perimeter of the fireplace for durability Finishing Recommendations Obtained from professional construction contractors and finishers Frame unit...

Page 12: ...V47PTLK ZCVRB47 Tile Lip Kit ZCVRB47 Tile Lip Kit V47PTLK 1 Bottom Piece 2 Sides Qty 11 Pan Head DT Screws Side Bottom SIDE VIEW Side 5 8 12...

Page 13: ...mal shock Take care to prevent water from contacting the fireplace especially if it is hot See Through Units are suitable for an outdoor location but not on the outside wall of a house or other struct...

Page 14: ...As a Room Divider E Flat on Wall Corner F Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace Island installation with a top vent is possible as long as the hori...

Page 15: ...lowed Mantel height is higher Fireplace will be installed with Ventilation Plates in place as shipped FRAMED AS VENTED CHASE The fireplace is installed into a vented chase There are many different sty...

Page 16: ...efer to Nailing Tab Guide section also 38 3 4 HEADER 52 MIN Plus Rise of 1 4 Per Foot 34 5 8 To Face Framing MIN 70 Ceiling Enclosure MIN 70 Ceiling Enclosure Fig 1 Framing for Horizontal Vent Termina...

Page 17: ...material s that will not combust Check your local codes and regulations to determine whether your mantel is Combustible or Non Combustible The advantage to Non Combustible Mantels is that it may exten...

Page 18: ...nd in Enclosure over 70 4 10 2cm VENTING SYSTEMS Top of Horizontal Pipe 1 1 2 3 8cm Side Bottom of Horizontal Pipe 1 2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems REFER TO FACING...

Page 19: ...Enclosure Grill or VL60EGS Enclosure Grills If desired some other Kingsman Enclosure Grills can also be used Refer to the chart below GRILLS VL60EGS 220 Sq In Total Set of 2 Grills VL72EGS 285 Sq In...

Page 20: ...lation in vented chase i e for outside wall wall board drywall is required to support all insulation Vented chase must be clean and free of all debris i e loose insulation pieces of wood etc FRAMING T...

Page 21: ...is required to support all insulation Vented chase must be clean and free of all debris i e loose insulation pieces of wood etc NOTE HEAT CANNOT BE DISCHARGED INTO THE WALLS FLOOR OR CEILING Heat must...

Page 22: ...d States NOTE Outsourced grills must have 105 square inches minimum free air opening and no sloping louvers If using insulation in vented chase i e for outside wall wall board drywall is required to s...

Page 23: ...n the same Pressure Zone Room Area Grill Opening must be within 2 of Enclosure Top FRAMING TO CEILING MINIMUM ENCLOSURE SIDE GRILLS Grills must have a total of 105 square inches free air minimum NOTE...

Page 24: ...hase opening near the ceiling Sealed Enclosure Top 2 5 8 x 46 3 4 Rough Opening 70 MIN Vertical Venting must use Firestop Spacer ZDVFS or Attic Insulation Shield and Sealant SEALED ENCLOSURE TOP VIEW...

Page 25: ...R TRIM MOUNT Insert Trim into opening and fasten to framing with a wood screw at each end Then insert Grill and attach with supplied 6 black screws Do not over tighten screws USING HIDDEN GRILL MOUNT...

Page 26: ...ll opening required Pressure Fit into 15 1 4 Opening Fits into 6 5 8 Opening Grill Openings Must be within 2 of Enclosure Top Pressure Point Vertical Studs are required for Pressure Fit 2 MAX 18 1 4 5...

Page 27: ...ckness for non combustible material is 3 4 Vertical Studs notched for Grill TV Optional Recess 70 Minimum Enclosure 70 Minimum Enclosure Enclosure Top to Grill Opening Ceiling 1 Clearance from Grill O...

Page 28: ...SCHARGED INTO THE WALLS FLOOR OR CEILING Heat must exit through the required vented chase opening near the ceiling If using insulation in vented chase i e for outside wall wall board drywall is requir...

Page 29: ...ght up to the tile lip of the fireplace Combustible mantels must adhere to the dimensional restrictions shown Combustible Objects on Non Combustible Mantel Warning Combustible objects must not be plac...

Page 30: ...of Horizontal Pipe 1 1 2 3 8cm Side Bottom of Horizontal Pipe 1 2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems REFER TO FACING REQUIREMENTS SECTION FOR FACING MATERIALS 2 5 8 Seal...

Page 31: ...ng and within 1 2 of opening at top bottom ZCVRB47 Surround Clearances NOTE In order to install the Surround No Finishing Materials are allowed within a 1 2 area at the Top Bottom and a 1 8 area on th...

Page 32: ...screws at the desired depth setting Note Do not completely tighten screws as the Safety Screen also mounts onto them NOTE Cotton gloves must be worn to protect the finish during installation and handl...

Page 33: ...volt and IPI units for in unit installation of the Remote Receiver Fan Control Module and the IPI Module NOTE When using a remote control the 51 UHS must be used BATTERIES GAS LINE WIRE LOOM MILLIVOLT...

Page 34: ...Do not cut or remove the grounding prong from this Before Servicing 1 Ensure all power supply is shut off 2 Label all wires prior to disconnecting when servicing control Wiring errors can cause improp...

Page 35: ...pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing con...

Page 36: ...dry approximately 15 to 20 minutes 4 Use caution when removing broken or damaged glass Wear gloves Removal of the Glass Door ZCVRB47 1 Remove the door by unlatching the 2 top latches Simply place 2 fi...

Page 37: ...Note The Lower Face Panel is removable This allows all necessary gas line and electrical connections to be made easily Once the installation is complete attach the Lower Face Panel with the supplied s...

Page 38: ...SCREWS TO INSTALL LINERS REPLACE PILOT SHIELD DISCARD BRICK CLIPS Pilot REMOVE PILOT SHIELD REMOVE ALL 6 BRICK CLIPS Note Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered...

Page 39: ...ttom of Back Liner forward and install screw into hole BACK LINER CORRECT CORRECT Push Side Porcelain Liners against side wall of firebox Use a DT Screw to create a hole if none exists INCORRECT HOLE...

Page 40: ...pecifically approved with this appliance may result in property damage or personal injury 1 2 3 4 BACK LEFT RIGHT REPLACE PILOT SHIELD AND BRICK CLIPS Pilot REMOVE PILOT SHIELD REMOVE ALL 6 BRICK CLIP...

Page 41: ...rom the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSIG 3 5 KPa 9 The appliance must be isolated from the gas supply piping system by closin...

Page 42: ...rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then continue to depress the red igniter butt...

Page 43: ...ition of vent and vent terminal for sooting or obstruction and correct if present 6 Vacuum and clean any debris in the firebox that is not supposed to be there 7 Test and measure the flame failure res...

Page 44: ...anding pilot system even if the main burner was never on Exercise caution when working within the area ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN Monthly Flame Inspection It...

Page 45: ...he side of the Air Shutter and rotate to the correct opening using a drill bit or tape measure Retighten screw 2 Remove the Main Orifice using a wrench and replace with the new Conversion Orifice whic...

Page 46: ...ector near the top LPG injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sheet fo...

Page 47: ...Gas Conversion for Modulator PART C 47...

Page 48: ...r pan 3 Carefully work the burner pan loose lift the assembly upward to remove it from the firebox cavity 4 Installation is the reverse of these steps Ensure that the mounting surface is clean fresh B...

Page 49: ...ly new sealant Mill Pac Secure Lamp Plate with screws Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada Contents...

Page 50: ...e and false bottom along with pilot shield STEP 4 Connect switch wires between lamp wire and transformer see schematic Connect remaining lamp wire to transformer Transformer can then be plugged in and...

Page 51: ...National Electrical Code in Canada LED Light Strip is Located below the Fireplace Opening LED CONTROLLER MODULE YELLOW CONNECTOR PROFLAME 2 MODULE GROUNDING STUD BATTERY BACKUP LED LIGHT STRIP 584 X10...

Page 52: ...1 Figure 2 3 REMOVE LED CHANNEL From bottom of Firebox pull the LED Light Channel forward and guide it out of the fireplace Unfasten the perforated LED Shield from the Light Channel to expose the LED...

Page 53: ...t Area Must Not Be Covered as delayed ignition can occur Be Careful Not To Cover Any Part Of The Burner Tube As Cannonballs may become discolored or sooting may occur For best flame pattern it is esse...

Page 54: ...MQROCK3 Rock Set Multi Color MQRBD1 Driftwood Rocks 4 ea MQSTONE Decorative Stones MQEMBER Glowing Embers MQRBD3 5pc Driftwood Log Set MQ46D Driftwood Log Set 3pcs Place Log 1 on left side of firepla...

Page 55: ...d on some models MQEMBER Place these glowing ember chunks randomly Embers may be used with or without other accessories NOTE Pilot Area Must Not Be Covered as delayed ignition can occur Do Not Cover a...

Page 56: ...5 LOG 3 LOG 4 LOG 1 LOG 1 LOG 2 LOG 2 LOG 3 LOG 3 LOG 4 LOG 4 LOG 5 LOG 5 NOTE For best flame pattern it is essential to spread supplied Crushed Glass or MQEMBER directly onto burner tube If sooting o...

Page 57: ...ck This component permits the IPI system to operate without the need for an external AC Adapter power source The advantage to using the battery backup is that in the case of a power failure the applia...

Page 58: ...splay on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or Down Arrow Keys until the desired set...

Page 59: ...P 977 168 35 IPI 11 1002 P012SI IPI Stepper Kit LP 907 012 12 1002 P013SI IPI Stepper Kit NG 907 013 13 1002 P014SI IPI Reg Kit LP Hi Lo 907 014 14 1002 P016SI IPI Reg Kit NG Hi Lo 907 016 15 1002 P01...

Page 60: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 60...

Page 61: ...Receiver Module 584 523 521 221 1001 P221SI Receiver Module 584 523 521 221 1001 P221SI 61...

Page 62: ...I or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams...

Page 63: ...Configuration 3 Remote ON OFF variable HI LO and fan capabilities Refer to the fan installation removal section for fan installation 63...

Page 64: ...clockwise to off Located behind the access panel 7 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above...

Page 65: ...13 1002 P047SI TC Pilot Burner IPI Assembled LP 199 047 14 1001 P166SI TC Orifice Pilot NG 977 166 62 IPI 15 1001 P168SI TC Orifice Pilot LP 977 168 35 IPI 16 1001 P280SI TC Tubing W Fittings 1 8 2 1...

Page 66: ...must be followed to reset the PF2 Module Press the Red SW1 button until you hear three beeps Within 10 seconds press the SW1 button again until you hear it beep The PF2 Module may now be turned on off...

Page 67: ...ON OFF and the pilot is also out follow the procedures described in this manual to light the pilot To switch from IPI to CPI Mode 1 Turn the fireplace OFF using the ON OFF Key 2 Press the Mode Key Dis...

Page 68: ...Proflame 2 Remote Control 68...

Page 69: ...Note When Smart Thermostat is activated manual flame height adjustment is disabled Note This function is only available in Room Thermostat or Smart Thermostat Control Mode 69...

Page 70: ...70...

Page 71: ...nical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally L Clearance above paved sidewalk or paved driveway located on public property 7 ft 2 13 m Notes 2 M Clearance under...

Page 72: ...center of vent see the Framing Your Gas Fireplace section Cut a hole through the wall allowing for an 11 x 11 inside diameter in combustible walls for wall thimble or an 8 diameter hole in a non comb...

Page 73: ...y 36 per each 90 bend or 18 per each 45 bend How to Use the Horizontal Vent Table 1 Determine the height of the system and the number of bends required 2 Having determined the vertical distance determ...

Page 74: ...indow well is recommended with adequate and proper drainage as per local codes Leave 2 clearance below snorkel to prevent water from entering the Snorkel Termination Do not enclose the Snorkel within...

Page 75: ...rulers or by using a roof pitch card Slide a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the sh...

Page 76: ...upport configuration B Flex bend configuration C Termination mounting Clearance to perpendicular wall 24 inches 60 cm Recommended to prevent re circulation of exhaust products For additional requireme...

Page 77: ...Factory Setting Middle Position Bottom Position 1 8 Gap For Vertical Runs Less than 10 Feet See Picture 1 Top Position Factory Setting For Vertical Vent Runs 10 Feet Long See Picture 2 Middle Positio...

Page 78: ...ance The Intertek safety certification does not apply to this installation Before installing the appliance using this method contact the Authority Having Jurisdiction to determine if this installation...

Page 79: ...eep toddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety...

Page 80: ...engths using Power Vents Minimum Vent Length is 4 FT vertical x 6 FT horizontal with up to 5 elbows Maximum Vent Length is 4FT vertical x 125FT horizontal with up to 7 elbows Refer to Power Vent Manua...

Page 81: ...CER 5 8 to 3 5 ADAPTER used at flue of fireplace Requires a one foot section of MG Hard Pipe at flue before using PVA5835 PVA3558 Termination End Duravent Pipe Increaser at Power Vent SECTION 3 DIRECT...

Page 82: ...Optional Fireplace Accessories ULK2 Universal Light Kit Two Lamps For Millivolt PF1 MQZCVRB47RLF Refractory Liner Fluted 3 PCE ZCVRB47PL Porcelain Reflective Panel Liner 3 PCE V47PTLK Tile Lip Kit Z46...

Page 83: ...rame 1000 085 Control Variable Speed KBWC 13BV FP15GC Stainless Steel Gas Connector Kingsman Fireplace Venting ZDVHSK Horizontal Vent Starter Kit 3 FT Length Horizontal Vent Termination Wall Thimble 3...

Page 84: ...Check generator with millivolt meter Take reading at generator terminals of gas valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Replac...

Page 85: ...hemicals other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matchi...

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